Pavement Life-Cycle Cost and Asphalt Binder Quality: Theoretical and Experimental Investigation

Quality control/quality assurance tests can be used to demonstrate that an as-constructed pavement has characteristics different from the contracted specifications of the as-designed pavement because the bitumen employed was of insufficient quality. Many different issues affect asphalt binder quality. Such problems can significantly increase the pavement life-cycle cost, which means that a pay adjustment (PA) is needed. Unfortunately, the quantitative analysis of this issue is very complex. The objectives of this study were to model the dependence of the pavement life-cycle cost on asphalt binder quality and to determine the quantitative relationship between bitumen viscosity and the PA for a given class of boundary conditions. In addition to modeling this problem theoretically, experiments and simulations were carried out through the use of the Mechanistic-Empirical Pavement Design Guide. We then derived the consequences of these effects on life-cycle cost by using a specific life-cycle cost model. Our results demonstrate that asphalt binder viscosity can strongly affect the expected pavement life and the PA, and thus needs to be taken into account in contract and construction management.     

NJTxtr—A Computer Program Based on LASER to Monitor Asphalt Segregation

Abstract: This paper describes the research funded by the New Jersey Department of Transportation to develop an automated technology to monitor segregation during construction of hot-mix asphalt concrete pavements. A Laser-based system was used to measure surface texture and to detect segregation. Two segregated test sections and a control test section were tested to evaluate the applicability of Laser texture method to detect and quantify segregation. Laser texture data were gathered from all three sections. Ratios of texture in segregated areas to that in nonsegregated areas were set as the basis for detection of different levels of segregation. By combining the level of segregation and extent of segregation, an AREA index was developed to determine the acceptability of a pavement section. Based on AREA index, pay adjustment factors were proposed to reduce the payment to account for loss of pavement life due to segregation. Further remedial actions were proposed to correct segregated pavement sections with acceptable AREA index. Based on the above concepts, Windows-based computer program NJTxtr was developed to detect and quantify segregation. This computer program uses the Laser-equipment-collected pavement texture data and determines whether the pavement section is acceptable or unacceptable based on the level of segregation within a pavement section, and provides bonus or penalties to the contractor. The paper describes a novel technology using laser and associated software for construction quality control of asphalt concrete pavements. The proposed methodology was applied to detect segregation in an interstate highway section in New Jersey, and this section was repaved based on visual observation and recommendation from this study.     

Dynamic Numerical Analysis of Antimoisture-Damage Mechanism of Permeable Pavement Base

As a permeable base material of pavement, the large stone porous asphalt mixture (LSPM) is used widely in China to lessen the moisture damage of the asphalt pavement. However, the dynamics mechanism of the inhibitory effect of permeable base on moisture damage is not clear yet. The dynamic fluid-solid coupling analysis of the saturated pavement with LSPM base course, considering the asphalt mixtures as the porous medium, was performed using the finite difference numerical code FLAC3D. Numerical results revealed that the positive and negative dynamic pore pressure alternated in the pavement with the approaching and leaving of the wheel loads. The phenomenon of water pumping out of and sucking into the pavement under the moving loads was proved. The flow of fluid in pavement can be regarded as the laminar flow. The presence of the LSPM base course greatly decreased the dynamic pore pressure and the scouring force in the surface course because of the large permeability coefficient of the LSPM. The location of the maximum dynamic pore pressure also changed due to the LSPM base course. Due to the permeable base, the dissipation of the dynamic pore pressure was accelerated and thus the moisture damage was lessened.     

Long-Term Field Performance of Cold In-Place Recycled Roads in Iowa

Cold in-place recycling (CIR) is one of the most effective methods to rehabilitate asphalt pavements. In fact, most CIR roads have performed well at low cost in Iowa since the first CIR road was constructed in 1986. However, some CIR roads have reached failures earlier than their expected design lives because there is no design standard for designing CIR roads with a limited amount of past performance information. Some of the most prominent problems seemed to have come from selecting CIR in areas where there are poor subgrades. Therefore, it is critical to collect CIR performance data along with falling weight deflectometer (FWD) data in order to develop performance models. The main purpose of this paper is to document that effort. The performance models were developed on the basis of historical data collected from CIR roads in Iowa. First, an inventory of CIR roads was created which includes construction information, subgrade and base characteristics, and traffic levels. In consideration of pavement age, level of traffic, and subgrade condition, 26 test sections were selected from the inventory of CIR roads and pavement surface distress surveys were conducted on these roads using an automated image collection system. Distress data were then compiled to compute pavement condition index (PCI) for each test section. FWD data were collected from each test section to determine its relative soil support condition. Finally, to determine their long-term performance, the PCI values were plotted against the pavement age for each group of pavements categorized by their soil support conditions and traffic levels. Overall, it can be concluded that the CIR roads in Iowa, all under traffic level of annual average daily traffic of 2,000, have performed very well and predicted to last up to 25 years before reaching the poor condition (PCI = 40) when the pavements are to be rehabilitated. The CIR roads with a good subgrade support, however, are predicted to last up to 35 years.     

