Fuel cell energy generation and recovery cycle analysis for residential application

Today’s concern regarding limited fossil fuel resources and their contribution to environmental pollution have changed the general trend to utilization of high efficiency power generation facilities like fuel cells. According to annual reducing capital cost of these utilities, their entrance to commercial level is completely expected. Hot exhaust gases of Solid Oxide Fuel Cells (SOFC) are potentially applicable in heat recovery systems. In the present research, a SOFC with the capacity of 215 kW has been combined with a recovery cycle for the sake of simultaneous of electric power, cooling load and domestic hot water demand of a hotel with 4600 m² area. This case study has been evaluated by energy and exergy analysis regarding exergy loss and second law efficiency in each component. The effect of fuel and air flow rate and also current density as controlling parameters of fuel cell performance have been studied and visual software for energy-exergy analysis and parametric study has been developed. At the end, an economic study of simultaneous energy generation and recovery cycle in comparison with common residential power and energy systems has been done. General results show that based on fuel lower heating value, the maximum efficiency of 83 percent for simultaneous energy generation and heat recovery cycle can be achieved. This efficiency is related to typical climate condition of July in the afternoon, while all the electrical energy, cooling load and 40 percent of hot water demand could be provided by this cycle. About 49 percent of input exergy can be efficiently recovered for energy requirements of building. Generator in absorption chiller and SOFC are the most destructive components of exergy in this system.     

Optimization of a 30 kW SOFC combined heat and power system with different cycles and hydrocarbon fuels

Solid oxide fuel cells (SOFCs) could generate power cleanly and efficiently by using a wide range of fuels. Through the recovery and utilization of the energy in the SOFC tail gas, SOFC combined heat and power (CHP) systems achieve efficient cascade utilization of fuels. In this article, an efficient 30 kW SOFC CHP system with multiple cycles is designed based on a commercial kw-level SOFC device. The energy and substances could be recycled at multiple levels in this system, which makes the system do not need external water supply anymore during working. Meanwhile, the performance, fuel applicability, flexibility and reliability of the system are investigated. Finally, an optimized operating condition is confirmed, in which the electrical efficiency is 54.0%, and the thermoelectric efficiency could reach 88.8% by using methanol as fuel.     

Exergetic analysis of solid oxide fuel cell and biomass gasification integration with heat pipes

This paper presents an exergetic analysis of a combined heat and power (CHP) system, integrating a near-atmospheric solid oxide fuel cell (SOFC) with an allothermal biomass fluidised bed steam gasification process. The gasification heat requirement is supplied to the fluidised bed from the SOFC stack through high-temperature sodium heat pipes. The CHP system was modelled in AspenPlus™ software including sub-models for the gasification, SOFC, gas cleaning and heat pipes. For an average current density of 3000 A m⁻² the proposed system would consume 90 kg h⁻¹ biomass producing 170 kW_e net power with a system exergetic efficiency of 36%, out of which 34% are electrical.     

An analysis of SOFC/GT CHP system based on exergetic performance criteria

In this study, we first consider developing a thermodynamic model of solid oxide fuel cell/gas turbine combined heat and power (SOFC/GT CHP) system under steady-state operation using zero-dimensional approach. Additionally, energetic performance results of the developed model are compared with the literature concerning SOFC/GT hybrid systems for its reliability. Moreover, exergy analysis is carried out based on the developed model to obtain a more efficient system by the determination of irreversibilities. For exergetic performance evaluation, exergy efficiency, exergy output and exergy loss rate of the system are considered as classical criteria. Alternatively, exergetic performance coefficient (EPC) as a new criterion is investigated with regard to main design parameters such as fuel utilization, current density, recuperator effectiveness, compressor pressure ratio and pinch point temperature, aiming at achieving higher exergy output with lower exergy loss in the system. The simulation results of the SOFC/GT CHP system investigated, working at maximum EPC conditions, show that a design based on EPC criterion has considerable advantage in terms of entropy-generation rate.     

Development of an integrated gasifier-solid oxide fuel cell test system: A detailed system study

A detailed system study on an integrated gasifier-SOFC test system which is being constructed for combined heat and power (CHP) application is presented. The performance of the system is evaluated using thermodynamic calculations. The system includes a fixed bed gasifier and a 5 kW SOFC CHP system. Two kinds of gas cleaning systems, a combined high and low temperature gas cleaning system and a high temperature gas cleaning system, are considered to connect the gasifier and the SOFC system. A complete model of the gasifier-SOFC system with these two gas cleaning systems is built and evaluated in terms of energy and exergy efficiencies. A sensitivity study is carried out to check system responses to different working parameters. The results of this work show that the electrical efficiencies of the gasifier-SOFC CHP systems with different gas cleaning systems are almost the same whereas the gasifier-SOFC CHP systems with the high temperature gas cleaning system offers higher heat efficiency for both energy and exergy.     

