Effect of Concrete Composition on FRP/Concrete Bond Capacity

External bonding of fiber-reinforced plastics (FRP) to concrete members has been established as an efficient and effective method for structural strengthening and retrofitting. Direct shear test is often employed to study the crack-induced debonding failure in reinforced concrete members flexurally strengthened with FRP composites. In many existing models, the bond capacity (which defines ultimate load capacity of the specimen in the direct shear test) is considered to be strongly dependent on the compressive or tensile strength of the concrete. However, since debonding behavior is affected by interfacial friction due to aggregate interlocking within the debonded zone, the concrete composition should also play an important role in determining the bond capacity. In this study, the direct shear test is performed with 10 different compositions of concrete. The test results indicate that the bond capacity has little correlation with either the concrete compressive or splitting tensile strength. On the other hand, the bond capacity is found to have reasonable correlation with the concrete surface tensile strength but correlates very well with the aggregate content. As a geometry independent parameter corresponding to bond capacity, the interfacial fracture energy is empirically proposed to relate to these two parameters. The consideration of aggregate content leads to much better agreement between predicted bond capacity and test result. Hence, the effect of concrete composition on the FRP/concrete bond should be considered in practical design.     

Prediction of Interfacial Bond Failure of FRP–Concrete Surface

The use of fiber-reinforced polymer (FRP) for strengthening concrete structures has grown remarkably during the past few years. In spite of exhibiting superior properties, the safety of usage is questionable as FRP undergoes brittle debonding failure. The aim of this study is to review and compare the existing research on bond failure between FRP and concrete substrates. Among the different failure modes, there has been little research in terms of intermediate crack-induced interfacial debonding and fewer strength models are developed for predicting such failures. Conducting a simple shear test on the FRP bonded to a concrete substrate can simulate this type of failure mode. Twelve specimens were tested to study the influence of concrete strength and the amount of FRP on the ultimate load capacity of a FRP–concrete bond under direct shear. Existing experimental work was collected from the literature and consists of an extensive database of 351 concrete prisms bonded to FRP and tested in direct shear tests. The analytical models from various sources are applied to this database and the results are presented.     

Characterization of FRP Rods as Near-Surface Mounted Reinforcement

The use of near surface mounted (NSM) fiber-reinforced polymer (FRP) rods is a promising technology for increasing flexural and shear strength of deficient reinforced concrete (RC) members. As this technology emerges, the structural behavior of RC elements strengthened with NSM FRP rods needs to be fully characterized. Given the variability of material properties and groove geometry, this requires that the tensile properties of the FRP rod and the mechanics of load transfer between NSM FRP rods and concrete be investigated. Tensile and bond tests on commercially available carbon FRP deformed rods for application as NSM reinforcement were carried out using test methods that are expected to become standards in North America. Three full-size beams, one control beam and two beams strengthened in shear with NSM FRP rods, were tested. Test results are presented and compared with the predictions of a simple design approach, showing reasonable agreement.     

Design of Concrete Flexural Members Strengthened in Shear with FRP

The present study describes a simple design model for the calculation of the fiber-reinforced polymer (FRP) contribution to the shear capacity of strengthened RC elements according to the design formats of the Eurocode, American Concrete Institute, and Japan Concrete Institute. The key element in the model is the calculation of an effective FRP strain, which is calculated when the element reaches its shear capacity due to concrete diagonal tension. Diagonal tension failure may be combined with FRP debonding or tensile fracture, and the latter also may occur at a stage beyond the ultimate shear capacity. An upper limit (maximum) to the FRP effective strain also is defined and aimed at controlling crack opening. The effective strain, obtained through calibration with >75 experimental data, is shown to decrease with the FRP axial rigidity divided by the concrete shear strength. It also is demonstrated that the contribution of FRP to shear capacity is typically controlled by either the maximum effective strain or by debonding and, for a given concrete strength, it increases linearly with the FRP axial rigidity until the latter reaches a limiting value beyond which debonding controls and the gain in shear capacity is relatively small. However, proper anchoring (e.g., full wrapping) suppresses the debonding mechanism and results in considerable increases in shear capacity with the FRP axial rigidity. Finally it is demonstrated that, when compared with others, the proposed model gives better agreement with most of the test results available.     