Slippage Failure of a New Hot-Mix Asphalt Overlay

A premature pavement overlay failure had occurred only 1 day after it was opened to traffic. Crescent-shaped cracks were intermittently spread over a section about 3 mi in length. Dynamic cone penetrometer results demonstrated that the slippage cracks were not linked to weak base or subgrade. Loss of overlays on structurally sound pavements due to poor bonding is an expensive error. A tack coat is considered a simple, relatively inexpensive, yet essential step in the pavement construction process. It is theorized that the ineffective bonding due to poor quality tack coat and/or inappropriate application rate is the primary factor that led to the slippage cracks. Other contributing factors include low asphalt content and high aging ratio that reduced the effectiveness of the bond. The aging ratios exceed the maximum allowable 3.5 specified. Based the investigation results, the contractor did remove and replace the top 50 mm hot-mix asphalt (HMA) overlay at his own expense. Although selection of proper tack coat materials and quantities is essential, there is a lack of proper construction quality control and quality assurance procedure to ensure appropriate surface preparation prior to application of a HMA overlay.     

Forensic Investigation of Ultrathin Whitetopping Pavements in Florida

Developed in the early 1990s, ultrathin whitetopping (UTW) is a relatively new technique for asphalt pavement rehabilitation. To evaluate the applicability of UTW pavement in Florida, in 1997, the Florida Department of Transportation (FDOT) constructed an experimental UTW pavement in a weigh station along I-10, located in north Florida. The performance of these test sections, however, was less than ideal, with the observation of some early cracking on the concrete surface, which developed into severe cracking with time. Therefore, a forensic investigation was conducted to determine the causes of the problems in these UTW sections, so that lessons could be learned from this experimental project, the use of UTW under Florida’s conditions could be adequately assessed, and UTW technology could be properly applied in the future. The scope of work consisted of field evaluation, laboratory testing, and pavement design evaluation. Field evaluation included a pavement condition survey, pavement temperature measurement, nondestructive load testing using a falling weight deflectometer, and slab thickness determination. Laboratory tests were performed to determine concrete and asphalt material properties. Other design and traffic data were also acquired from FDOT. Data collected from the field evaluation and laboratory testing were used in conjunction with a mechanistic UTW pavement design/evaluation procedure to determine the possible causes for premature failure. From this comprehensive evaluation, the primary cause for the failure was found to be inadequate UTW pavement design. The inadequacy of the combination of thickness and slab dimensions contributed to the early cracking of the UTW pavement.     

Forensic Study of Warranty Project on US82

This forensic study is unique in that it involves a pavement warranty specification. Extensive field and laboratory testing was conducted to determine the cause(s) of longitudinal cracks observed on the surface. Four trenches were cut and removed to allow more testing on top of each pavement layer. The tests found that the stiffness of the foamed asphalt base is higher than that of a typical flexible base. However, the subgrade modulus is low compared with the average subgrade modulus in Texas. Water seeped into two trenches (dug into the road where there were surface cracks) within 20 min of digging. No water was observed in the other two trenches, where there were no surface cracks. The two trenches with surface cracks have lower base density and higher base moisture content than the two with no surface cracks. Based on observations of the trenching and coring operations, the same surface cracks have been detected in the base layer. Cracks up to 150 mm into the base layer have been observed. Although cracks have been observed in the base (and they can be related to lower stiffness and higher falling weight deflectometer deflections), it is difficult to determine if the cause of surface cracks is due to the base layer alone. It is difficult to prove if the layer is responsible for the failure, except by properties listed in the specification. One faulty pavement layer can easily cause the failure of other layers. For warranty purposes, layer-specific failure criteria should be clearly outlined. The base did not meet the gradation specification. The field material was substantially finer than specified. While some specifications may have been violated, there is little evidence to show that the cause of the longitudinal cracking is primarily related to the foamed-asphalt-stabilized base.     