Performance analysis and optimization of a trigeneration process consisting of a proton-conducting solid oxide fuel cell and a LiBr absorption chiller

In this work, the trigeneration system, consisting of a proton-conducting solid oxide fuel cell (SOFC–H⁺) and a single-stage LiBr absorption chiller, was proposed. The SOFC–H⁺ and single-stage LiBr absorption chiller models were developed through Aspen Plus V10. From the sensitivity analysis, the results show that increases in temperature and fuel utilization can improve the performance of the SOFC–H⁺. Conversely, the air to fuel (A/F) molar ratio and pressure negatively affect the electrical efficiency and overall system efficiency. In the case of the absorption chiller, the coefficient of performance was increased and made stable according to a constant value when the generator temperature was increased from 90 to 100 °C. When the optimization was performed, it was found that the SOFC–H⁺ should be operated at 700 °C and 10 bar with fuel utilization of 0.8 and A/F molar ratio of 2 to achieve a maximum overall efficiency of 93.34%. For the energy and exergy analysis, a combined heat and power SOFC–H⁺ was found to have the highest energy and exergy efficiencies, followed by the trigeneration process. This indicates that the integration of the SOFC–H⁺ and LiBr absorption chiller is possible to efficiently produce electricity, heating and cooling.     

Exergy analysis and optimization of a biomass gasification, solid oxide fuel cell and micro gas turbine hybrid system

A hybrid plant producing combined heat and power (CHP) from biomass by use of a two-stage gasification concept, solid oxide fuel cells (SOFC) and a micro gas turbine was considered for optimization. The hybrid plant represents a sustainable and efficient alternative to conventional decentralized CHP plants. A clean product gas was produced by the demonstrated two-stage gasifier, thus only simple gas conditioning was necessary prior to the SOFC stack. The plant was investigated by thermodynamic modeling combining zero-dimensional component models into complete system-level models. Energy and exergy analyses were applied. Focus in this optimization study was heat management, and the optimization efforts resulted in a substantial gain of approximately 6% in the electrical efficiency of the plant. The optimized hybrid plant produced approximately 290 kW_e at an electrical efficiency of 58.2% based on lower heating value (LHV).     

4E analysis of efficient waste heat recovery from SOFC using APC: An effort to reach maximum efficiency and minimum emission through an application of grey wolf optimization

This article presents an innovative combined heat and power system comprising a solid oxide fuel cell (SOFC), a heat recovery unit, and a lithium bromide absorption power cycle (APC). The energy, exergy, economic, and environmental perspectives of the proposed system are compared against the same configuration using an organic Rankine cycle (ORC), recovering the waste heat of the SOFC. A multi-criteria optimization based on the Grey Wolf approach is applied to each system to specify the best operation conditions having the exergy efficiency and total cost rate as the objectives. Furthermore, a parametric investigation is conducted to assess the effects of changing the decision variables on the systems proficiencies. The results indicate that although the ORC-based cycle is economically very slightly superior, the integration of the SOFC with the APC offers a much higher exergy efficiency due to the better temperature matching between the working fluid and heat source. Optimization can increase the exergy efficiencies of the SOFC-ORC and the SOFC-APC systems by about 13.8% and 14.7% while reducing the total cost rate by 11.2 $/h and 11.0 $/h, respectively, compared to the base system. Environmental analysis results reveal that APC use leads to a lower emission of 2.8 kg/MWh.     

Exergy and exergo-economic investigation of a novel hydrogen production and storage system via an integrated energy system

The main purpose of the current research work is to suggest a novel integrated multi-generation energy system and scrutinize 4E evaluation. This system consists of a solid oxide fuel cell, a PEM electrolyzer for hydrogen production, and an ejector-based absorption chiller for the coefficient of performance improvement. All parts of this system are verified with existing reports and papers. Effect of fuel cell current density, SOFC fuel cell temperature, absorption chiller evaporator temperature, and condenser temperature, and outlet turbine pressure has been investigated and reported. The effect of mentioned parameters on the exergy and cost rate has been considered. Data illustrate that the maximum exergy destruction rate belongs to the SOFC contributing 60% of the total exergy destruction rate of the system. Under the given condition of the system, the net produced power is about 200 kW with an exergy efficiency of 30.2% and thermal efficiency of 60.4%. At the considered condition the total cost rate of the system is estimated about 22.29 $/hr. The results of the present work provide a scientific base for designing poly-generation systems with high efficiency and reasonable cost rate.     

