Effect of ozone pretreatment on the physical and mechanical properties of particleboard panels made from bagasse

The main objective of this study was to investigate the applied properties of particleboard panels made from bagasse, which were either treated or not treated with gaseous ozone (O₃). Variable parameters were ozone exposure time (1–3 min) at 9 ppm and storage period (1–5 months). Other parameters such as resin content (12 wt%), hardener content (1 wt%), type of hardener (NH₄Cl), press closing time (5 mm/s), board density (0.70 g/cm³), and press pressure (30 kg/m²) were held constant. The experimental panels were tested for their mechanical properties including modulus of elasticity (MOE), modulus of rupture (MOR); and internal bonding strength (IBS) and physical properties in terms of water absorption (WA) and thickness swelling (TS) according to the procedures defined by EN standards. Overall results showed that all panels made from treated bagasse exceeded the EN standards for MOE, MOR, and IBS. However, WA and TS values decreased after ozone pretreatment compared to the un-treated (control) panels. Application of Duncan’s Multiple Range Test for the mean values of the results showed that the effects of both variables, except their interactions, on the mechanical and physical properties were highly significant (p ⩽ 0.01%). All the mechanical properties of the panels decreased when the treatment duration increased from 1 to 5 months.     

Influence of orientation and volume fraction of Aramid fabric on abrasive wear performance of polyethersulfone composites

In case of fabric reinforced composites of specialty polymers influence of orientation of fabric and its volume fraction on tribo-behaviour is sparingly studied. In our earlier work, we have reported on the influence of amount of Aramid fabric (AF) in polyethersulfone (PES) on abrasive wear performance. However, orientation effect of fabric with respect to abrading plane was not investigated. In this work three orientations of composites of PES containing Aramid (Kevlar 29) fabric with three concentrations 64, 72 and 83 wt.% were selected to study the influence on abrasive wear performance. Composites developed by compression molding technique were characterized for their mechanical and physical properties. The abrasive wear performance of the composites was evaluated by abrading 10 mm × 10 mm × 10 mm sample against silicon carbide (SiC) paper under various loads and two grades of abrasive papers. The fabric reinforcement enhanced the abrasive wear resistance of PES significantly (approximately 1.35–9.46 times depending on the operating conditions). It was observed that 83% fabric composite showed the highest resistance to abrasive wear and impact along with the best tensile strength and elongation properties. Its flexural strength and ILSS values, however, were the lowest. Sixty-four percent fabric composite, on the other hand, showed an exactly reverse trend among the three composites. Among the three orientations, fibres in normal and parallel (N–P) and normal and anti-parallel (N–AP) direction with respect to sliding plane proved to impart maximum wear resistance. N–P was best for light loads while N–AP was best for high loading conditions. Orientation parallel and anti-parallel (P–AP) was least beneficial in this respect. Moreover, the extent of improvement very much depended on the operating parameters such as grit size and load. Benefits endowed due to reinforcement were higher at less coarse grade paper. With increase in load, however, wear rate of composites with N–P orientation increased and for other two orientations it decreased. Thus, for severe operating conditions, N–AP orientation proved to be most beneficial. SEM studies proved supporting for understanding the influence of orientation on wear performance.     

Measurement of mechanical and physical properties of particleboard by hybridization of kenaf with rubberwood particles

Kenaf is one of the potential raw materials available in Malaysia to use for particleboard manufacturing as an alternative solution to balance shortage of rubberwood (RW) supply. In this study, particleboard manufactured from kenaf stem (KS) and RW particle blends at different RW loading (0%, 50%, 70%, 100%) and resin levels (6%, 8%, 10%). Urea formaldehyde resin is used as a binder. The effects of RW:KS ratio and resin content on mechanical and dimensional stability properties of hybrid particleboard were determined. The results indicated that particleboards bonded with 10% resin level and 50:50 (RW:KS) had the highest strength (19.08 MPa) while particleboards made of 70:30 (RW:KS) display better stiffness (2.23 GPa). Statistical analysis using ANOVA and LSD were conducted on the obtained results. The results show that RW:KS ratio has greater influence over thickness swelling (TS) and water absorption (WA) of particleboard than the level of resin content. The relationship between internal bonding (IB) and TS of particleboards were also examined and obtained strong inverse relationship between IB and TS. Hybrid particleboards made from 70% RW and 30% KS with 10% resin content display over all good properties and comparable with 100% RW (control) samples. It concluded that kenaf stem can replace rubberwood particles up to 50% but the resin level must be kept at 10% or more because lower resin level (⩽8%) significantly decrease strength of the particleboard.     