Effect of End Tapering on Crack-Induced FRP Debonding from the Concrete Substrate

The technique of bonding fiber-reinforced plastic (FRP) plates on the tensile side of concrete members has been proved to be an effective method for structural strengthening. For a RC beam strengthened with FRP plates, failure may occur by concrete cover separation near the plate end, or crack-induced debonding initiated by an opening crack away from the plate end. Experimental investigations have shown that tapering of the FRP plate at its ends is effective in reducing the stress concentrations and increasing the loading for plate end failure to occur. However, with reduced averaged thickness of the tapered plate, crack-induced debonding is also easier to occur. To optimize plate tapering in practical designs, an approach to analyze crack-induced debonding of tapered FRP plates is required. In the present investigation, FRP debonding is first studied with the finite-element method. In the analysis, a three-parameter model is employed for the shear slip relation between concrete and the FRP plate. Based on the findings from FEM analysis, simplifying assumptions are derived and an analytical model is developed for calculating the stresses in the FRP plate and along the concrete-to-FRP interface. The analytical stress distributions show good agreement with those from the FEM analysis. Using the analytical model, the effect of FRP tapering is quantitatively assessed. Also, the effects of various parameters on the ultimate failure load are simulated.     

Behavior of RC Beams Shear Strengthened with Bonded or Unbonded FRP Wraps

Reinforced concrete (RC) beams shear-strengthened with fiber-reinforced polymer (FRP) fully wrapped around the member usually fail due to rupture of FRP, commonly preceded by gradual debonding of the FRP from the beam sides. To gain a better understanding of the shear resistance mechanism of such beams, particularly the interaction between the FRP, concrete, and internal steel stirrups, nine beams were tested in the present study: three as control specimens, three with bonded FRP full wraps, and three with FRP full wraps left unbonded to the beam sides. The use of unbonded wraps was aimed at a reliable estimation of the FRP contribution to shear resistance of the beam and how bonding affects this contribution. The test results show that the unbonded FRP wraps have a slightly higher shear strength contribution than the bonded FRP wraps, and that for both types of FRP wraps, the strain distributions along the critical shear crack are close to parabolic at the ultimate state. FRP rupture of the strengthened beams occurred at a value of maximum FRP strain considerably lower than the rupture strain found from tensile tests of flat coupons, which may be attributed to the effects of the dynamic debonding process and deformation of the FRP wraps due to the relative movements between the two sides of the critical shear crack. Test results also suggest that while the internal steel stirrups are fully used at beam shear failure by FRP rupture, the contribution of the concrete to the shear capacity may be adversely affected at high values of tensile strain in FRP wraps.     

Durability of Wet Bond of Hybrid Laminates to Cast-in-Place Concrete

Wet bond is a chemical bond developed to connect fiber-reinforced polymer (FRP) stay-in-place formwork to cast-in-place concrete for a composite action. Curing of chemical adhesive and fresh concrete occurs simultaneously in wet bond. Since FRP-concrete composite structure so designed is strongly dependent on the bond between FRP and concrete, a durable bond is of paramount importance. This paper presents a study on durability performance of wet bond exposed to sustained low temperature, freeze-thaw cycles, and wet-dry cycles. Single lap pull-off tests were conducted to evaluate the effect of exposure on bond. It was found that both first crack load and ultimate load of wet bond were reduced in comparison to dry bond. This reduction was more severe in first crack load than in ultimate capacity and was associated with voids, thickness, and surface of adhesive layer. The epoxy in wet bond had reached comparable degree of cure to dry bond and even gained a higher Tg. Environmental exposures did not show more impact on wet bond than on dry bond.     

Experimental Study on Bond Behavior between Concrete and FRP Reinforcement

Bonding between fiber-reinforced polymer (FRP) sheets and concrete supports is essential in shear and flexural applications for transfer of stress between concrete structure and reinforcement. This paper aims at better understanding FRP–concrete bond behavior and at assessing some of the common formulations for effective bond length and bond–slip models (τ-s) by means of an extensive experimental program on 39 concrete specimens strengthened with various types and amounts of FRP strips and covering a wide range of FRP axial rigidities, subjected to both double-shear and bending tests. Effective bond length, maximum bond/shear stress, slip when bond stress peaks, and slip when bond stress falls to zero, were all experimentally measured. The influence of FRP stiffness on effective bond length and bond–slip behavior was observed. New expressions for (1) effective bond length; (2) maximum shear/bond stress; (3) slip at peak value of bond stress; and (4) slip at ultimate, taking into account the influence of FRP stiffness, are proposed.     

