Calibration of a 3D-ball plate

The presented 3D-ball plate is used for testing machine tools with a workspace of 500 mm × 500 mm × 320 mm. The artefact consists of a 2D-ball plate which is either located by a kinematic correct coupling on a base plate or on a spacer. The spacers are placed between the base plate and the ball plate and are also kinematic coupled to the other elements of the artefact. The kinematic couplings provide a high repeatability of the measurement setup. Because of the specific application the known calibration procedures for 2D-ball plates are not applicable.A calibration method for the pseudo-3D-artefact on a coordinate measuring machine (CMM) is presented, with the aim to minimise the influence of geometric CMM errors. Therefore a computer simulation is used to analyse the effects of these disturbing errors on the calibration of the ball plate and the spacers. Using a reversal method, the plate is measured at four different horizontal positions after rotating the ball plate around its vertical axis. A couple of the CMM errors, e.g., a squareness error C0Y between the X- and Y-axis of the CMM, can be eliminated by that method—others have to be determined with additional measurements, e.g., the positioning errors EXX or EYY of the X- and Y-axis, respectively. The paper also contains a measurement uncertainty estimation for the calibration by use of experiments, tolerances and Monte Carlo-simulations. The achieved uncertainty for ball positions in the working volume is less than 2.1 μm (coverage factor k = 2).     

Designing and producing large-volume liquid gamma-ray standard sources for low radioactive pollution measurements of seawater samples by comparison between experimental and simulation results

In order to in-situ measurement of large volume water samples, using of a portable HPGe detector was considered. Because of necessity of efficiency calibration of the detector for the geometry (100 L), the large volume standard sources were prepared. Before making large volume standard sources (100 L), the Monte Carlo method has been applied in order to optimizing the calibration procedures and in agreement with experiment results, has been caused reducing the amount of produced radioactive wastes. First, the efficiency of the portable coaxial P-type HPGe detector for 1 L liquid standard sources in Marinelli beaker geometry was simulated. Then, the experimental efficiency calibration was carried out using the detector for those 1 L liquid standard sources in Marinelli beaker geometry. The detector dead layer was determined by comparison of the simulation and experimental efficiency curve results. Then, a relation between simulation and experimental measurements, that is, between pulse-height per emitted particle, F8 tally, and estimated amount of spiked radioactive solution into the 1 L distilled water in Marinelli beaker was found. Then, the efficiency calibration of the large volume liquid standard sources was simulated. The estimated amount of spiking radioactive solution into the large volume distilled water (100 L) has been taken into account dividing experimental efficiencies (in Marinelli beaker) by the simulated efficiencies (in 100 L). Finally, by spiking the large volume distilled water with the radioactive solution, efficiency calibration of the potable HPGe detector for 100 L geometry was done.     

A new digital background calibration for redundant radix-4 pipelined ADCs by modeling of adaptive filter for linear and nonlinear errors

In this paper a new digital background correction and calibration technique for redundant multi-bit pipeline stages is presented. In this method output voltage of each stage in converter is defined as sum of the ideal product and error signal, which error voltage include of linear non-ideal section or first order error and nonlinearity undesired signal or third order error. Linear error is formed by capacitor mismatch, op-amp offset, comparator offset and finite op-amp gain effects. Nonlinear error is deformed the output voltage depend on the nonlinear results of open loop residue amplifier. Correction begins with separately calculation and cancelation of the nonlinear and linear errors respectively. For calibration of each stage at first step, the nonlinear effects in digital output of backend ADC is eliminated and then by digital modeling of first order analog error the influence of this unfavorable signal is diminished from digital equivalent of input voltage. Therefore for cancelation of non-ideal impairment in each stage a digital filter consist of linear and nonlinear channel in digital domain is designed. The first order and third order coefficients of designed digital function are unknown and should by a pertinent method be estimated simultaneously. Adaptive filter are best choose for this method. Simulation results show that INL/DNL parameters of 14-bit radix-4 pipelined converter are improved from 17LSB/3LSB to 0.45LSB/0.41LSB after calibration. The SNDR/SFDR parameters are increased from 30 dB/36 dB to 83 dB/90 dB.     

