激光焊接1Cr17铁素体不锈钢温度场数值模拟

采用SYSWELD有限元软件,建立了激光焊接铁素体不锈钢的3D有限元模型.考虑材料的热物性参数与温度的非线性关系以及表面对流和辐射热交换的影响,分析了激光焊接过程中温度场的分布及焊缝表面不同点的热循环变化,并进行了实验验证.结果 表明:焊接一段时间后,焊接温度场呈现准稳定状态,随焊接热源的继续移动,焊缝区各点的温度基本...     

高熔点钛合金搅拌摩擦焊接的热力耦合计算机数值模拟

基于热传导模型和线弹性材料固体力学模型,考虑了钛合金材料热物理性质随温度变化的特性,建立了与工艺参数相关的高熔点金属搅拌摩擦焊接热力耦合模型。并根据所建立的搅拌摩擦焊接模型研究了焊接速度对搅拌摩擦焊接过程温度场、焊接中应力应变的影响,结果表明:以搅拌头进给方向为参考坐标系,搅拌摩擦焊接的温度场呈椭圆形分布,热源前端呈现出较大的温度梯度。等效应力沿横向的分布呈现双峰性和对称性,等效焊接应力表现为横向的米勒效应,适当降低进给速度可有效地降低FSW焊接应力。建立高熔点钛合金FSW热力耦合模型对于认清高熔点材料的搅拌摩擦焊接作用机理十分重要。     

搅拌摩擦焊接残余应力的研究进展

搅拌摩擦焊（FSW）是一种新型的固态焊接技术。作为一种新技术，还存在着许多问题需要更深入广泛地研究，如材料的流动、温度场、接头的残余应力等。本文介绍了FSW残余应力的试验测量方法和有限元数值模拟方法的研究进展，以及FSW接头残余应力控制技术，分析了接头残余应力的影响因素，揭示了FSW焊接接头残余应力分布的一般规律。     

Q960超高强钢多道焊接头残余应力的数值研究

以Q960超高强钢为研究对象,基于有限元软件,建立热—冶金—力学有限元模型,模拟焊接温度场和残余应力分布.计算结果与接头截面熔池形貌和盲孔法测量的表面应力结果吻合良好,验证了有限元模型的准确性.基于验证模型,讨论和分析了考虑固态相变对Q960超高强钢多道重熔过程中表面及内部应力的分布特征.结果表明:考虑固态相变时,Q960超高强钢单道焊后,焊接接头以拉伸残余应力为主,峰值应力位于热影响区.同时,固态相变效应能够显著降低焊缝中残余应力的大小,以及显著影响横向残余应力的分布.此外,随着焊道数的增加,焊缝中心的横向残余应力呈"阶梯"趋势上升,且在热影响区位置出现局部压应力峰值.     

板坯连铸结晶器铜板热机耦合应力分析

通过对大板坯连铸结晶器铜板热电偶的实测温度数据的分析,获得了铜板温度场分布的基本规律,在考虑钢水、铸坯、铜板以及接触面介质的物理参数随温度变化的前提下,依托有限元软件ANSYS对结晶器铜板的动态温度场、耦合应力场进行动态仿真,获得了铜板在三排热电偶高度上的温度分布与耦合应力应变规律,研究结果为了解铜板的应力/变形情况以及铸坯缺陷分析提供了较好的数据参考.     

炭/炭复合材料湿式制动过程中的温度场模拟

摩擦过程中的温度场和热应力分布状况是摩擦学研究领域的一个重要课题.基于炭/炭复合材料制动盘湿式制动试验,将制动过程中的摩擦生热等效为瞬时移动面热源,按传动学理论计算制动盘与冷却润滑油的对流传热系数,建立三维循环对称有限元模型,运用有限元软件ANSYS分析制动盘的温度分布,给出典型时刻的温度场分布云图及温度升高引起的热应力场.利用有限元分析刹车制动过程的温度场,可为摩擦材料的研制及制动盘的设计提供有效的参考.     

K4169合金叶片熔模铸造过程的温度场及微观组织的耦合模拟

考虑存在热传导、热辐射等实际凝固边界条件,根据相变热传导等效热容法有限元理论,对K4169合金叶片熔模铸造过程中的温度场分布进行了瞬态求解,得出了叶片纵剖面和横断面上各点处的温度值随时间的变化规律.再以此为基础,根据Rappaz等提出的等轴生长溶质扩散模型计算出每一时间步长后固相分数的变化,用此值来修正该时间步长内结晶潜热释放后的温度,再利用连续形核模型和枝晶尖端生长的动力学模型,采用胞状自动机技术,对K4169合金叶片凝固时的晶粒组织形成过程进行了耦合模拟.模拟结果与实验测试所得的金相组织相符,这为研究K4169合金叶片的高温力学性能和耐腐蚀性能奠定了重要的理论基础.     

