Performance Evaluation of Precast Posttensioned Concrete Multibeam Deck

An innovative bridge construction utilizing on-site posttensioned precast concrete beams that are compressed together with full depth grouted shear keys and transverse posttensioning is the subject of this paper. In particular, the performance of the shear keys with regard to load transfer and water tightness constitutes the main issues of investigation. This paper presents the results of a live load testing program and associated finite-element analysis results of the as-built bridge. Live truck load test results help provide insights on the lateral (transverse direction) load distribution characteristics among the interconnected beams. The measured lateral distribution of the applied truck load among adjacent beams showed that the load was transferred primarily to the beams close to the truck load position, validating the effectiveness of the shear key details in transporting loads.     

Structural Behavior of Short Span Precast Channel Beam Bridges without Shear Reinforcement

This paper presents findings of a research study conducted by the writers for the Arkansas State Highway and Transportation Department. The study investigated precast nonprestressed concrete channel beam sections cast without shear reinforcement used in short, multispan bridges. The original objective of the study was to establish a correlation for inspection purposes between the beam’s visual deteriorated state and its corresponding approximate structural capacity. However, during four-point load testing of 33 beams, it was found that beam strength was more a function of a beam’s concrete compression strength rather than deterioration state. A national survey of state transportation departments within the contiguous states was conducted by the authors and found that 13 states currently use precast channel beam bridges. The particular section considered in this paper is a 5.79?m (19?ft) precast channel beam section used to cross small streams and depressions; however constructed without shear reinforcing steel. Bridges using these sections were constructed in the 1950s through to the early 1970s and were designed for H15 loading. Thirty-three formally in-service beams, in various states of deterioration, were load tested. The writers found that the majority of the beams exhibited load capacity greater than the initially required H15 design strength. Second, member strength was a function of concrete compressive strength. Of the 33 beams load tested, 28 beams showed ductile behavior; conversely, the other five beams failed without exhibiting a yield plateau.     

Role of Shear Keys in Seismic Behavior of Bridges Crossing Fault-Rupture Zones

This paper examines the role of shear keys at bridge abutments in the seismic behavior of “ordinary” bridges. The seismic responses of bridges subjected to spatially uniform and spatially varying ground motions for three shear-key conditions—nonlinear shear keys that break off and cease to provide transverse restraint if deformed beyond a certain limit; elastic shear keys that do not break off and continue to provide transverse restraint throughout the ground shaking; and no shear keys—are examined. Results show that seismic demands for a bridge with nonlinear shear keys can generally be bounded by the demands of a bridge with elastic shear keys and a bridge with no shear keys for both types of ground motions. While ignoring shear keys provides conservative estimates of seismic demands in bridges subjected to spatially uniform ground motion, such a practice may lead to underestimation of some seismic demands in bridges in fault-rupture zones that are subjected to spatially varying ground motion. Therefore, estimating the upper bounds of seismic demands in bridges crossing fault-rupture zones requires analysis for two shear-key conditions: no shear keys and elastic shear keys.     

Parametric Study of Posttensioned Inverted-T Bridge System for Improved Durability and Increased Span-to-Depth Ratio

Rehabilitation of the existing bridges is one of the most pressing needs in maintenance of the transportation infrastructure. As an example, more than 2,000 bridges in Kansas alone need to be replaced during the next decade. The majority of these bridges have spans of 30 m (100 ft) or less, and shallow profiles. The inverted-T (IT) bridge system has gained increasing popularity in recent years due to its lower weight and relatively larger span-to-depth ratio compared to the prestressed I-girder bridges. However, there are some limitations in replacing the existing cast in place (CIP) bridges with IT system. Implementation of posttensioning, which is the focus of this paper, is a promising solution for these limitations. This leads to a higher span-to-depth ratio and reduces potential transverse cracks in the CIP deck which is a major concern for corrosion of the reinforcement. An analytical research was conducted to identify the major parameters influencing the performance of a posttensioned IT bridge system. This was followed by a parametric study to explore the scope of these parameters and specify the design limits in terms of posttensioning stages, timing scenarios, and posttensioning forces. Concrete strength and different methods for estimating time-dependent restraining moments were addressed in this parametric study.     