Hybrid Bonding of FRP to Reinforced Concrete Structures

The adhesive attachment of fiber-reinforced polymers (FRP) laminate to the external face of reinforced concrete structures is currently one of the most popular and effective methods for retrofitting and strengthening concrete structures. With this method, the additional strength of the attached reinforcement is transmitted into the concrete members through adhesion. However, the relatively weak adhesive interface fundamentally limits the efficacy of the method. Much effort has been made in the research community to improve the bond strength and develop bond models, but a satisfactory solution has yet to be found. Mechanical fastening is another more traditional technology that is used to bond one material to another. This paper introduces a new hybrid bonding technique that combines adhesive bonding and a new type of mechanical fastening. The new mechanical fastening technique does not rely on bearing to transmit the interfacial shear, but instead increases the interfacial bond by resisting the separation of the FRP laminate from the concrete substrate. Experimental tests demonstrated that the bond strength with this new hybrid bonding technology was 7.5 times that of conventional adhesive bonding. Furthermore, the new bonding technique is applicable to all types of commercially available FRP laminate (fabric, sheet, plate, and strip), and in principle is also applicable to materials other than FRP.     

Concrete Slabs Reinforced with FRP Grids. I: One-Way Bending

Currently, considerable interest exists in the use of fiber-reinforced polymer (FRP) reinforcement for concrete structures. Due to the generally lower modulus of elasticity of FRP in comparison with steel and the linear behavior of FRP, certain aspects of the structural behavior of RC members reinforced with FRP may be substantially different from similar elements reinforced with steel reinforcement. In this two-part paper the use of different types of FRP grid reinforcement for concrete slabs is investigated, presenting detailed experimental and analytical work. In the first part, the structural behavior in one-way bending is considered. This paper shows which structural measures are needed to ensure acceptable serviceability behavior. The presented analysis and discussion of test results covers the ultimate state and the ultimate limit state for bending, serviceability limit states, ductility, deformability, and ultimate to service load ratio.     

Analysis of Scaling and Instability in FRP-Concrete Shear Debonding for Beam-Strengthening Applications

The debonding mode of failure, which is observed in girders strengthened using externally attached fiber-reinforced polymer (FRP) sheets, is studied in this paper. A numerical analysis of the direct-shear response of FRP attached to concrete substrate is performed to study the initiation, formation, and propagation of an interfacial crack between the two adherents. The material response of the bimaterial interface, which includes postpeak softening, is incorporated into the numerical model. The load response obtained numerically is shown to be in close agreement with that determined experimentally from direct shear tests on concrete blocks strengthened with FRP sheets. An instability in the load response is predicted close to failure and the arc-length method is used to obtain the entire load response past the displacement-limit point. The instability in the load response is shown to be a result of snapback, where both the load and the displacement decrease simultaneously. The effect of the bonded length on the stress transfer between the FRP and concrete and on the ultimate failure is also analyzed. It is shown that there is a scaling in the load capacity when the bonded length does not allow for the establishment of the full stress-transfer zone associated with interface crack growth. From the results of the numerical analysis, a fundamental understanding of interfacial crack propagation and instability at failure in concrete members strengthened using externally bonded FRP is developed. Using a simple energy based formulation; it is shown that in strengthened girders, the instability at complete debonding of FRP from concrete translates into an explosive failure associated with a sudden release of energy.     

Seismic Behavior of RC Columns with Bond-Critical Regions: Criteria for Bond Strengthening Using External FRP Jackets

In 2003, an experimental research program was initiated at the American University of Beirut with the objectives of (1) evaluating the effectiveness of external fiber-reinforced polymer (FRP) confinement in improving the bond strength of spliced reinforcement in reinforced-concrete (RC) columns and its implications on the lateral load capacity and ductility of the columns under seismic loading; and (2) establishing rational design criteria for bond strengthening of spliced reinforcement using external FRP jackets. This paper presents a discussion of recent experimental results dealing with rectangular columns and the results of a pilot study conducted on circular columns with particular emphasis on aspects related to the bond strength of the spliced column reinforcement. A nonlinear analysis model is developed for predicting the envelope load–drift response, taking into account the effect of FRP confinement on the stress–strain behavior of concrete in compression. Results predicted by the model showed excellent agreement with the test results. Design expressions of the bond strength of spliced bars in FRP-confined concrete were assessed against the current experimental data, and a criterion for seismic FRP strengthening of bond-critical regions in RC members is proposed.     