A multilevel calibration technique for an industrial robot with parallelogram mechanism

This paper presents a multilevel calibration technique for improving the absolute accuracy of an industrial robot with a parallelogram mechanism (ABB IRB2400). The parallelogram structural error is firstly modeled based on the partial differential of the position function of a general four-bar linkage and the linearization of the position constraints of the parallelogram mechanism, the model coefficients are fitted from experimental data. Secondly, an absolute kinematic calibration model is established and resolved as a linear function of all the kinematic parameters, as well as the base frame parameters and tool parameters. Finally, contrary to most other similar works, the robot joint space (rather than Cartesian space) is divided into a sequence of fan-shaped cells in order to compensate the non-geometric errors, the positioning errors on the grid points are measured and stored for the error compensation on the target points. After the multilevel calibration, the maximum/mean point positioning errors on 284 tested configurations (evenly distributed in the robot common workspace) are reduced from 1.583/0.420 mm to 0.172/0.066 mm respectively, which is almost the same level as the robot bidirectional repeatability.     

An orifice meter for bidirectional air flow measurements: Influence of gas thermo-hygrometric content on static response and bidirectionality

This paper presents the design and calibration of an ISO non-compliant orifice plate flowmeter whose intended use is for respiratory function measurements in the bidirectional air flow range ±9 L/min.The novelty of the proposed sensor consists of a plate beveled in both upstream and downstream sides: a symmetrical geometry is adopted in order to perform bidirectional measurements of flow rate. A mathematical model is introduced to quantify the influence of temperature on the sensor output. Four different positions of the pressure static taps are evaluated in order to maximize bidirectionality. An index is also introduced in order to quantitatively estimate the anti-symmetry of the sensor's response curve.Trials are carried out to evaluate the influence on sensor output of air temperatures (22 °C, 30 °C and 37 °C) at different values of relative humidity (5%, 55% and 85%). Experimental data show a quite good agreement with the theoretical model (R²>0.98 in each condition).The influence of air temperature on the sensor output is minimized by introducing a correction factor based on the theoretical model leading to measurement repeatability better than 2% in overall range of calibration. The mean sensitivity in the calibration range is about 2 kPa L⁻¹·min allowing to obtain a sensor discrimination threshold lower than 0.2 L/min in both directions. The time constant of the whole measurement system, equal to 2.40±0.03 ms, leads to a bandwidth up to 80 Hz making the sensor suitable for respiratory function measurements.     

Specific energy and surface roughness of minimum quantity lubrication grinding Ni-based alloy with mixed vegetable oil-based nanofluids

Vegetable oil is a low toxic, excellent biodegradable and renewable energy source used as an ideal lubricating base oil in machining. Castor oil exhibits good lubrication performance but poor mobility, which limits its application especially in precision grinding. The main objective of the work presented to obtain optimal mixed vegetable based-oil and optimal nanoparticles adding concentration in grinding Ni-based alloy with minimum quantity lubrication. An experimental investigation is carried out first to study the different vegetable oils with excellent mobility mixed with castor oil. The lubrication property of the oil was evaluated in terms of grinding force, force ratio, specific grinding energy, and surface roughness. Based on the test conditions, it is found that soybean/castor mixed oil obtained the optimal results (μ= 0.379, U = 83.27 J/mm³ and Ra = 0.325 μm) and lubricating effect compared with castor oil and other mixed base oils. To further explore the lubricating capability of soybean/castor mixed oil, MoS₂ nanoparticles which have excellent lubricating property were added into the soybean/castor mixed oil to prepare different concentrations nanofluids. From the present study, it can be concluded that 8% mass fraction of the oil mixture should be added to obtain the optimal machining results, with the lowest force ratio (0.329), specific energy (58.60 J/mm³), and average grinding temperature (182.6 °C). Meanwhile, better surface microtopography of ground parts and grinding debris morphologies were also observed for the machining conditions.     

Monitoring of the hydrolysis process of bear bile powder using near infrared spectroscopy and chemometrics

A near infrared (NIR) spectroscopy-based method was developed for monitoring the hydrolysis process of bear bile powder. During the hydrolysis process, samples were collected and measured using both NIR spectrometer and high performance liquid chromatography. The quantitative calibration models were established with the collected NIR spectra and the reference concentrations of tauroursodeoxycholic acid (TUDCA), taurochenodeoxycholic acid (TCDCA), ursodeoxycholic acid (UDCA), and chenodeoxycholic acid (CDCA) using partial least squares regression algorithm. After the models were established and validated, the samples of new batches can be determined rapidly, and the hydrolysis process of bear bile powder can be monitored quantitatively. Additionally, a moving block of standard deviation (MBSD) method was also developed for the endpoint determination of the hydrolysis process. The proposed methods have reduced the laborious workload of process sample analysis significantly, and the fast analytical results have contributed to the understanding and controlling of the bear bile powder hydrolysis process.     