Carbon fabric reinforced polyetherimide composites: Optimization of fabric content for best combination of strength and adhesive wear performance

Polyacrylonitrile (PAN) based high strength carbon fabric (plain weave) reinforced polyetherimide (PEI) composites were fabricated using impregnation technique by selecting five different contents of carbon fabric, viz. 85, 75, 65, 55 and 40 vol.%. These bidirectional (BD) composites were evaluated for their mechanical strength as well as tribological behavior in adhesive wear mode. Dry adhesive wear studies were conducted on a custom designed wear tester in which high PV conditions can be simulated. Tests were conducted at various operating parameters such as load, temperature and orientation of fabric with respect to the sliding plane. Two important results were observed; firstly the moderate CF contents (75, 65 and 55 vol.%) proved to be the most effective in manifold increase in mechanical strength of PEI and secondly, the composites with fabric in the direction normal to sliding plane led to very high coefficient of friction (μ). When fabric was parallel to the sliding plane, significant improvement in the tribo-properties of PEI in terms of very high tribo-utility (up to 600 N), appreciably low μ and enhanced wear resistance (W_R) (in the range of 10⁻¹⁶ m³/N m) was achieved. The extent of improvement, however, strongly depended on the operating parameters and fabric content. A fairly good correlation was obtained between W_R and combination of mechanical properties such as ultimate tensile strength (S), and interlaminar shear strength (ILSS). Wear mechanism studies by SEM supported the observed wear performance of composites.     

Effect of clay content on the morphological,thermo-mechanical and chemical resistance properties of propionic anhydride treated jute fiber/polyethylene/nanoclay nanocomposites

Nanoclay is considered potential nanofiller for the manufacturing of natural fiber nanocomposites. The hydrophilic nature of natural fibers affects negatively its adhesion to hydrophobic polymer matrix. In the present study, propionic anhydride (PA) treated jute were used for the manufacturing of jute/polyethylene/nanoclay nanocomposites. Different amount (wt%) of montmorillonite (MMT) were used as nanofiller in order to optimize the nanoclay in the composite system. Finally, the nanocomposites were prepared using hot press machine at 5, 10, 15, and 20 wt% fiber loadings. Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), tensile tests, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and chemical resistance test were used to evaluate the morphological, thermo-mechanical and chemical resistance properties of the composites.     

Effect of graphite and granite dust particulates as micro-fillers on tribological performance of Al 6061-T6 hybrid composites

Aluminium and its alloys have an ever growing demand in many industries such as aerospace, automotive due to their high strength to weight ratio and corrosion resistance. Our current work focuses on synthesis and tribological studies of precipitation hardened Al 6061–Gr_p–granite dust hybrid composites. Liquid stir casting technique is used for synthesis, precipitation hardening treatment imparted for maximising the hardness before subjecting to two-body sliding wear tests. The variation of wear for different levels of load, speed and composition along with SEM micrographs of the worn surfaces has been investigated. Hybrid combinations of granite dust (2 wt% and 4 wt%) with graphite (2 wt%) show higher tensile strength, hardness and significantly improved wear resistance as compared to the base alloy.     

Mechanical properties of bio-absorbable PLA/PGA fiber-reinforced composites

This study investigated important mechanical properties, the flexural strength and flexural modulus, of polyglycolic acid (PGA) fiber-reinforced polylactic acid (PLA) composites fabricated by melt-mixing. The flexural strength and flexural modulus were estimated using three-point bending tests conducted at 37°C. Both the flexural strength and flexural modulus were increased by PGA fiber reinforcement. Viscoelastic properties were also investigated using dynamic mechanical analysis (DMA) under tensile loading. Results show that PGA fiber, which acts as the nucleate agent of PLA, restrains the molecular chains of PLA. That restraint reduces deformation at the same stress condition, thereby improving the PLA flexural properties.     

Effect of prestress level on the strength of CFRP composite laminate

The effect of fiber prestressing has been investigated on the tensile strength, modulus strength, flexural properties and residual stresses of Carbon fiber reinforced polymer (CFRP) composites. Unidirectional carbon fiber in an epoxy resin has been examined under different prestressing levels (0, 5, 10, 15, 20, 30, 45, 60, 80 MPa) at ambient temperature and 50 % fiber volume fraction. A new method was implemented to produce the prestressed laminates for several standard tests. The results showed that prestressing on 3-ply unidirectional carbon fibers improved the fiber tensile strength to 99 % and the tensile modulus to 31 %. Similarly on 8-ply unidirectional carbon fibers has improved the fiber flexural strength to 63 % and flexural modulus to 81 %. A new technique was used to measure the residual stresses and tensile modulus of the composite laminate by recording the final extension and the remaining load directly after the curing process and releasing the applied load.