State of Practice for Positive Moment Connections in Prestressed Concrete Girders Made Continuous

Precast bridges are often constructed as single span for dead load, but continuous for live load. A diaphragm connection is provided for negative moment continuity. However, the connection may also be subjected to positive moments due to time-dependent effects. Because these moments may be large enough to damage the diaphragm or even the girders, a positive moment connection is often provided. This paper reports on a study to determine the types of positive moment connections used across the country and to identify potential problems with these types of connections. A questionnaire survey was conducted to assess the state of practice for precast prestressed concrete bridges made continuous. The survey provides valuable information on this type of bridge and updates a previous survey on this subject.     

CFRP Composite Connector for Concrete Members

Steel plate connections are frequently used in tilt-up and precast concrete building construction to tie adjacent wall panels together for shear and overturning effects, and to provide continuous diaphragm chord connections for wind and seismic loading. These welded connectors perform poorly in regions of high seismicity and are vulnerable to corrosion. Until now, retrofit and repair strategies for in-plane shear transfer strengthening were limited to attaching steel sections across panel edges. In the present paper, an experimental program is described that utilizes carbon fiber reinforced plastic (CFRP) composites to develop a viable retrofit scheme for precast concrete shear walls and diaphragms. Nine full-scale precast wall panel assemblies with CFRP composite connectors have been tested. The results show that the CFRP composite connection is an effective solution for the seismic retrofit and repair of precast concrete wall assemblies and other precast concrete elements, such as horizontal diaphragms, that require in-plane shear transfer strengthening.     

Preliminary Design of Prestressed Concrete Stress Ribbon Bridge

A stress ribbon bridge is a very slender structure in which the deck hangs in a suspended cablelike form. The structural response of this kind of structure is complex because of the combined effects of geometric nonlinearity, prestressing, and time-dependent materials behavior, and it has not been fully presented yet. However, since the introduction of this new structural type in the 1960s, a considerable number of stress ribbon bridges have been built. The structural behavior of prestressed concrete stress ribbon bridges is presented emphasizing the geometrical nonlinear character of the equations and the effects of creep and shrinkage of concrete. Analytical equations are integrated for the particular case of a built-in stress ribbon bridge, allowing for the determination of the effects of posttensioning, evenly distributed live load, and temperature variation. Expressions are given for the calculation of the vibration frequencies. A preliminary design of an 80-m built-in stress ribbon bridge is finally worked out based on the presented formulation.     

Capacity Evaluation of Exterior Sacrificial Shear Keys of Bridge Abutments

Shear keys are used in bridge abutments to provide transverse support for the superstructure. The damage observed on bridge abutments in the aftermath of the 1994 Northridge Earthquake prompted the revision of the design of shear keys. As part of this revision, experimental and analytical work was conducted to investigate the seismic behavior of exterior shear keys in bridge abutments designed in accordance with current guidelines and to investigate shear keys designed for damage control. The latter work was aimed at providing guidance for seismic design of shear keys to act as structural fuses that would limit the input force in the abutment piles. Ten shear keys were designed and built at 1:2.5 scale of a prototype abutment design provided by Caltrans. The study concluded that a smooth construction joint should be considered at the interface of the shear key–abutment stem wall to allow sliding shear failure. A mechanism model was developed for capacity evaluation of shear keys with sliding shear failure. The results of the experimental program and development of the simple analytical model for capacity evaluation of exterior shear keys are presented in this paper.     

