转炉返回渣试验小结

为进一步降本增效 ,包钢炼钢厂进行将转炉冶炼终渣加入转炉冶炼的试验。结果表明 ,本次试验取得了良好的效果 ,该工艺降低了各项消耗     

铜熔炼渣和吹炼渣混合浮选的生产实践

东营方圆有色金属有限公司采用浮选工艺对铜熔炼渣和吹炼渣进行混合选矿,以回收炉渣中的铜等有价金属。实际生产中采用三段破碎+两段球磨的浮选工艺,通过合理控制破碎粒度、磨矿粒度以及加药量等工艺参数,有效地提高了铜等金属的回收率。     

Use of urtite to thin converter slag

Central Scientific-Research Institute of Ferrous Metallurgy (TsNIIChermet), Ministry of Metallurgy of the USSR, West Siberian Metallurgical Combine. Translated from Metallurg, No. 5, p. 26, May, 1990.     

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The acidic oxides of analytical reagents such as SiO2, B2O3, P2O5 were used as modifier to fix f- CaO in the converter slag in this paper, respectively. The experimental results show that, the mass fraction of f- CaO in coverter slag decreases from 4. 27% to less than 0. 5% when the mass ratio of acidic oxide to f- CaO is fixed at 1:3. It means that acidic oxides such as SiO2, B2O3, P2O5 can reduce the content of f- CaO significantly, leading to the stability of modified converter slag improved. According to the analysis results of mineral phases and microstructural aspects of the modified slag, it is indicated that the modifier can not only fix f- CaO in the converter slag, but also capture the CaO of C2F, resulting in the content of C2S in the prepared modified converter slag increased. Low f- CaO, low C2F and high C2S slag was generated by adding modifier into converter slag, which was benefit for the modified converter slag used in the field of cement.     

Applying slag coatings to the converter lining

New technology and lance designs ensuring the application of a slag coating and gunite coating on the converter lining are described.     

转炉出钢合成渣洗工艺的应用

详细论述了转炉出钢过程采用合成渣洗工艺对炉外精炼工艺的影响.合成渣洗不但具有较高的脱硫率,而且可以有效缩短精炼时间,同时能够较大幅度降低吨钢成本,从而为薄板坯连铸连轧生产线实现多炉连浇创造有利条件.     

Solubility of MgO in slag during converter injection

The solubility of MgO in slags forming during injection in large converters is calculated on the basis of the model of associated ionic solutions and the polymer model of slags. A fundamental approach to suppressing the solubility of the periclase-carbon lining by means of magnesium-bearing fluxes is formulated. The quantity of magnesium oxide required to saturate the slag is determined, and the slag conditions that are optimal in terms of the mass of magnesium additive introduced are selected. To improve the technological expediency, the use of iron-bearing magnesia fluxes is recommended.     

石灰石在转炉炉渣中分解行为的机理

针对转炉使用石灰石代替石灰炼钢造渣速度加快的现象,研究将FeOx、SiO2和MnOx按照一定的配比与CaCO3混合来模拟石灰石在转炉炉渣中的环境,通过热重-差热（TG-DTA）同步热分析试验探寻其分解规律。研究结果表明,炉渣组分能够明显降低石灰石的分解温度,提升石灰石的分解速度。将混合试样在管式炉煅烧后经X射线衍射分析后发现,CaCO3的分解产物能够与炉渣组分结合生成氧化物或者固溶体,从而降低CaO的活度。     

转炉留渣双渣工艺两阶段脱磷对比

 为了获得两阶段脱磷的关键工艺参数,通过统计100 t转炉留渣双渣工艺生产数据,比较了脱磷及脱碳阶段的脱磷有利条件,研究结果表明,两阶段脱磷条件对脱磷效果的影响规律存在显著差异,脱磷阶段炉渣碱度为1.8~2.2、Fe2O3质量分数为23%~28%、钢液温度为1 350~1 400 ℃时,可获得最优的脱磷效果;脱碳阶段炉渣碱度为3.2~5.2、Fe2O3质量分数为18%~30%、钢液温度为1 600~1 700 ℃时,提高炉渣碱度及Fe2O3质量分数或降低钢液温度可获得更优的脱磷效果;脱磷、脱碳阶段都没有达到热力学平衡,但脱磷阶段与热力学平衡差距更大,脱碳阶段更接近热力学上的平衡。     

减少渣量的转炉工艺研究与实践

通过对转炉前期倒渣时机和吹炼工艺参数的研究,开发了一种减少渣量的转炉炼钢工艺.该工艺的转炉吹炼过程分2个阶段,分别是脱磷期和脱碳期,脱磷期结束后倒除部分富磷渣,然后进行小渣量脱碳,吹炼终点保留脱碳渣用以下一炉脱磷.实践结果表明:与常规冶炼工艺相比,减少渣量操作工艺的转炉石灰消耗由26 kg/t降至17 kg/t以下,轻烧白云石消耗由13kg/t减少到9 kg/t以下,降低了转炉生产成本;吹炼终点钢水w(P)控制在0.0080％～0.018 2％,平均为0.012 6％.     

转炉钢渣处理技术的开发和应用

经一年来的生产实践表明,本钢研发的转轮式钢渣水淬处理方法安全可靠,钢渣处理效率高达8t／min,钢渣分离度好,工艺布置紧凑,主体设备结构简单,占地面积小,钢渣粒化液压倾翻渣罐速度可调,粒化周期可控范围大,时间在5～15min内,水淬后的钢渣粒度均匀,小于5mm的比例达95％以上,有利于钢渣的进一步应用。