Evaluation of system configurations for solid oxide fuel cell-based micro-combined heat and power generators in residential applications

The evaluation of solid oxide fuel cell (SOFC) combined heat and power (CHP) system configurations for application in residential dwellings is explored through modeling and simulation of cell-stacks including the balance-of-plant equipment. Five different SOFC system designs are evaluated in terms of their energetic performance and suitability for meeting residential thermal-to-electric ratios. Effective system concepts and key performance parameters are identified. The SOFC stack performance is based on anode-supported planar geometry. A cell model is scaled-up to predict voltage–current performance characteristics when served with either hydrogen or methane fuel gas sources. System comparisons for both fuel types are made in terms of first and second law efficiencies. The results indicate that maximum efficiency is achieved when cathode and anode gas recirculation is used along with internal reforming of methane. System electric efficiencies of 40% HHV (45% LHV) and combined heat and power efficiencies of 79% (88% LHV) are described. The amount of heat loss from small-scale SOFC systems is included in the analyses and can have an adverse impact on CHP efficiency. Performance comparisons of hydrogen-fueled versus methane-fueled SOFC systems are also given. The comparisons indicate that hydrogen-based SOFC systems do not offer efficiency performance advantages over methane-fueled SOFC systems. Sensitivity of this result to fuel cell operating parameter selection demonstrates that the magnitude of the efficiency advantage of methane-fueled SOFC systems over hydrogen-fueled ones can be as high as 6%.     

Exergy analysis of an integrated solid oxide fuel cell and organic Rankine cycle for cooling, heating and power production

The study examines a novel system that combined a solid oxide fuel cell (SOFC) and an organic Rankine cycle (ORC) for cooling, heating and power production (trigeneration) through exergy analysis. The system consists of an SOFC, an ORC, a heat exchanger and a single-effect absorption chiller. The system is modeled to produce a net electricity of around 500 kW. The study reveals that there is 3-25% gain on exergy efficiency when trigeneration is used compared with the power cycle only. Also, the study shows that as the current density of the SOFC increases, the exergy efficiencies of power cycle, cooling cogeneration, heating cogeneration and trigeneration decreases. In addition, it was shown that the effect of changing the turbine inlet pressure and ORC pump inlet temperature are insignificant on the exergy efficiencies of the power cycle, cooling cogeneration, heating cogeneration and trigeneration. Also, the study reveals that the significant sources of exergy destruction are the ORC evaporator, air heat exchanger at the SOFC inlet and heating process heat exchanger.     

Energy,exergy and exergo-environmental impact assessment of a solid oxide fuel cell coupled with absorption chiller & cascaded closed loop ORC for multi-generation

A novel solid oxide fuel cell (SOFC) multigeneration system fueled by biogas derived from agricultural waste (maize silage) is designed and analyzed from the view point of energy and exergy analysis. The system is proposed in order to limit the greenhouse gas emissions as it uses a renewable energy source as a fuel. Electricity, domestic hot water, hydrogen and cooling load are produced simultaneously by the system. The system includes a solid oxide fuel cell; which is the primary mover, a biogas digester subsystem, a cascaded closed loop organic Rankine cycle, a single effect LiBr-water absorption refrigeration cycle, and a proton exchange membrane electrolyzer subsystem. The proposed cascaded closed-loop ORC cycle is considered as one of the advanced heat recovery technologies that significantly improve thermal efficiency of integrated systems. The thermal performance of the proposed system is observed to be higher in comparison to the simple ORC and the recuperated ORC cycles. The integration of a splitter to govern the flue gas separation ratio is also introduced in this study to cater for particular needs/demands. The separation ratio can be used to vary the cooling load or the additional power supplied by the ORC to the system. It is deduced that net electrical power, cooling load, heating capacity of the domestic hot water and total energy and exergy efficiency are 789.7 kW, 317.3 kW, 65.75 kW, 69.86% and 47.4% respectively under integral design conditions. Using a parametric approach, the effects of main parameters on the output of the device are analyzed. Current density is an important parameter for system performance. Increasing the current density leads to increased power produced by the system, decreased exergy efficiency in the system and increased energy efficiency. After-burner, air and fuel heat exchangers are observed to have the highest exergy destruction rates. Lower current density values are desirable for better exergy-based sustainability from the exergetic environmental impact assessment. Higher current density values have negative effect on the environment.     

