Productivity and Cost Regression Models for Pile Construction

The estimating process of pile construction productivity and cost is intricated because of several factors: unseen subsurface obstacles; lack of contractor experience; site planning; and pile equipment maintainability. This study intends to assess cycle time, productivity, and cost for pile construction considering the effect of the above factors using regression technique. Data were collected through designated questionnaires, site interviews, and telephone calls to experts in different construction companies. Many variables have been considered in the pile construction process. Seven regression linear models have been designed and validated to assess productivity, cycle time, and cost. Consequently, three sets of charts have been developed based upon the validated models to provide the decision maker with a solid planning, scheduling, and control tool for pile construction projects. This research is relevant to both industry practitioners and researchers. It provides sets of charts and models for practitioners’ usage to schedule and price out pile construction projects. In addition, it provides the researchers with the methodology of designating regression models for the pile construction process, its limitations, and future suggestions.     

Pile Construction Productivity Assessment

Bored piles are vital elements for highway bridge foundation. A large number of factors oversees productivity and cost estimation processes for piles, which creates many problems for the time and cost estimators of such process. Therefore, current study is designed to diagnose these problems and assess productivity, cycle time, and cost for pile construction using the artificial neural network (ANN). Data were collected for this study through designated questionnaires, site interviews, and telephone calls to experts in different construction companies. Many variables have been considered to manage the piling construction process. Three-layer, feed forward, and fully connected ANNs were trained with an architecture of seven input neurons, five output neurons, and different hidden layer neurons. The ANN models were validated and proved their robustness in output assessments. Three sets of charts have been developed to assess productivity, cycle time, and cost. This research is relevant to both industry practitioners and researchers. It provides sets of charts for practitioners’ usage to schedule and price out pile construction projects. In addition, it provides researchers with a methodology of applying ANN to pile construction process, its limitation, and future suggestions.     

Quantitative Assessment for Piles Productivity Factors

The management process of any construction operation usually can be defined as a chain of decisions. A decision-maker can bid, plan, and organize the bored pile projects based on an accurate estimate of productivity. To estimate productivity efficiently, piling process qualitative and quantitative factors have to be considered. This paper focuses on assessing the effect of subjective factors on bored pile construction productivity. A productivity index (PI) model is developed to represent this subjective effect in refining productivity assessment using simulation and deterministic techniques. The analytic hierarchy process and fuzzy logic are used to develop the proposed PI model that relies on the actual performance of 10 main piling process subjective factors. Subjective data were collected from bored pile (drilled shaft) contractors considering these subjective factors. The developed PI model implementation to piling process resulted in PI=0.7. This value has been validated using simulation model outputs.     

Process versus Data Oriented Techniques in Pile Construction Productivity Assessment

A large number of problems faces the installation of pile (drilled shaft) foundations: unseen subsurface obstacles, lack of contractor experience, site planning, etc. These problems make it difficult for the estimator to assess the pile construction productivity and cost. Several techniques might be good candidates for this assessment problem. A fundamental question arises: which technique is the most appropriate to solve this assessment problem? This study focuses on answering this fundamental research question. Data were collected through designed questionnaires, site interviews, and telephone calls to experts in different construction companies. Four different techniques were listed as candidates to solve this problem: deterministic, simulation, multiple regression, and artificial neural network (ANN). They were categorized into two groups: process oriented techniques, deterministic and simulation; and data oriented techniques (DOT), regression and ANN. All techniques were used to assess productivity and cost of pile construction. Their results were compared to determine the closest assessment to real world practice. Research results show that the DOT techniques were the most appropriate whereas they had the lowest deviation from real world practice.     

Materials Handling System Simulation in Precast Viaduct Construction: Modeling, Analysis, and Implementation

The interactive, complicated system environment of a construction site renders conventional site layout planning and scheduling techniques to be inadequate in coping with materials handling system design in construction. In this paper, we present a university-industry joint endeavor for improving the effectiveness of the materials handling system on a precast viaduct construction project in Hong Kong by implementing the simplified discrete-event simulation approach (SDESA) along with its computer platform resulting from recent research. How to apply the simulation methodology of SDESA is elaborated step by step. Particular emphasis is placed on procedures of establishing a simulation model, validation of the simulation model, design of simulation experiments, and analysis of simulation results. With process flowchart, site layout plan, and process animation produced in a view-centric simulation environment, it is straightforward to establish, validate, and communicate the operations simulation. The research team convinced the project director, as well as field managers, of the functionality and effectiveness of operations simulation. The knowledge derived from simulation added to experiences of site managers in materials handling system design. With the aid of simulation, even junior engineers would be capable and confident to draw up an actionable construction plan that would lead to enhancement of cost effectiveness and productivity in the field.     