     

A systematic study of maghemite/PMMA nano-fibrous composite via an electrospinning process: Synthesis and characterization

In this study, maghemite/PMMA nano-fibrous composites have been successfully fabricated by using the electrospinning process. PMMA nano-fibres have been selected to be used as the matrix; the PMMA was dissolved in three diverse solvents (Acetone, THF and DMF) in order to obtain fine PMMA nano-fibres. As a result, the PMMA–DMF proved to be the most appropriate polymer solution among the three solvents, with its impressive defect-free surface morphology results. The production of maghemite using Massart’s procedure resulted in nano-particles with an average diameter of 4.98 ± 0.13 nm (using transmission electron microscopy (TEM)). Maghemite nano-particle were then mixed with a prepared polymer solution in order to fabricate maghemite/PMMA nano-fibrous composite. Furthermore, the investigation of the morphology and structure of the composite was carried out using field emission scanning electron microscopy (FESEM), Energy-dispersion X-ray spectroscopy (EDX), Alternating Gradient Magnetometer (AGM), Fourier transform infrared spectrometer (FTIR), X-ray diffraction (XRD) and tensile strength measurement devices. The results indicated that there was a great amount of maghemite, both in and on the composite’s surface, which can be utilized in the purpose of magnetic applications.     

Effect on crystalline structure of AISI M2 steel using tungsten–thorium electrode through MRR,EWR, and surface finish

To investigate on the crystalline structure of AISI M2 steel by using tungsten–thorium electrode in electrical discharge machining (EDM) process was studied. Furthermore, the investigation were carried out for finding the value of material removal rate (MRR), electrode wear rate (EWR) and surface roughness (SR) of tool steel material depending upon three variable input process parameters. On the basis of weight loss, the value of MRR and EWR were calculated at optimized process parameter. Subsequently, surface topography of the processed material were examined through different characterization techniques like scanning electron microscopy (SEM), Optical surface profiler (OSP) and Atomic force microscopy (AFM), respectively. In XRD study, broadening of the peak was observed which confirmed the change in material properties due to the homogeneous dispersion of the particles inside the matrix. Lowest surface roughness and MRR of 0.001208 mg/min was obtained. Minimum surface roughness was obtained 1.12 μm and 2.18427 nm by OSP and AFM study, respectively. Also, minimum EWR was found as 0.013986 mg/min.     

In-situ measurements of mechanical and volume change of LiCoO2 lithium-ion batteries during repeated charge–discharge cycling by using digital image correlation

In-situ morphological evolution of displacement in pouch-type commercial lithium-ion batteries during multiple fifty-five electrochemical charging-discharging cycles was measured via digital image correlation technique. The maximum principal strain on the battery surface reached 0.35% during 55 cycles. The whole volume change analysis of LIBs shows that the maximum volume change rate arrives at 4.27% at the fully 52nd charging end, and the maximum residual volume change rate is about 2.89% at the 54th discharging end. The surface morphologies of cathodes and anodes before and after electrochemical cycling were observed by scanning electron microscopy. The elastic modulus of the copper foil in LIBs decrease from as-received 16.7 GPa to 10.6 GPa after 55 cycles by using tensile tests.     

Long-term water absorption behavior of thermoplastic composites produced with thermally treated wood

Wood plastic composites (WPCs) were produced from thermally treated beech (Fagus orientalis L.) wood and polypropylene (PP) polymer with coupling agent, by using injection molding. The wood chips were thermally treated for 30 or 120 min at three different temperatures (120 °C, 150 °C, or 180 °C) under saturated steam in a digester and then grounded (40-mesh size) by wood mill. Long-term water absorption kinetics of the composites were investigated with water immersion test. It was found that the water absorption decreased with increasing severity of the thermal-treatment and water immersion time as compared to the control composites. Furthermore, the composites produced with wood treated at 180 °C for 120 min exhibited the least water absorption. Microstructures of the composites were examined by SEM analysis to understand the mechanisms for the wood–plastic interaction which affected the water absorption. Further studies were conducted to model the water diffusion of the composites. Diffusion coefficient parameter in the models was obtained by fitting the model predictions with the experimental data. Water absorption of the studied composites was proved to follow the kinetics of a Fickian diffusion process.     