Performance improvement of a heat recovery system combined with fuel cell and thermoelectric generator: 4E analysis

In the present work, the performance improvement of a waste heat recovery system is investigated by applying a fuel cell and thermoelectric generator. With the use of energy, exergy, exergo-economic, and environmental analyses (4E analysis), the performance of the improved system is evaluated. A mathematical simulation in the Engineering Equation Solver (EES) is developed for basic and modified systems. Comparative analysis is carried out to demonstrate the benefit of the suggested system. The logical and correct combination of appropriate subsystems can lead to the maximum exploitation of an energy source, which is the innovation of the present work. The comparison of suggested system (PR/FC-TEG) with the CHP system indicates that the net output power of the PR/FC-TEG system is 3881 kW compared with 958.4 kW for the CHP system. However adding fuel cell to the PR/FC-TEG system increase output power by about 2162 kW, and it imposes 4823 kW exergy destruction rate to the system. The exergy destruction rate of the PEM FC, regenerator, and vapor generator are about 88.96% of the total exergy destruction rate, which infers the importance of these components in the PR/FC-TEG system improvement. Parametric analysis on the PR/FC-TEG performance with changing four influencing parameters is performed. Results indicate that increasing the turbine 1 inlet temperature by about 1.1% increases the cost of generated electricity from 72.92 to 73.88 $/GJ and decreases the sustainability index from 1.68 to 1.65. The multi-objective optimization of the developed system can be a promising option for future study.     

Effects of fuel processing methods on industrial scale biogas-fuelled solid oxide fuel cell system for operating in wastewater treatment plants

The performance of three solid oxide fuel cell (SOFC) systems, fuelled by biogas produced through anaerobic digestion (AD) process, for heat and electricity generation in wastewater treatment plants (WWTPs) is studied. Each system has a different fuel processing method to prevent carbon deposition over the anode catalyst under biogas fuelling. Anode gas recirculation (AGR), steam reforming (SR), and partial oxidation (POX) are the methods employed in systems I-III, respectively. A planar SOFC stack used in these systems is based on the anode-supported cells with Ni-YSZ anode, YSZ electrolyte and YSZ-LSM cathode, operated at 800 °C. A computer code has been developed for the simulation of the planar SOFC in cell, stack and system levels and applied for the performance prediction of the SOFC systems. The key operational parameters affecting the performance of the SOFC systems are identified. The effect of these parameters on the electrical and CHP efficiencies, the generated electricity and heat, the total exergy destruction, and the number of cells in SOFC stack of the systems are studied. The results show that among the SOFC systems investigated in this study, the AGR and SR fuel processor-based systems with electrical efficiency of 45.1% and 43%, respectively, are suitable to be applied in WWTPs. If the entire biogas produced in a WWTP is used in the AGR or SR fuel processor-based SOFC system, the electricity and heat required to operate the WWTP can be completely self-supplied and the extra electricity generated can be sold to the electrical grid.     

Thermodynamic analysis and assessment of an integrated hydrogen fuel cell system for ships

In this thermodynamic investigation, an integrated energy system based on hydrogen fuel is developed and studied energetically and exergetically. The liquefied hydrogen fueled solid oxide fuel cell (SOFC) based system is then integrated with a steam producing cycle to supply electricity and potable water to ships. The first heat recovery system, after the fuel cells provide thrust for the ship, is by means of a turbine while the second heat recovery system drives the ship's refrigeration cycle. This study includes energy and exergy performance evaluations of SOFC, refrigeration cycle and ship thrust engine systems. Furthermore, the effectiveness of SOFCs and a hydrogen fueled engine in reducing greenhouse gas emissions are assessed parametrically through a case study. The main propulsion, power generation from the solid oxide fuel cells, absorption chiller, and steam bottoming cycle systems together have the overall energy and exergy efficiencies of 41.53% and 37.13%, respectively.     

Simulation and exergy analysis of a hybrid Solid Oxide Fuel Cell (SOFC)–Gas Turbine System

The simulation and exergy analysis of a hybrid Solid Oxide Fuel Cell–Gas Turbine (SOFC–GT) power system are discussed in this paper. In the SOFC reactor model, it is assumed that only hydrogen participates in the electrochemical reaction and that the high temperature of the stack pushes the internal steam reforming reaction to completion; the unreacted gases are assumed to be fully oxidized in the combustor downstream of the SOFC stack. Compressors and GTs are modeled on the basis of their isentropic efficiency. As regards the heat exchangers and the heat recovery steam generator, all characterized by a tube-in-tube counterflow arrangement, the simulation is carried out using the thermal efficiency-NTU approach. Energy and exergy balances are performed not only for the whole plant but also for each component in order to evaluate the distribution of irreversibility and thermodynamic inefficiencies. Simulations are performed for different values of operating pressure, fuel utilization factor, fuel-to-air and steam-to-fuel ratios and current density. Results showed that, for a 1.5 MW system, an electrical efficiency close to 60% can be achieved using appropriate values of the most important design variables; in particular, the operating pressure and cell current density. When heat loss recovery is also taken into account, a global efficiency of about 70% is achieved.     