Bilateral comparisons of measurement capabilities for the calibration of low nominal capacity torque measuring devices between NMIJ and PTB in the range from 0.1 N m to 10 N m using different procedures

Bilateral comparisons of the calibration of low nominal capacity torque measuring devices (TMDs) were conducted between NMIJ and PTB for the first time. A 10 N m deadweight torque standard machine (TSM) newly developed at NMIJ was compared with PTB’s two TSMs with nominal capacities of 1 N m and 1 kN m, in the range from 0.1 N m to 10 N m. The transfer measurement devices used had nominal capacities of 1 N m and 10 N m. The comparisons were made using two calibration procedures: one based on the CCM.T-K2 Key Comparison procedure and the other according to the daily calibration procedure adopted at each institute. As a result, the torque realized by the TSM at NMIJ was shown to be equivalent to that realized by the two TSMs at PTB. In addition, it was confirmed that the daily calibration procedures of both institutes yielded consistent results in the calibration of low nominal capacity TMDs.     

On-site calibration system for trace humidity sensors

A portable device for calibration of trace humidity sensors and an adopted calibration procedure have been developed. The calibration device is based on humidity generation by permeating water through polymeric membrane tubes. Water vapour transmission rates for various polymers were experimentally determined in order to select the most suitable polymeric material. The developed trace humidity generator consists of a gas-flow polymeric hose immersed in a water reservoir thermostated by a sensor-controlled heater. Mole fractions of water vapour between 1 μmol mol⁻¹ and 350 μmol mol⁻¹ (equivalent to frost-point temperatures from −76 °C to −31 °C) were generated by varying either the operating temperature or gas flow. The operating temperature can be varied from 20 °C to 60 °C and kept stable within 0.1 K. Uncertainty analysis indicated that the trace humidity generator produces gas flows of constant humidity amounts with a relative expanded uncertainty less than 3.4% (k = 2) of the generated value.     

Optical fiber distributed temperature sensor using short term Fourier transform based simplified signal processing of Raman signals

A simplified technique using short term Fourier transform to reduce the errors in distributed temperature measurement with a Raman scattering based optical fiber sensor system is presented. The two main sources of errors are differential attenuation to anti-Stokes and Stokes signal by fiber and local change in Stokes due to change in temperature. The proposed technique compensates these errors and extracts correct temperature profile in spite of practical difficulties encountered in applying the theoretical concept. Moreover proposed technique is less complex, self-reliant, can tolerate variation in laser power, requires less dead zone and suits automation using embedded solution. Results of measurement carried out, using the system developed at RRCAT, Indore, for two hot zones having spatial width of 1.9 m (kept at 56 °C) and 1.5 m (kept at 78 °C), located at 47 m and 85 m respectively, show that these parameters can be recovered with significantly small errors.     

Non-kinematic calibration of a six-axis serial robot using planar constraints

This paper describes a non-kinematic calibration method developed to improve the accuracy of a six-axis serial robot, in a specific target workspace, using planar constraints. Simulation confirms that the stiffness of the robot, as well as its kinematic parameters, can be identified. An experimental validation shows that the robot's accuracy inside the target workspace is significantly enhanced by reducing the maximum distance errors from 1.321 mm to 0.274 mm. The experimental data are collected using a precision touch probe, which is mounted on the flange of a FANUC LR Mate 200iC industrial robot, and a high precision 9-in. granite cube. The calibration method makes use of a linear optimization model based on the closed-loop calibration approach using multi-planar constraints. A practical validation approach designed to reliably evaluate the robot's accuracy after calibration is also proposed.     