数值模拟在镁合金焊接接头深冷处理中的应用

利用所建立的有限元模型,对焊接接头进行深冷处理前后的温度场分析,再把模型转化成结构单元进行应力应变场分析。计算结果表明:深冷处理后,受焊接热源影响的焊缝及附近区域横向残余应力和纵向残余应力均增大,距焊缝较远的母材区产生了预压应力;深冷处理后,横向和纵向残余变形均减小。     

飞机制动过程中刹车副温度场的数值模拟

基于三维循环对称有限元模型,阐述飞机刹车副制动过程中温度场的计算方法;讨论边界条件和各相关参数的确定方法;应用有限元软件ANSYS对粉末冶金飞机刹车副温度场进行仿真,研究摩擦材料物性参数对温度场的影响.研究结果表明:1)增大摩擦材料热导率和增大其蓄热能力都能降低刹车副最高温度值,但蓄热能力对刹车副最高温度影响更大:2)测温点最高温度出现时刻主要跟摩擦材料热扩散率有关,热扩散率越大,测温点温度达到最大值所用时间越短;3)保持其他参数不变,增大摩擦材料热导率能降低摩擦片轴向最大温度梯度,而增大其蓄热能力却使摩擦片轴向最大温度梯度增大.     

压力容器金属接头焊接的可靠性误差修正控制技术

压力容器金属接头焊接过程中,随着焊接点散热系数的变化产生温度漂移误差,影响焊接精度,需要进行温度漂移误差补偿控制。提出一种基于有限元分布焊缝热量传导模型的压力容器金属接头焊接的可靠性误差修正控制技术。构建压力容器金属接头焊接控制的约束参量模型,在有限元分布下建立控制目标函数,对温度漂移误差进行热传导补偿,实现误差修正。仿真结果表明,该控制方法能有效补偿焊接误差,提高焊接精度。     

现场总线技术在工业控制领域的应用

对冶金工业生产中常用的MODBUS、PROFIBUS、FF、DEVICENET等几种常用的现场总线进行比较,介绍了运用Profibus总线实现冶金企业生产中多网段、多种类设备的连接,分析了现场总线技术在智能型电机控制中心(IMCC)中应用的优势。     

高温等离子体电磁场速度场温度场的模拟

采用涡量 -流函数法和κ -ε双方程湍流模型对不同工况条件下的高温等离子体的电磁场、速度场与温度场进行了数值模拟 ,从而对高温等离子体传输过程的规律有了全面的了解 ,为采用高温等离子体为热源的工业炉及设备的设计和最佳工艺操作提供了理论依据。     

Prediction of Near Field Plume Characteristics Using Far Field Circulation Model

3-D numerical models are being used more commonly to predict changes in coastal water quality associated with point discharges such as sewage outfalls. Because these “far field” models use grid sizes which are orders of magnitude larger than the scale of near field entrainment processes, it is of interest to compare their predictive capability with that of initial mixing models and to identify ways in which the two model types can be coupled. Comparisons between the 3-D circulation model ECOMsi and the Environmental Protection Agency's mixing model RSB suggest that the former does a reasonable job predicting plume trap height and volumetric dilution but often overpredicts plume width. Results are sensitive to source representation and parameterization of horizontal and vertical diffusion. The success results from the fact that initial dilution is governed in part by gravitational exchange flow (a large-scale phenomenon that can be resolved in a far field model) in addition to plume entrainment (which is clearly subgrid scale), as well as the self-regulating relationship between plume trap height and initial dilution. Overprediction of plume width is attributed to numerical diffusive effects. Several procedures for improving predictions by coupling near and far field models are explored, ranging from the use of the near field model to dynamically adjust far field mixing parameters, so that the far field model simulates the correct trap height, to simply using the near field model to assign source location and dimension for the far field.     