Flexural Performance of Carbon Fiber-Reinforced Polymer Prestressed Concrete Side-by-Side Box Beam Bridge

The effect of varying transverse posttensioning levels and arrangements on the load response of a one-half scale 30° skewed seven box beam bridge model was investigated. The effective span of the bridge model was 9.45?m (31?ft) with a width of 3.35?m (11?ft) and depth of 355.6?mm (14?in.). The bridge model was prestressed and reinforced with carbon fiber composite cables (CFCCs). CFCCs were also used as shear reinforcement. The bridge model was provided with five transverse diaphragms equally spaced along the length of the bridge. The experimental investigation included load and strain distribution tests and a flexural ultimate load test. The load and strain distribution tests were conducted on the bridge model with and without full-depth longitudinal cracks at the shear-key locations. The investigation showed that the application of an adequate transverse posttensioning force was successful in restoring the load distribution of the bridge model with full-depth longitudinal deck cracks to that of the case without deck cracks. The ultimate load and the associated compression-controlled failure mode of the bridge model agreed well with that predicted according to ACI 440.4R-04 and numerical analysis. The behavior of the bonded pretensioned and reinforced CFCC strands was linear elastic and remained intact throughout the collapse of the bridge model. The unbonded transverse posttensioned CFCC strand also remained intact.     

Reinforcing Transverse Glulam Deck Panels with Through-bolted Glulam Stiffener Beams: Theoretical Analysis

Two design criteria, allowable stress design (ASD) and load and resistance factor design (LRFD), are presented for calculating glued-laminated (glulam) stiffener beam depth and number of dome head through bolts used in deck-to-deck connections for longitudinal stringer, transverse deck glulam bridges. Design examples for six deck panel spans (762–3,658 mm) and an applied 89 kN wheel load are also presented. The connection configurations (stiffener beam depth and number of dome head bolts) for both ASD and LRFD differ only in the stiffener beam depth (maximum 15% difference). Both ASD and LRFD criteria performed very well when compared to experimental observation and results of loaded stiffener beam connected deck panels.     

Retrofitting Precast Bridge Beams with Carbon Fiber-Reinforced Polymer Strips for Shear Capacity

Advancements in fiber-reinforced polymers (FRPs) have made this an attractive material for rehabilitation and strengthening of bridge superstructures. FRP has primarily been used with the intention of increasing the bending strength of bridge members. However, this paper investigates the use of externally placed FRP strips to increase shear capacity of short-span, 5.7?m (19?ft), precast concrete channel beam bridges. A statewide survey revealed that as many as 389 bridges in the state of Arkansas are comprised of these members. Notably, beams within these bridges were designed under provisions that did not require shear reinforcement. In this research, four sections were retrofitted using carbon fiber-reinforced polymer (CFRP) strips and load tested to failure to measure the repair effectiveness. The performance of the retrofitted sections far exceeded that of unretrofitted sections. It was concluded that the addition of the CFRP repair increased the deflection ductility at least 123%. In addition, beams retrofitted with the CFRP strips experienced at least 26% more deflection after the initiation of a shear crack; therefore reducing the risk of a catastrophic failure.     

Segmental and Conventional Precast Prestressed Concrete I-Bridge Girders

Conventional precast I-girder bridge systems are widely used in North America for short and medium spans, up to 45 m. Spliced standard precast I-girder segments made continuous by longitudinal posttensioning have been used for spans of up to 75 m, making them far more competitive with the steel plate girder and concrete box girder alternatives. The span and∕or girder spacing capabilities of the standard I-sections of Nebraska University, Florida, American Association of State Highway and Transportation Officials-Precast∕Prestressed Concrete Institute (AASHTO-PCI), and Canadian Prestressed Concrete Institute (CPCI) are determined for both spliced posttensioned and conventional pretensioned girder systems. This investigation shows that the Florida and Nebraska University I-sections are the most efficient girders for spliced posttensioned and conventional pretensioned bridges, respectively. Using a nonlinear optimization program, the optimum girder shape is found to be a bulb-tee for spliced posttensioned girders and a quasi-symmetrical I-section for conventional pretensioned girders. A new set of five I-sections that achieve a balanced efficiency for both spliced posttensioned and conventional pretensioned bridge girder systems are proposed. Three examples of alternative preliminary bridge designs using both the existing standard and the newly proposed I-sections illustrate the practicality of the presented results.     