Tribological behavior of natural fiber reinforced PLA composites

The application spectrum of natural fiber reinforced polymer composites is growing rapidly in various engineering fields. The present study explores the possibilities of reinforcing thermoplastic bio-polymer with locally available inexpensive plant fibers for developing a new tribo-material. Three different types of natural fibers (nettle, grewia optiva and sisal) were incorporated into PLA polymer to develop laminated composites using a hot compression technique. TGA analysis was carried out to investigate the thermal stability of developed composites. Wear and frictional characteristics of developed composites were investigated under dry contact condition at different operating parameters, such as applied load (10–30 N), sliding speed (1–3 m/s) and sliding distance (1000–3000 m). The experimental results indicate that incorporation of natural fiber mats into PLA matrix significantly improves the wear behavior of neat polymer. There was 10–44% reduction in friction coefficient and more than 70% reduction in specific wear rate of developed composites as compared to neat PLA. The worn surface morphology was studied using scanning electron microscope (SEM) to analyze the wear mechanism in different types of developed composites.     

Mechanical and tribological properties of NiCr–Al2O3 composites at elevated temperatures

The effect of Al₂O₃ content on the mechanical and tribological properties of Ni–Cr alloy was investigated from room temperature to 1000 °C. The results indicated that NiCr–40 wt% Al₂O₃ composite exhibited good wear resistance and its compressive strength remained 540 MPa even at 1000 °C. The values obtained for flexural strength and fracture toughness at room temperature were 771 MPa, 15.2 MPa m^1/2, respectively. Between 800 °C and 1000 °C, the adhesive and plastic oxide layer on the worn surface of the composite was claimed to be responsible for low friction coefficient and wear rate.     

Measurement of CFRP elastic modulus based on FBG reflectance spectrum analysis

Based on fiber Bragg grating (FBG) reflectance spectrum analysis, one novel method to measure the elastic modulus of carbon fiber reinforced plastics (CFRP) is proposed. Basic theory of the novel method is that CFRP uniform cantilever beam produces linear gradient strain which leads to FBG reflectance spectrum broadening under external loadings. Calculation model of the basic theory is put forward and validated by finite element method (FEM) simulation. In order to obtain actual data about the relationship between elastic modulus and FBG reflectance spectrum, experiment of CFRP uniform cantilever beam under external loadings is implemented. The experiment spectrum corresponding to external weight 20 g is chosen as the specimen to explain data processing procedure by self-adaptive method. 3 dB bandwidth and center wavelength of FBG are selected as the reference indexes in the procedure. Elastic modulus of CFRP which is used in the experiment is extracted and its value is 6.617 GPa. To validate the correctness of the elastic modulus, contrastive analyses between transmission matrix theory calculation and experiment spectrums with external weights 5 g and 10 g are also carried out. Absolute errors of 3 dB bandwidth and center wavelength in the comparison are all less than 5 pm which prove the feasibility and correctness of this novel elastic modulus measurement method.     

Optimization of surface treatment to enhance fiber–matrix interface and performance of composites

Oxidation treatment with concentrated HNO₃ was employed to the carbon fabric (CF) for various time intervals (30–180 min) to observe the effect of treatment on two simultaneous processes involved viz. improvement in its adhesion with the matrix and reduction of fiber strength which in turn is responsible for change in the performance properties of composites. Seven composites with untreated and acid treated CF were developed based on the polyetherimide (PEI) matrix and evaluated for adhesive wear properties under various loads (200–600 N) against mild steel disc. 90 min treated CF composite indicated the best tribological properties and showed 30% reduction in specific wear rate (K₀) and 23% in coefficient of friction (μ) respectively at 600 N load. Treatment beyond this time proved detrimental for improvement in properties. Field emission scanning electron microscopy (FE-SEM) showed increase in roughness with treatment time, while atomic force microscopy (AFM) studies indicated substantial increase in roughness value. Scanning electron microscopy (SEM) of worn surfaces supported the wear mechanisms and improvement in adhesion between fiber and matrix.     

Comparison of tribological behavior of nylon composites filled with zinc oxide particles and whiskers

Mechanical properties and tribological behavior of nylon composites filled with zinc oxides were investigated in this paper. Different effects of ZnO particles and ZnO whiskers filling on the friction and wear behavior of nylon 1010 (PA1010) composites under dry friction condition were observed. The hardness, tensile strength and scratch coefficients of two kinds of nylon composites filled with the ZnO particles and whiskers were measured. Experimental results show that ZnO particles and ZnO whiskers improve the mechanical and tribological properties of nylon composites without affecting the crystallinity of nylon matrix. Hardness, tensile strength and scratch coefficient of composites are increased by the addition of ZnO particles and ZnO whiskers. Filler shape has little effect on the friction coefficients of nylon-based composites. These composites filled with particles and whiskers have nearly the same friction coefficients which locate between 0.4 and 0.45. The wear rates of composites are strongly dependent on filler shape and filler content. Particle-filled composites exhibit the lower wear rates than whisker-filled composites when the content of filler is lower than 10 wt.%. After that, the case is reversed. Ploughing and adhesion are the main wear mechanisms of composites with the addition of both ZnO particles and ZnO whiskers.     