Site Management of Work-in-Process Buffers to Enhance Project Performance Using the Reliable Commitment Model: Case Study

Buffers have been commonly used as a production strategy to protect construction processes from the negative impact of variability. Construction practitioners and researchers have proposed several buffering approaches for different production situations and contexts. However, these solutions have been impractical for managing buffers. To overcome this, this study proposes a new site methodology for managing work-in-process (WIP) buffer in repetitive projects, on the basis of the reliable commitment model (RCM). RCM is a decision-making tool based on lean principles, which uses statistical models to develop more reliable work plans at the operational level. RCM helps to manage WIP buffer in work plans by using site information and planning reliability indicators that result in improved project performance, such as labor productivity and process progress. A repetitive building project was used as a case study. The main finding was that labor productivity, process progress, and waiting times improved when using larger WIP buffers than those typically used among crews. This shows the potential of RCM as a practical tool to manage WIP buffer sizes and to promote the use of lean production strategies at the operational level.     

Resource Optimization Using Combined Simulation and Genetic Algorithms

This paper presents a new approach for resource optimization by combining a flow-chart based simulation tool with a powerful genetic optimization procedure. The proposed approach determines the least costly, and most productive, amount of resources that achieve the highest benefit/cost ratio in individual construction operations. To further incorporate resource optimization into construction planning, various genetic algorithms (GA)-optimized simulation models are integrated with commonly used project management software. Accordingly, these models are activated from within the scheduling software to optimize the plan. The result is a hierarchical work-breakdown-structure tied to GA-optimized simulation models. Various optimization experiments with a prototype system on two case studies revealed its ability to optimize resources within the real-life constraints set in the simulation models. The prototype is easy to use and can be used on large size projects. Based on this research, computer simulation and genetic algorithms can be an effective combination with great potential for improving productivity and saving construction time and cost.     

Integrated Schedule and Cost Model for Repetitive Construction Process

Several efforts have been made by many researchers to develop a model for schedule and cost integration in construction projects, but it is difficult to integrate and manage schedule and cost in an actual construction site using such a model. The integrated schedule and cost model developed in this study (1) enables the planning and control of repetitive construction processes and (2) can be used by a project manager in an actual construction site. Furthermore, an integrated schedule and cost model for the core wall construction, which is an important repetitive process in the recently booming high-rise building construction in terms of scheduling, was developed using the integration model developed in this study. It is expected that the integrated schedule and cost model developed can allow project managers to integrate the schedule and cost of repetitive construction processes more effectively and support the project managers’ decision-making.     

Optimal Construction Site Layout Considering Safety and Environmental Aspects

A good site layout is vital to ensure the safety of the working environment and effective and efficient operations. Site layout planning has significant impacts on productivity, costs, and duration of construction. Construction site layout planning involves identifying, sizing, and positioning temporary and permanent facilities within the boundary of the construction site. Site layout planning can be viewed as a complex optimization problem. Although construction site layout planning is a critical process, systematical analysis of this problem is always difficult because of the existence of a vast number of trades and interrelated planning constraints. The problem has been solved using two distinct approaches: Optimization techniques and heuristics methods. Mathematical optimization procedures have been developed to produce optimal solutions, but they are only applicable for small-size problems. Artificial intelligent techniques have been used practically to handle real-life problems. On the other hand, heuristic methods have been used to produce good but not optimal solutions for large problems. In this paper, an optimization model has been developed for solving the site layout planning problem considering safety and environmental issues and actual distance between facilities. Genetic algorithms are used as an optimization bed for the developed model. In order to validate the performance of the developed model, a real-life construction project was tested. The obtained results proved that satisfactory solutions were obtained.     

Particle Swarm Optimization-Supported Simulation for Construction Operations

This study proposes an integration of particle swarm optimization (PSO) and a construction simulation so as to determine efficiently the optimal resource combination for a construction operation. The particle-flying mechanism is utilized to guide the search process for the PSO-supported simulation optimization. A statistics method, i.e., multiple-comparison procedure, is adopted to compare the random output performances resulting from the stochastic simulation model so as to rank the alternatives (i.e., particle-represented resource combinations) during the search process. The indifference zone and confidence interval facilitate consideration of the secondary performance measure (e.g., productivity) when the main performance measures (e.g., cost) of the competing alternatives are close. The experimental analyses demonstrate the effectiveness and efficiency of the proposed simulation optimization. The study aims to providing an alternative combination of optimization methodology and general construction simulation by utilizing PSO and a statistics method so as to improve the efficiency of simulation in planning construction operations.     