Bond Length of CFRP Composites Attached to Precast Concrete Walls

Carbon fiber composite connections for hollow-core precast concrete wall panels have been investigated with respect to bond behavior. A panel assembly made up of three precast concrete walls was loaded in the in-plane direction using a cyclic quasi-static load, which was transferred to the wall interface as a shear force. The application of the carbon-fiber-reinforced polymer (CFRP) composite was varied in the covered area, number and orientation of plies, and the concrete surface preparation. An expression, which compares well with the experimental findings, is presented for the effective bond length of carbon fiber composite sheets. The effective bond length of the connection depends on the peel-off shear strength of the concrete, the maximum tensile strain in the composite, the modulus of elasticity of the composite, and thickness of the composite plate.     

Compound Shear-Flexural Capacity of Reinforced Concrete–Topped Precast Prestressed Bridge Decks

Modern concrete bridge decks commonly consist of stay-in-place (SIP) precast panels seated on precast concrete beams and topped with cast-in-place (CIP) reinforced concrete. Such composite bridge decks have been experimentally tested by various researchers to assess structural performance. However, a failure theory that describes the failure mechanism and accurately predicts the corresponding load has not been previously derived. When monotonically increasing patch loads are applied, delamination occurs between the CIP concrete and SIP panels, with a compound shear-flexure mechanism resulting. An additive model of flexural yield line failure in the lower SIP precast prestressed panels and punching shear in the upper CIP-reinforced concrete portion of the deck system is derived. Analyses are compared to full-scale experimental results of a tandem wheel load straddling adjacent SIP panels and a trailing wheel load on a single panel. Alone, both yield line and punching-shear theories gave poor predictions of the observed failure load; however, the proposed compound shear-flexure failure mechanism load capacities are within 2% accuracy of the experimentally observed loads. Better estimation using the proposed theory of composite SIP-CIP deck system capacities will aid in improving the design efficiency of these systems.     

Live Load Tests of the San Antonio “Y”

This paper presents the results of static live load tests performed on several spans of the San Antonio “Y” Project, Phase IIC, prior to its opening to traffic. The San Antonio “Y” Project is an urban viaduct comprising primarily precast segmental box girders erected using span-by-span methods and utilizing a mix of internal and external posttensioning tendons. As part of a comprehensive field investigation, four spans of the project were instrumented to measure overall span deflections, strains in external posttensioning tendons, and concrete surface strains. The four instrumented spans included one end span and the center span of a three-span continuous unit, one span of a two-span ramp unit that was transversely posttensioned to the adjacent main line unit, and one span of a two-span unit connected only with a continuous top slab over the center support (so called “poor boy” continuity). The spans were loaded using combinations of heavily loaded 7-yd short-bed dump trucks positioned to simulate AASHTO MS18 (HS20-44) truckloads. Measurements of span deflections, external tendon strains, and limited concrete surface strains are reported and compared with analytical predictions. Overall, the bridge spans behaved very predictably under static live load conditions.     

Capacity Evaluation of a Severely Distressed and Deteriorated 50-Year-Old Box Beam with Limited Data

In 2005, 15 adjacent box-beam bridges were randomly selected and inspected to document their performance with consideration of the evolving design procedures. Longitudinal cracking along the soffit of several fascia beams was documented. After evaluating inspection data, the bridge engineer recommended the replacement of a severely distressed fascia beam from the Hawkins Road Bridge in Jackson County, Michigan. The beam was salvaged and the capacity was evaluated through load testing. The remaining prestress was 75% of the initial prestress, which is 5% less than the final prestress used for the design. Concrete modulus of elasticity was evaluated as 35.4?GPa and the nominal compressive strength as 54.4?MPa. Analysis of load test data indicated that a bridge with the beam in this distressed state is safe to operate. This is assuming that the transverse connectivity between the beams is sufficient for load distribution as envisioned in the design. The importance of identifying concealed corrosion, and quantifying material properties and load distribution is highlighted in this paper.     