Does the Use of FRP Reinforcement Change the One-Way Shear Behavior of Reinforced Concrete Slabs?

For members with no transverse reinforcement, numerous models have been proposed for determining shear capacity, most often based on a statistical curve fit to experimental beam test results. The shear provisions of the Canadian code (CSA) for steel-reinforced concrete, by contrast, are based on a theoretical model, the modified compression field theory. This paper demonstrates that the CSA shear provisions for steel-reinforced members can be safely applied to members with internal fiber-reinforced polymer (FRP) bars by adjusting the term EsAs in the method to ErAr. A database of 146 shear failures of specimens reinforced with carbon, glass, or aramid FRP or steel is presented and gives an average test to predicted ratio of 1.38 with a coefficient of variation (COV) of 17.2%. The CSA code equations were optimized for the typical strain range of steel-reinforced concrete and when an equation appropriate for the wider range of strains associated with FRP is used, then a better statistical result can be achieved. Application of this expression to the database resulted in an average test to predicted strength ratio of 1.15 with a COV of 14.9%. As both methods are based on a theoretical shear model that was derived for steel-reinforced concrete and since both methods work safely, it can be concluded that the use of internal FRP bars does not change the one-way shear behavior of reinforced concrete beams and slabs without stirrups.     

Critical Review of Deflection Formulas for FRP-RC Members

The design of fiber-reinforced polymer reinforced concrete (FRP-RC) is typically governed by serviceability limit state requirements rather than ultimate limit state requirements as conventional reinforced concrete is. Thus, a method is needed that can predict the expected service load deflections of fiber-reinforced polymer (FRP) reinforced members with a reasonably high degree of accuracy. Nine methods of deflection calculation, including methods used in ACI 440.1R-03, and a proposed new formula in the next issue of this design guide, CSA S806-02 and ISIS M03-01, are compared to the experimental deflection of 197 beams and slabs tested by other investigators. These members are reinforced with aramid FRP, glass FRP, or carbon FRP bars, have different reinforcement ratios, geometric and material properties. All members were tested under monotonically applied load in four point bending configuration. The objective of the analysis in this paper is to determine a method of deflection calculation for FRP RC members, which is the most suitable for serviceability criteria. The analysis revealed that both the modulus of elasticity of FRP and the relative reinforcement ratio play an important role in the accuracy of the formulas.     

Bond Strength of Lap-Spliced Bars in Concrete Confined with Composite Jackets

The effectiveness of fiber-reinforced polymer (FRP) and textile-reinforced mortar (TRM) jackets was investigated experimentally and analytically in this study to confine old-type reinforced concrete (RC) columns with limited capacity because of bond failure at lap-splice regions. The local bond strength between lap-spliced bars and concrete was measured experimentally along the lap-splice region of six full-scale RC columns subjected to cyclic uniaxial flexure under constant axial load. The bond strength of the two column specimens tested without retrofitting was found to be in good agreement with the predictions given by two existing bond models. These models were modified to account for the contribution of composite material jacketing to the bond resistance between lap-spliced bars and concrete. The effectiveness of FRP and TRM jackets against splitting at lap splices was quantified as a function of jacket properties and geometry as well as in terms of the jacket effective strain, which was found to depend on the ratio of lap-splice length to bar diameter. Consequently, simple equations for calculating the bond strength of lap splices in members confined with composite materials (FRP or TRM) are proposed.     

Numerical Modeling of FRP Shear-Strengthened Reinforced Concrete Beams

An attractive technique for the shear strengthening of reinforced concrete beams is to provide additional web reinforcement in the form of externally bonded fiber-reinforced polymer (FRP) sheets. So far, theoretical studies concerning the FRP shear strengthening of reinforced concrete members have been rather limited. Moreover, the numerical analyses presented to date have not effectively simulated the interfacial behavior between the bonded FRP and concrete. The analysis presented here aims to capture the three-dimensional and nonlinear behavior of the concrete, as well as accurately model the bond–slip interfacial behavior. The finite-element model is applied to various strengthening strategies; namely, beams with vertical and inclined side-bonded FRP sheets, U-wrap FRP strengthening configurations, as well as anchored FRP sheets. The proposed numerical analysis is validated against published experimental results. Comparisons between the numerical predictions and test results show excellent agreement. The finite-element model is also shown to be a valuable tool for gaining insight into phenomena (e.g., slip profiles, debonding trends, strain distributions) that are difficult to investigate in laboratory tests.     