Performance of Polymer-Modified Asphalt-Aggregate Mixtures in Alaska

Polymer-modified asphalts are used in Alaska to address problems with rutting, cracking, and premature aging. This usage raises two important issues—the improvement of the pavement performance with polymer modification while maintaining the ability to properly place and compact polymer-modified mixes. This study addresses both issues. Base asphalts and polymer-modified binders were analyzed for storage stability, compatibility, and consistency using traditional and Superpave tests. Thermal stress restrained specimen tests and Georgia wheel rutting tests were conducted for asphalt-aggregate mixtures. The test results indicate that polymer-modified asphalts should always be an end result of an extensive product development program. The premanufactured binders had the best performance and workability. The polymer modification improved the performance of all base asphalts in several polymer-asphalt combinations. Some binders smoked excessively during mixing, which warrants further research. A storage stability test should be added to specifications or the contractor should address the storage stability with techniques such as tank circulation. On the basis of the test results, the Superpave PG grading needs to be adjusted for polymer-modified asphalts.     

Use of an Infrared Joint Heater to Improve Longitudinal Joint Performance in Hot Mix Asphalt Pavements

Longitudinal joint cracking is one of the most prevalent forms of distress in asphalt concrete pavements. The joint area does not achieve the same density as the mat due to an unconfined edge on the initial pass and a cold joint during the second pass. The lower density allows water to penetrate and the material cracks, usually within one?year of construction. There are many techniques for constructing longitudinal joints, one being to preheat the joint prior to paving the second lane. This paper describes a field study conducted in New Hampshire using an infrared joint heater. Thermocouples were embedded in the pavement to determine the extent of heat penetration from the infrared heaters. Cores were taken along the joint and in the travel lanes for both the control and test sections. Density and strength measurements were taken on the cores. Permeability measurements along the control and test joints were performed. A cracking survey performed one?year after construction showed that the section of pavement where the infrared heater was used had significantly less cracking than the control section.     

Rate-Type Model for Bituminous Mixtures and Its Application to Sand Asphalt

A variety of hot mix asphalt mixtures are used in highway and runway pavement construction. Each mixture caters to specific needs. Mixtures differ from one another in the type and percentage of aggregates and asphalt used, and their response can be markedly different, and thus there is a need to develop constitutive models that can differentiate between the different kinds of mixtures. In this paper, we outline a general procedure for the constitutive modeling of bituminous mixtures. We illustrate the efficacy of this approach by means of an application to sand asphalt. The governing equations for this special problem reduce to a stiff nonlinear ordinary differential equation and this is solved numerically using Gear’s method. We compare the results of the predictions of the model that we have developed with the compressive creep experiments carried out by Wood and Goetz on a typical sand asphalt mixture and find them to be in good agreement.     

Viscoelastic Modeling and Field Validation of Flexible Pavements

The objective of this study was to characterize hot-mix asphalt (HMA) viscoelastic properties at intermediate and high temperatures and to incorporate laboratory-determined parameters into a three-dimensional finite element (FE) model to accurately simulate pavement responses to vehicular loading at different temperatures and speeds. Results of the developed FE model were compared against field-measured pavement responses from the Virginia Smart Road. Results of this analysis indicated that the elastic theory grossly underpredicts pavement responses to vehicular loading at intermediate and high temperatures. In addition, the elastic FE model could not simulate permanent deformation or delayed recovery, a known characteristic of HMA materials. In contrast, results of the FE viscoelastic model were in better agreement with field measurements. In this case, the average error in the prediction was less than 15%. The FE model successfully simulated retardation of the response in the transverse direction and rapid relaxation of HMA in the longitudinal direction. Moreover, the developed model allowed predicting primary rutting damage at the surface and its partial recovery after load application.     

Application of Graded Finite Elements for Asphalt Pavements

Asphalt paving layers, particularly the surface course, exhibit vertically graded material properties. This grading is caused primarily by temperature gradients and aging related stiffness gradients. Most conventional existing analysis models do not directly account for the continuous grading of properties in flexible pavement layers. As a result, conventional analysis methods may lead to inaccurate prediction of pavement responses and distress under traffic and environmental loading. In this paper, a theoretical formulation for the graded finite element method is provided followed by an implementation using the user material subroutine (UMAT) capability of the finite element software ABAQUS. Numerical examples using the UMAT are provided to illustrate the benefits of using graded elements in pavement analysis.     