Four-Dimensional Visualization of Construction Scheduling and Site Utilization

Four-dimensional (4D) models link three-dimensional geometrical models with construction schedule data. The visual link between the schedule and construction site conditions is capable of facilitating decision making during both the planning and construction stages. The emphases of these 4D developments have often been placed at the level of construction components. Practical features assisting site management are at times lacking in the following areas: (1) generation of site usage layouts; (2) estimation of quantities of construction materials; and (3) cost evaluation. In order to pinpoint these deficiencies, the objective of this work is to enable visual study of the effects of job progress on the logistics and resource schedules. This paper presents a 4D visualization model that is intended both to help construction managers plan day-to-day activities more efficiently in a broader and more practical site management context and to thereby add to our knowledge and understanding of the relevance of modern computer graphics to the responsibilities of the construction site manager. A brief site trial of the software is described at the conclusion of the paper.     

Integrated Simulation System for Construction Operation and Project Scheduling

Simulation modeling is important in predicting the productivity of construction operations and the performance of project schedules. It would be desirable if operation and project models are vertically integrated in practice. However, existing discrete event simulation systems do not allow integrating operation and project models. This paper introduces an integrated simulation system named “Construction Operation and Project Scheduling” (COPS). COPS analyzes the productivity of construction operations as well as the performance of a project schedule individually and jointly. It creates operation models, maintains these models in its operation model library, conducts sensitivity analysis with different resource combinations, finds the optimal resource combination that satisfies the user’s requirements relative to hourly production and hourly cost of the operation, feeds this information into a project schedule, and executes stochastic simulation-based scheduling. A case study is presented to demonstrate this integrated simulation system.     

Application Framework for Mapping and Simulation of Waste Handling Processes in Construction

This research is focused on modeling waste-handling processes in construction, with particular emphasis on how to map out and simulate on-site waste sorting processes. The research proposes an application framework for (1) guiding the development of process mapping models and simulation models; and (2) further assessing the cost effectiveness of on-site waste sorting efforts under practical site constraints (such as labor resource availability, time control on refuse chute usage, and limited working area space in a building site). The connection has been established between the mapping and simulation techniques in the context of modeling waste handling processes in construction sites, such that the process flowchart resulting from the mapping technique can serve as convenient model input to facilitate the creation of a “dynamic” operations simulation model. A case study of the on-site waste sorting method with one refuse chute for waste classification is presented to demonstrate the complete application framework spanning (1) process mapping; (2) mapping-to-simulation model conversion; and (3) method optimization based on valid simulations.     

Productivity Analysis of Construction Operations

An interactive system for analysis of construction operations is proposed. The analysis is carried out in the context of various work modules which address quantity development, resource definition, and production and cost analysis. The quantity work module generates quantities based on information available in the design documents. The resource definition module receives and stores data regarding the labor∕equipment combination to be used to execute work tasks. This module provides the user with a set of standard useful construction process models. For each construction operation to be analyzed, the terminal describes the standard models. The user makes input of a set of parameters for process keyname, quantity, work task durations, number of resources, production capacity of each unit, and cost per hour of each unit to the standard model to be used. Using input from the resource definition module, the productivity and cost analysis module generates production rates and unit costs based on process simulation using CYCLONE methodology.     

Modeling and Forecasting Construction Labor Demand: Multivariate Analysis

This paper presents the development of advanced labor demand forecasting models at project level. A total of 11 manpower demand forecasting models were developed for the total project labor and ten essential trades. Data were collected from a sample of 54 construction projects. These data were analyzed through a series of multiple linear regression analyses that help establish the estimation models. The results indicate that project labor demand depends not only on a single factor, but a cluster of variables related to the project characteristics, including construction cost, project complexity attributes, physical site condition, and project type. The derived regression models were tested and validated using four out-of-sample projects and various diagnostic tests. It is concluded that the models are robust and reliable, which merit for contractors and HKSAR government to predict the labor required for a new construction project and facilitate human resources planning and budgeting, and that the methodology used may be applied to develop equally useful models in other subsectors, and in other countries.     

Simulation of Concrete Paving Operations on Interstate-74

The objective of this paper was to study and optimize the concrete paving operations taking place in the reconstruction project of Interstate-74 using computer simulation. To achieve this objective, field data were collected during construction, and were then used to determine adequate probabilistic density functions for the activities’ duration and to test a developed simulation model. Upon testing, the developed model was used to study the impacts of resources on the flow of operations and on the cost effectiveness of the construction process. In general, application of simulation methods to concrete paving operations was successful and its accuracy was acceptable as compared to field measurements. Based on the results of a sensitivity analysis of the critical resources, multiple factors were considered in the decision-making process to ensure that all aspects of the operation are evaluated. This includes total operation time, productivity, costs of the operation, average truck delay, and idle times for the paver and the spreader. For the conditions pertinent to this construction site, ten trucks, one paver and one spreader, and three finishing and plastic-covering crews are recommended. Using this set of resources would result in a prompt and effective execution of the operation. Practical implementation and limitations of the developed model in similar construction operations is discussed.     