Analysis of FRP-Strengthened RC Beam-Column Joints

Analytical models are presented in this study for the analysis of reinforced concrete joints strengthened with composite materials in the form of externally bonded reinforcement comprising unidirectional strips or flexible fabrics. The models provide equations for stresses and strains at various stages of the response (before or after yielding of the beam or column reinforcement) until the ultimate capacity is reached, defined by concrete crushing or fiber-reinforced polymer (FRP) failure due to fracture or debonding. Solutions to these equations are obtained numerically. The models provide useful information on the shear capacity of FRP-strengthened joints in terms of the quantity and configuration of the externally bonded reinforcement and may be used to design FRP patching for inadequately detailed beam-column joints. A number of case studies are examined in this article, indicating that even low quantities of FRP materials may provide significant enhancement of the shear capacity. The effectiveness of external reinforcement increases considerably if debonding is suppressed and depends heavily on the distribution of layers in the beam and column. The latter depends on the relative quantities of steel reinforcement crossing the joint panel and the level of axial load in the column. Analytical shear strength predictions were in good agreement with test results found in the literature, thus adding confidence to the validity of the proposed models.     

Bond Efficiency of EBR and NSM FRP Systems for Strengthening Concrete Members

This paper reports the results of an experimental program to investigate the bonding behavior of two different types of fiber-reinforced polymer (FRP) systems for strengthening RC members: externally bonded carbon (EBR) plates and bars or strips externally applied with the near-surface-mounted (NSM) technique. The overall experimental program consisted of 18 bond tests on concrete specimens strengthened with EBR carbon plates and 24 bond tests on concrete specimens strengthened with NSM systems (carbon, basalt, and glass bars, and carbon strips). Single shear tests (SST) were carried out on concrete prisms with low compressive strengths to investigate the bonding behavior of existing RC structures strengthened with different types of FRP systems. The performance of each reinforcement system is presented, discussed, and compared in terms of failure mode, debonding load, load-slip relationship, and strain distribution. The findings indicate that the NSM technique could represent a sound alternative to EBR systems because it allows debonding to be delayed, and hence FRP tensile strength to be better exploited.     

New Approach for Modeling the Contribution of NSM FRP Strips for Shear Strengthening of RC Beams

This paper presents the main features of an analytical model recently developed to predict the near-surface mounted (NSM) fiber-reinforced polymer (FRP) strips shear strength contribution to a reinforced concrete (RC) beam throughout the beam’s loading process. It assumes that the possible failure modes that can affect the ultimate behavior of an NSM FRP strip comprise: loss of bond (debonding); concrete semiconical tensile fracture; mixed shallow-semicone-plus-debonding; and strip tensile fracture. That model was developed by fulfilling equilibrium, kinematic compatibility, and constitutive law of both the adhered materials and the bond between them. The debonding process of an NSM FRP strip to concrete was interpreted and closed-form equations were derived after proposing a new local bond stress-slip relationship. The model proposed also addressed complex phenomena such as the interaction between the force transferred to the surrounding concrete through bond stresses and concrete fracture as well as the interaction among adjacent strips. The main features of the proposed modeling strategy are shown along with the main underlying physical-mechanical concepts and assumptions. Using recent experimental data, the predictive performance of the model is assessed. The model is also applied to single out the influence of relevant parameters on the NSM technique effectiveness for the shear strengthening of RC beams.     

Experimental Study of Interfacial Shear Stresses in FRP-Strengthened RC Beams

This paper presents the results of an experimental study on the distribution of shear stresses along the interface between concrete and the carbon fiber-reinforced polymer (FRP) in 29 plate-strengthened beams, where the primary test variables are: Clear cover, plate length, plate thickness (area), and compressive strength of concrete. FRP strain measurement was accomplished using either the photographic technique of digital image correlation or a series of electrical-resistance strain gages, both providing similar results. The distribution of shear stresses is found to be smoother than predicted by several analytical expressions available in the literature. Another substantial observation is the existence of a second region of peak stress, occurring near the center of the shear span in all of the beams with longer plate lengths, which the authors believe is associated with the singular application of shear corresponding to the point load, as well as the transition from elastic to plastic behavior occurring in the rebar. Because the overall nature of the stress distribution is sufficiently smooth, it is very reasonable to approximate it as a constant stress.