Tribological behavior of graphite-containing nickel-based composite as function of temperature,load and counterface

Nickel-based graphite-containing composites were prepared by powder metallurgy method. Their mechanical properties at room temperature and friction and wear properties from room temperature to 600 °C were investigated by a pin-on-disk tribometer with alumina, silicon nitride and nickel-based alloy as counterfaces. The effects of graphite addition amount, temperature, load, sliding speed and counterface materials on the tribological properties were discussed. The micro-structure and worn surface morphologies were analyzed by scanning electron microscope (SEM) attached with energy dispersive spectroscopy (EDS). The results show that the composites are mainly consisted of nickel-based solid solution, free graphite and carbide formed during hot pressing. The friction and wear properties of composites are all improved by adding 6–12 wt.% graphite while the anti-bending and tensile strength as well as hardness decrease after adding graphite. The friction coefficients from room temperature to 600 °C decrease with the increase of load, sliding speed while the wear rates increase with the increasing temperature, sliding speed. The lower friction coefficients and wear rates are obtained when the composite rubs against nickel-based alloy containing molybdenum disulfide. Friction coefficients of graphite-containing composites from room temperature to 600 °C are about 0.4 while wear rates are in the magnitude of 10^?5 mm³/(N m). At high temperature, the graphite is not effective in lubrication due to the oxidation and the shield of ‘glaze’ layer formed by compacting back-transferred wear particles. EDS analysis of worn surface shows that the oxides of nickel and molybdenum play the main role of lubrication instead of graphite at the temperature above 400 °C.     

Performance analysis of a DRL-less AFE for battery-powered wearable EEG

The driven-right-leg (DRL) circuit has been commonly used in the wall-powered EEG systems to reduce common-mode interference in the bio-potential amplifier. However, DRL circuit imposes limitations on the number of channels preventing modular development, and its effectiveness is diminished for a newer generation of battery-powered EEG systems. We present a performance investigation of DRL-less EEG circuit by designing a single-channel EEG with a novel Analog Front End (AFE) that contains a differential amplifier followed by a high-Q active notch filter. The prototyped wearable EEG system has been validated to record neural signals with and without the DRL circuit. The time domain and frequency domain signals show that the designed AFE is not impacted significantly (maximum 4 dB difference) by the DRL elimination and maintains similar signal quality. The customized EEG with and without DRL offers CMRR of 72.98 dB and 71.74 dB, respectively, at 60 Hz (power-line interference range in the USA), whereas CMRR of 72.64 dB and 71.01 dB, respectively, at 20 Hz (representative EEG signal range). DRL elimination allows us to envision a sensor-level modular EEG system for neural monitoring in non-clinical environments.     

Mechanical and tribological properties of carbon fabric composites filled with several nano-particulates

The carbon fabric composites filled with the particulates of nano-SiO₂, nano-TiO₂, and nano-CaCO₃, respectively, were prepared by dip-coating of the carbon fabric in a phenolic resin containing the particulates to be incorporated and the successive curing. The friction and wear behaviors of the resulting carbon fabric composites sliding against AISI-1045 steel in a pin-on-disc configuration were evaluated on a Xuanwu-III high temperature friction and wear tester. The tensile strength and adhesion strength of the filled carbon fabric composites were determined on a DY35 universal materials test machine. The morphologies of the worn surfaces of the unfilled and filled carbon fabric composites and the transfer films on the counterpart steel pins were analyzed by means of scanning electron microscopy, and the elemental plane distributions on the transfer films were analyzed with an energy dispersive X-ray analyzer (EDAX). It was found that the nano-particles as the fillers contributed to significantly improve the mechanical properties and wear-resistance of the carbon fabric. Nano-CaCO₃ as the filler was the most effective in increasing the wear-resistance, while nano-SiO₂ was the most effective in increasing the friction-reducing ability and mechanical properties. This was because the nano-particulates as the fillers contributed to enhance the bonding strength between the carbon fabric and the adhesive resin. Moreover, the friction and wear properties of the carbon fabric composites were closely dependent on the characteristics of the transfer films formed on the counterpart steel pin surfaces and on the environmental temperature as well. Namely, the differences in the wear-resistance of various filled carbon fabric composites were related to the differences of their transfer films on the counterpart steel pin surface. The wear rates of the composites at elevated temperature above 180 °C were much larger than that below 180 °C, which was attributed to the degradation and decomposition of the adhesive resin at excessively elevated temperature.