Field Trial for Asphalt Pavements Reinforced with Geosynthetics and Behavior of Glass-Fiber Grids

This paper presents details of a large field trial and some observations conducted to evaluate the practical efficiencies of geosynthetically reinforced asphalt pavements in Shanxi Province, China. Three glass-fiber grids (LB2000 II, TGG-8080, GGA 2021), one plastic grid (Tensar AR1), two geotextiles (nonwoven needle-punched and nonwoven heat-bonded), and one geocomposite (Tensar AR-G) application were selected for evaluation. These geosynthetics were installed in the interface between new asphalt pavement layers (APL) and new cement-stabilized gravel–sand base courses coated by emulsified asphalt or within new APL in the reconstruction of asphalt pavement sections (Program I), or in the interface between old APL and new overlay layers in the asphalt overlay pavement sections (Program II). In each program, reinforced sections with different geosynthetics were compared with each other and with nonreinforced sections to determine relative performance. Inspections after construction showed that the integrated damage ratio and deflection in the pavement sections reinforced with glass–fiber grids were less than other pavement sections. Furthermore, after about 4?years of service, glass-fiber grids were dug out and no breaking and node movement were discovered. Nevertheless, observations indicated that geosynthetics may not be effective, if bearing capacity of the base course/subgrade is inadequate, or if the overlay thickness is too thin, or if preconstruction repair of distressed old pavement is incomplete.     

Van Der Waals Force and Asphalt Concrete Strength and Cracking

Van der Waals force between neutral molecules is employed to characterize the interaction among molecules in asphalt cement. Several important consequences emerge from the consideration. The brittle strength of the asphalt binder is shown to be linked to the well depth of the Van der Waals potential and the mesoscopic cracks present within the asphalt binder. Moreover, the elastic modulus of asphalt binder is analytically related to the potential well depth. The strength of the asphalt concrete (AC) is estimated by considering aggregate surface characteristics and the adhesion strength between asphaltenes or resins and molecules of aggregates. These predictions can help design asphalt concrete pavement. Formulas for predicting the binder strength and the interfacial breaking strength between aggregates and binders are derived. These results are supported by reported data. Furthermore, an analytic expression for the strength of AC is given at temperature below the AC glass transition point.     

Evaluation of Full-Depth Asphalt Pavement Construction Using X-Ray Computed Tomography and Ground Penetrating Radar

In the past few years, a number of full-depth or perpetual pavements have been designed and constructed in the State of Texas. A study was conducted to examine the quality of the compaction of the thick asphalt layers within these pavements using advanced forensic tools such as X-ray computed tomography (X-ray CT) and ground penetrating radar (GPR). The GPR is a nondestructive tool for evaluating the uniformity of density in pavements at highway speed. X-ray CT is a laboratory tool that is used to conduct detailed analysis of air void distribution and uniformity in asphalt pavement cores. This paper presents the results of analyzing one of the perpetual pavements constructed in State Highway 114 (SH-114). In this project, two different structural asphalt pavement sections were placed, one included a 1?in. (25.4 mm) stone filled (SF) Superpave mix and the other included a traditional dense graded Type B material. The dense graded Type B material was found to be uniformly compacted. However, major compaction problems were identified with the coarse SF Superpave mix. The poor compaction and associated high percent air vsoids were found to permit moisture infiltration, which could potentially lead to rapid pavement deterioration. The analysis showed very good agreement between the GPR and X-ray CT results and demonstrated the efficiency of using GPR and X-ray CT in the evaluation of asphalt pavement compaction.     

Prediction of Creep Stiffness of Asphalt Mixture with Micromechanical Finite-Element and Discrete-Element Models

This study presents micromechanical finite-element (FE) and discrete-element (DE) models for the prediction of viscoelastic creep stiffness of asphalt mixture. Asphalt mixture is composed of graded aggregates bound with mastic (asphalt mixed with fines and fine aggregates) and air voids. The two-dimensional (2D) microstructure of asphalt mixture was obtained by optically scanning the smoothly sawn surface of superpave gyratory compacted asphalt mixture specimens. For the FE method, the micromechanical model of asphalt mixture uses an equivalent lattice network structure whereby interparticle load transfer is simulated through an effective asphalt mastic zone. The ABAQUS FE model integrates a user material subroutine that combines continuum elements with viscoelastic properties for the effective asphalt mastic and rigid body elements for each aggregate. An incremental FE algorithm was employed in an ABAQUS user material model for the asphalt mastic to predict global viscoelastic behavior of asphalt mixture. In regard to the DE model, the outlines of aggregates were converted into polygons based on a 2D scanned mixture microstructure. The polygons were then mapped onto a sheet of uniformly sized disks, and the intrinsic and interface properties of the aggregates and mastic were assigned for the simulation. An experimental program was developed to measure the properties of sand mastic for simulation inputs. The laboratory measurements of the mixture creep stiffness were compared with FE and DE model predictions over a reduced time. The results indicated both methods were applicable for mixture creep stiffness prediction.     