Energy and exergy analyses of an integrated SOFC and coal gasification system

This paper examines an integrated gasification and solid oxide fuel cell (SOFC) system with a gas turbine and steam cycle that uses heat recovery of the gas turbine exhaust. Energy and exergy analyses are performed with two different types of coal. For the two different cases, the energy efficiency of the overall system is 38.1% and 36.7%, while the exergy efficiency is 27% and 23.2%, respectively. The effects of changing the reference temperature on the exergy destruction and exergy efficiency of different components are also reported. A parametric study on the effects of changing the pressure ratio on the component performance is presented.     

A parametric study on thermodynamic performance of a SOFC oriented hybrid energy system

In this paper, a parametric study of the performance of a SOFC system for several types of supplied fuels is carried out. A SOFC system which is assisted by some energy resources, namely biomass, solar energy and natural gas, i.e. methane, is designed in order to realize this study.This system consists of four main components which are Solid Oxide Fuel Cell (SOFC), Proton Exchange Membrane Electrolyser (PEME), Photovoltaic system (PV), and Anaerobic Digester for biogas production (AD). The system is designed by considering three fundamental operation modes which are day-time (M1), night-time (M2), and winter-time (M3), in accordance with the duration of solar irradiation period. In order to evaluate the performance of the system, comprehensive energy and exergy analyses are performed, as major system parameters are changed for the operation modes considered. In this study, maximum total energy and exergy efficiency values of 0.60 and 0.49, respectively, are achieved when the overall energy and exergy performance of the system is evaluated, at 5500 A/m² current density for M3 operation mode among the three operation modes considered. Finally, the maximum net electrical energy and exergy efficiencies are achieved for 633 °C SOFC fuel inlet temperature and 8000 A/m² current density, in this study.     

Thermodynamic modeling of an integrated biomass gasification and solid oxide fuel cell system

An integrated process of biomass gasification and solid oxide fuel cells (SOFC) is investigated using energy and exergy analyses. The performance of the system is assessed by calculating several parameters such as electrical efficiency, combined heat and power efficiency, power to heat ratio, exergy destruction ratio, and exergy efficiency. A performance comparison of power systems for different gasification agents is given by thermodynamic analysis. Exergy analysis is applied to investigate exergy destruction in components in the power systems. When using oxygen-enriched air as gasification agent, the gasifier reactor causes the greatest exergy destruction. About 29% of the chemical energy of the biomass is converted into net electric power, while about 17% of it is used to for producing hot water for district heating purposes. The total exergy efficiency of combined heat and power is 29%. For the case in which steam as the gasification agent, the highest exergy destruction lies in the air preheater due to the great temperature difference between the hot and cold side. The net electrical efficiency is about 40%. The exergy combined heat and power efficiency is above 36%, which is higher than that when air or oxygen-enriched air as gasification agent.     

Global warming,environmental and sustainability aspects of a geothermal energy based biodigester integrated SOFC system

In this study, global warming, environmental and sustainability aspects of a geothermal energy based biodigester integrated SOFC system are parametrically analyzed. In this regard, a system is designed, consisting of three main subsystems such as Solid Oxide Fuel Cell, Anaerobic Digester, and a Heat Recovery Steam Generator. In order to investigate the global warming, environmental and sustainability aspects of the system, the energy and exergy analyses are performed, and the following indicators are taken into consideration, which are i) unit CO₂ emission, ii) environmental effect factor, iii) waste exergy ratio, iv) exergy destruction ratio, v) exergy recovery ratio, vi) exergetic sustainability index. Accordingly, the maximum exergetic sustainability index and exergy efficiency of the integrated system are calculated to be 0.486 and 0.367, respectively, in case the SOFC inlet temperature is equal to 633.3 °C while electric current density is 5500 A/m². On the other hand, the minimum exergy destruction ratio and the minimum environmental effect factor are obtained to be 0.74 and 2.33 while SOFC inlet temperature is 633.3 °C and SOFC current density is 8000 A/m². The minimum unit CO₂ emission of the whole system is determined to be 368.4 kg/MWh at 5500 A/m² of SOFC current density and 727 °C of SOFC inlet temperature while determined as 258.3 kg/MWh at 8000 A/m² of SOFC current density and 680 °C of SOFC inlet temperature. Thus, it can be said that such a system may be applied for reducing the CO₂ based global warming effects and improving the environmental sustainability.