Modified Yield Line Theory for Full-Depth Precast Concrete Bridge Deck Overhang Panels

Full-depth precast deck slab cantilevers also referred to as full-depth precast concrete bridge deck overhang panels are becoming increasingly popular in concrete bridge deck construction. To date, no simple theory is able to estimate the overhang capacity of full-depth concrete bridge deck slabs accurately. Observations suggest that interaction between flexure and shear is likely to occur as neither alone provides an accurate estimate of the load-carrying capacity. Therefore, modified yield line theory is presented in this paper, which accounts for the development length of the mild steel reinforcing to reach yield strength. Failure of the full-depth panels is influenced by the presence of the partial-depth transverse panel-to-panel seam. When applying a load on the edge of the seam, the loaded panel fails under flexure while the seam fails in shear. Through the use of the modified yield line theory coupled with a panel-to-panel shear interaction, analytical predictions are accurate within 1–6% of experimental results for critical cases.     

Experimental Verification of Horizontally Curved I-Girder Bridge Behavior

Past research has been conducted on the behavior of horizontally curved girders by testing scaled models and full-scale laboratory bridges and by analyzing numerical models. Current design specifications are based on this past research; however, little field data of in-service bridges exist to support the findings of the past research on which the current design criteria are based. The purpose of the present study was to gather field response data from three in-service, curved, steel I-girder bridges to determine behavior when subjected to a test truck and normal truck traffic. Transverse bending distribution factors and dynamic load allowance were calculated from the data collected. Numerical grillage models of the three bridges were developed to determine if a simple numerical model will accurately predict actual field measured transverse bending distribution, deflections, and cross-frame and diaphragm shear forces. The present study found that AASHTO specifications are conservative for both dynamic load allowance and transverse bending moment distribution. The grillage models were found to predict with reasonable accuracy the behavior of a curved I-girder bridge.     

Experimental Performance of Full-Depth Precast, Prestressed Concrete Overhang, Bridge Deck Panels

The performance of a new full-depth precast overhang panel system for concrete bridge decks is investigated experimentally. In contrast to conventional cast-in-place deck overhangs, the proposed full-depth precast overhang system has the potential to speed up construction, reduce costs, and improve safety. Load-deformation behavior up to factored design load limits is first investigated. The panel is then loaded near its edge to examine the collapse capacity and the associated failure modes—particularly the influence of panel-to-panel connections that exist, transverse to the bridge deck axis. Comparative tests are also conducted with a conventional cast-in-place overhang system. When compared to the conventional cast-in-place overhang behavior, the experimental results show that the precast full-depth overhang introduces different behavior modes, largely due to the influence of the partial depth panel-to-panel connection, which reduces the capacity by some 13%.     

Structural Behavior of Single Key Joints in Precast Concrete Segmental Bridges

A group of five full-depth male–female shear key specimens were match cast and tested to examine the shear capacity of epoxy-jointed single keys. Another group of four specimens were match cast using full-scale dimensions of a segmental construction bridge deck system for testing the fatigue and water tightness at a segment joint. Both cold-weather and hot-weather epoxy types were used to join the specimens. In addition to the experimental testing, finite-element analysis was also used to model the static response of the joint specimens. The observed failure mode of all shear-key specimens was fracture of concrete along the joint with shearing of the key. Good agreement was observed between the experimental test results and the finite-element analysis in terms of the failure mode of unreinforced specimen and the load of crack initiation of the specimens. Fatigue loading had a minor effect on the behavior of the posttensioning bars. The contribution of either the cold-weather or hot-weather epoxies to the joint shear strength was significant knowing that for similar concrete properties, the hot-weather epoxy specimens showed an increase of about 28% in the shear capacity, in comparison to the cold-weather epoxy specimens. The excellent performance of the epoxy-jointed shear keys was verified by field application on a prototype model simulating a portion of the Wacker Drive Bridge system. It was concluded that implementing AASHTO procedures result in conservative estimates of the shear strength of the single keyed joint since it neglects the contribution of the epoxy and underestimates the strength of the key itself.