Construction Management of a Small-Scale Accelerated Pavement Testing Facility

Research in accelerated pavement testing (APT) facilities has traditionally focused on the pavement performance such as rutting and fatigue cracking, but documentation on construction management and information of the actual pavement construction quality is limited. There are typically four critical factors that need to be considered to achieve the best possible outcome in construction: cost, schedule, construction process, and quality control, and management. With the objective of developing guidelines for planning and executing construction of a small-scale APT facility, this paper presents a case study documenting and evaluating the construction process and construction management efforts of two sensor-instrumented hot mix asphalt pavement test sections built in a small-scale APT facility. The focus of the experiment was to study bottom-up fatigue cracking of the flexible pavement structure. The presented information and lessons learned serve as a template and guide for agencies pursuing this type of research and pavement construction.     

Neural Network–Based Intelligent Compaction Analyzer for Estimating Compaction Quality of Hot Asphalt Mixes

Continuous real-time estimating of compaction quality during the construction of a hot mix asphalt (HMA) pavement is addressed in this paper. The densification of asphalt pavements during construction usually is accomplished by using vibratory compactors. During compaction, the compactor and the asphalt mat form a coupled system whose dynamics are influenced by the changing stiffness of the mat. The measured vibrations of the compactor along with process parameters such as lift thickness, mix type, mix temperature, and compaction pressure can be used to predict the asphalt mat density. Contrary to existing techniques in the literature in which a model is developed to fit experimental data and to predict mat density, a neural network-based approach is adopted that is model-free and uses pattern-recognition techniques to estimate density. The neural network is designed to read the entire frequency spectrum of roller vibrations and to classify these vibrations into different levels. The intelligent asphalt compaction analyzer (IACA) is then trained to convert these vibration levels into a “number” indicative of the asphalt mat density at a given location. This two-step process eliminates the need for regression analysis and produces more accurate density measurements than those reported elsewhere in the literature. Compaction studies of HMA mixes on a stiff subgrade indicate that the changes in the vibration characteristics of the roller are attributable to an increased compaction of the HMA base. The results also show that, with the neural network working as a classifier, the IACA can estimate the density continuously, and in real time, with accuracy levels adequate for quality control in the field.     

Sudden Failure of a Heavily Loaded Container Pavement

The case history of a sudden and unexpected failure in a pavement designed for 82?Mg axle loads at Port Botany in Sydney, Australia has been prepared using data derived from investigation of the failure. Failure of the pavement, comprised of an asphaltic concrete surface, unbound granular fine crushed rock base, crushed sandstone subbase, and sandy subgrade, and designed using the rational method—CIRCLY, occurred within days of being put into service. The failure resulted from a 20–30% increase in base course saturation levels following compaction that led to partial liquefaction under repeated heavy loading. There was a general failure throughout the storage area where trafficking was most intense and the pavement remained intact in lightly trafficked areas. The intact areas recovered over time without intervention through a moisture equilibration process as evidenced by an increase in measured pavement stiffness and loss of moisture within the pavement profile.     

Performance of Dowel Bar Retrofit Projects in Texas

In Texas, many miles of plain jointed concrete pavement (JCP) were constructed without proper load transfer devices such as dowels. After a number of years of service, some JCP sections without dowels showed distresses in the form of faulting at transverse joints. Some of the sections were designed in accordance with the AASHTO 1986 Guide, which required 50–75?mm thicker slabs in exchange for not using dowels. This pavement design did not work, with faulting at transverse joints that cause poor ride. Dowel bar retrofit (DBR) was performed on four projects to restore the pavement condition. Overall, DBR restored load transfer efficiency and resulted in improvement of ride quality. Even where the subbase stiffness is 5–10 times less than the minimum value required for proper performance of JCPs, properly installed DBR effectively restored pavement condition with minimum faulting after decades of service. Therefore, it indicated that DBR is able to minimize the faulting even where there is poor base/subgrade support. This is significant in that there are no effective and practical methods to improve subbase conditions in existing concrete pavement, whereas DBR can restore pavement conditions at a reasonable cost. However, not all DBR projects were successful. In one DBR project, faulting in the range of 6.4–9.5?mm occurred after less than 2 years of treatment. Forensic investigation revealed voids under the dowel bars, which indicates poor consolidation of the grout material. Efforts are currently underway in TxDOT to improve specifications for grout materials and DBR construction.