Trade-off between Safety and Cost in Planning Construction Site Layouts

Planning construction site layouts involves identifying the positions of temporary facilities on site, and accordingly it has a significant impact on the safety and efficiency of construction operations. Although available models are capable of minimizing the travel cost of resources on site, they do not consider safety as an important and separate objective in the optimization of site layouts. This paper presents the development of an expanded site layout planning model that is capable of maximizing construction safety and minimizing the travel cost of resources on site, simultaneously. The model incorporates newly developed concepts and performance criteria that enable the quantification of construction safety and travel cost of resources on site. The present model is developed in three main phases: (1) formulating decision variables and optimization objectives in this site layout planning problem; (2) identifying and satisfying all practical constraints in this optimization problem; and (3) implementing the model as a multiobjective genetic algorithm. An application example is analyzed to illustrate the use of the model and demonstrate its capabilities in optimizing construction site layouts and generating optimal trade-offs between safety and travel cost of resources on site.     

VIRCON: Interactive System for Teaching Construction Management

The focus in this paper is on a system, developed by the writers, called VIRCON (short for VIRtual CONstruction), in which the traditional construction planning is combined with 3D∕4D models of the project. To facilitate current best practices with 3D∕4D models of the project, VIRCON has been implemented using object-oriented programming, client/server configuration, database management information, and CAD systems. The real innovation in the design of VIRCON is associated with the unique scheduling and simulation engine developed to integrate cost planning and scheduling and accommodate integrated cross-impact analysis. VIRCON has been validated by means of student group projects on a course where many of the project management techniques are being taught. The teaching approach conducted with the utilization of VIRCON has shown the way forward in creating a dynamic and interactive learning atmosphere. This paper also outlines the experience gained from teaching construction planning fundamentals by means of the VIRCON system.     

HKCONSIM: A Practical Simulation Solution to Planning Concrete Plant Operations in Hong Kong

Newly developed approaches for construction simulation have been used to model the one-plant-multisite ready mixed concrete (RMC) production system, validated by real-life operations data in Hong Kong. HKCONSIM—a computer system for simulation modeling and analysis of Hong Kong’s RMC production operations was developed in-house. The system is suitable for the resource provision planning and the production planning of a RMC plant, so as to meet given demands at a number of sites for concrete over a working day. The emphasis of the simulation modeling is on the interactions of multiple sites with the plant, and the objective is to improve the supply service levels and the utilization of plant resources. One significant improvement achieved via the research is that to simulate the RMC production operations with HKCONSIM does not require familiarity by the user with any software-specific terminology and modeling schematics, in contrast with existing simulation methods; the process of constructing a simulation model is reduced to specifying the attributes for each pour and site and providing the plant and truckmixer resources available on self-explanatory on-screen forms. Therefore, by experimenting on a HKCONSIM produced model the user, being a practitioner in the concreting industry, can readily study complicated relationships between the pattern of demand for concrete, the resources available to the system, and the service levels achieved together with the utilization levels achieved for the resources involved. Conclusions are given on the research and recommendations for future work made.     

Productivity and Cost Assessment for Continuous Flight Auger Piles

Continuous flight auger (CFA) piles do not receive sufficient research attention although they are widely used in the United States, United Kingdom, and other countries in the world. Therefore, this paper focuses on describing the CFA pile installation features, exploring its construction methods, and determining the factors that affect the CFA pile productivity and cost. A productivity index (PI) is developed to quantify the effect of subjective factors on the CFA process productivity. Current research concludes a PI value of 0.78 out of 1.0 (efficiency). Several models are designated to assess the CFA pile’s cycle time, productivity, and cost using deterministic approach. Various charts are developed to show this assessment based upon these models. Results show that the cycle time for 12.19?m depth and (0.36?m) (14?in) diameter piles is 16?min; however, its productivity is 24 piles (holes)/day. The developed tools play an essential role in the CFA decision making process. This paper is relevant to both researchers and practitioners. It provides charts for practitioners’ usage to schedule and price out the CFA pile construction projects. In addition, it provides the researchers with a methodology of applying the deterministic approach to the CFA pile construction process and its limitations.