Analysis of Electromagnetic Field and Temperature Field in Three-Phase Electroslag Remelting Processes

A 3D finite element model has been developed to analyze the AC electromagnetic field and Joule heating field in three-phase electroslag remelting(ESR)processes with three and six electrodes using Maxwell equations and Joule law,and then transient temperature field is calculated by sequential coupling with heat conducting equation.Numerical results show that the maximum of current density is distributed on the surfaces of ingot as the result of skin effect,and concentrated at electrode tips in slag cap.The Joule heat mainly appears in slag and the maximum appears at the interface of electrode/slag.The maximum temperature appears under the electrode,in the middle of the molten slag.Temperature distribution at the slag/metal interface is relatively uniform.The depth of the matel pool is about equal to the radius of ingot.Simulated temperature field is compared with experiment and obtained a good agreement.     

步进梁式板坯加热炉内流场和温度场的数值模拟

运用流体力学计算软件（CFD）对某广步进梁式加热炉进行三维燃烧流场的数值模拟,获得该加热炉的速度、温度和浓度的分布规律。其结果为合理地组织燃烧,进一步提高钢坯加热质量,再优化炉型结构提供了参考依据。     

Numerical Analysis of Electromagnetic Field and Flow Field in High Casting Speed Slab Continuous Casting Mold With Traveling Magnetic Field

 A three-dimensional mathematical model for describing the electromagnetic field and flow field of molten steel in high casting speed slab continuous casting mold with electromagnetic level stabilizer (EMLS) system was developed, in which the effects of current intensity and frequency on the electromagnetic field and flow field were considered. Simulation results indicate that the electromagnetic force (EMF) along the mold width direction presents the centre-symmetric double-peak parabola distribution. The EMLS system leads to the flow velocity of molten steel decreases, especially near the free surface. Both the EMF increases with the current intensity and frequency (in the range of optimum frequency value), so the flow velocity of molten steel in the mold decreases obviously. As the current intensity increases from 800 A to 1000 A, the maximum free surface velocity decreases from 0.515 m/s without magnetic field to 0.155 m/s and 0.12 m/s, respectively. While the current frequency increases from 2 Hz to 6 Hz, the maximum surface velocity decreases from 0.177 m/s to 0.101m/s. The molten steel flow in mold is influenced obviously by the current intensity and frequency.     

大型流态化焙烧炉温度场和应力场的仿真分析

利用有限元方法对大型流态化焙烧炉进行温度场和应力场的仿真分析,模拟得到大型流态化焙烧炉在实际工作状态下的热学和力学表现,为大型流态化焙烧炉设计及其结构优化提供理论参考。     

由运动带电体看电场与磁场关系

通过研究一些带电体的电场和磁场在两个不同惯性系之间的相对变换 ,得到某些反映运动物体电场磁场公式 ,并阐明电场和磁场的相对性和统一性     

Laboratory Simulation of Field Sampling: Comparison With Ideal Sampling and Field Data

Tube sampling disturbance effects are investigated in this paper based on the results of constant rate of strain consolidation tests and unconsolidated undrained triaxial compression tests conducted on resedimented Boston blue clay sampled in the laboratory using a specifically designed device and employing various tubes differing in size, diameter to thickness ratio, and tip geometry. The effects of tube geometry were assessed based on comparison of the residual effective stresses, the reconsolidation strains, the undrained strength, and the one-dimensional drained compression behavior. Increasing degradation in the engineering properties was observed with decreasing diameter to thickness ratio (B/t), and the negative impact of a blunt tip geometry could not be compensated for even by a substantial increase in B/t. Comparison of these results to those obtained from triaxial element tests in which disturbance was simulated according to the ideal sampling approach (ISA), indicated that tube sampling is associated with far greater disturbances than what is accounted for by the ISA. Further, additional comparisons with the results of tests run on actual field samples of low over consolidation ratio Boston blue clay from two sites in the Boston area indicate that the behavior observed in the laboratory sampled soil is generally representative of actual field data.     

整辊内嵌式板形检测辊瞬态温度场与应力场分析

 在冷轧可逆轧制的不同道次,与板形检测辊接触的带钢温度差异显著,使得检测辊的温度场和应力场不稳定。运用有限元软件ANSYS建立了板形检测辊的热力耦合模型,分析了轧制过程中板形检测辊的瞬态温度场和应力场。结果表明,轧制开始后接触带钢的热量由辊体外表面向内表面逐渐传递,传感器正上方的辊体外表面温度上升最快,并在1940s达到温度最大值135℃;骨架顶部与辊体内孔面的接触热阻使传感器的温度上升较慢,骨架顶部在 2280s达到温度最大值134℃;板形检测辊的最大应力发生在与骨架顶部接触的辊体内孔面上,其在940s达到最大值301MPa,满足材料强度的许用应力要求。通过模拟分析结果与现场实测数据对比,证明了有限元分析模型的正确性。