Development of a gas micro-flow transfer standard

LNE has ability to calibrate gas micro-flow rates using the dilution method for nitrogen flow rates in the range from 2 µg/s to 200 µg/s or helium ones in the range 0.75–30 µg/s. In addition, a primary constant pressure flowmeter for leak rate measurements from 0.05 µg/s to 35 µg/s is also available. This equipment will be used to validate the dilution method below 30 µg/s. In order to compare these reference facilities, LNE is developing a micro-flow transfer standard (µFTS) in collaboration with ATEQ France, a manufacturer of control equipment for leak testing. The flowmeter consists mainly of an array of three stainless steel capillaries designed to cover the ranges from 0.035 µg/s to 0.35 µg/s, 0.35 µg/s to 3.5 µg/s and 3.5 µg/s to 35 µg/s for nitrogen (0.1–100 ml/h). A dynamic model of the µFTS determines the mass flow rate from the input pressure, the differential pressure of the capillary, the gas temperature, viscosity and density and the length and radius of the capillary. A comparison of both reference methods is carried out with the µFTS from 0.35 µg/s to 35 µg/s.     

Cavitation erosion of Fe–Mn–Si–Cr shape memory alloys

Cavitation erosion tests of three Fe–Mn–Si–Cr shape memory alloys were carried out at speed 34 and 45 m/s using a rotating disc rig, and their cavitation damage has been investigated by comparison with a referring 13Cr–5Ni–Mo stainless steel used for hydraulic turbine vanes. The research results proved that the cavitation erosion of the Fe–Mn–Si–Cr shape memory alloys is a failure of low cycle fatigue and fracture propagates along grain boundaries. After 48 h cavitation erosion the cumulative mass losses of the studied alloys at speed 45 m/s are more than theirs at speed 34 m/s; however, the effect of velocity on cavitation damage of the Fe–Mn–Si–Cr alloys is much lower than that of 13Cr–5Ni–Mo stainless steel. The cumulative mass loss of the 13Cr–5Ni–Mo stainless steel are 26.3 mg at speed 45 m/s and 3.2 mg at speed 34 m/s, and the mass losses of the Fe–Mn–Si–Cr alloys are within the range of 3.6–7.3 mg at speed 45 m/s and 2.0–4.1 mg at speed 34 m/s. The surface elasticity of the Fe–Mn–Si–Cr shape memory alloys is better than that of the 13Cr–5Ni–Mo stainless steel, and the effect of surface elasticity on cavitation damage increases with velocity. The excellent surface elasticity of the cavitation-induced hexagonal closed-packed (h.c.p.) martensite plays a key role in contribution of phase transformation to the cavitation erosion resistance of the Fe–Mn–Si–Cr shape memory alloys. The cavitation damage of the studied alloys at speed 45 m/s mainly depends on their surface elasticity, and the variation of 48 h cumulative mass loss (Δm) as a function of the elastic depth (h_e) can be expressed as Δm=2.695+[1371.94/(4(h_e−46.83)²+12.751)] with a correlation factor of 0.99345.     

Error analysis of a twin-cantilever sensor for measuring external diameter

The error characteristics of the twin-cantilever sensor for measuring external diameter of tensile test piece were discussed. By using of beam bending theory and strain electric measurement theory, the origins of the errors of the twin-cantilever measuring system were analyzed, and a synthetic error formula of the system was established, which contains four components, the contact offset error, the tilt error, the Abbe error and the implicated error. A experimental system was designed, and the calibration and measurement experiments were carried out. The synthetic error formula was used to analyze the errors of the experimental system, and the error control method, including a set of error correction formula, was discussed. The analytical result shows that the resolution of the experimental system is smaller than 0.0002 mm; through error correction, the absolute error limit of the experimental system can be determined as ±0.001 mm.     

Effect of various wood preservatives on limiting oxygen index levels of fir wood

Wood preservatives have been widely used to extend the service life of wood. The aim of this study is to evaluate the effects of various wood preservatives with different chemical loadings on fire performance of treated fir wood using by oxygen index test technique (ASTM D 2863-6). The limiting oxygen index (LOI) is the minimum percentage oxygen that is required to continue flaming combustion of a sample under laboratory conditions. For this purpose; wood preservatives commonly used in wood protection industry including amine–copper-quaternary, tanalith-E, wolmanit-CB, imersol aqua, vacsol aqua, timbercare aqua and protim-418 were studied as wood preservative chemicals. Mixture of boric acid + borax was also used as reference sample. The results indicated that LOI levels of all treated fir wood samples were higher than that of control samples except for timbercare aqua and protim-418 treated samples. The highest LOI level was obtained within 5% of wolmanit-CB and 2% of boric acid + borax treated wood samples. It appears that more than 3% concentration of wolmanit-CB treatment may have a potential fire retardant.     

Measurement of CFRP elastic modulus based on FBG reflectance spectrum analysis

Based on fiber Bragg grating (FBG) reflectance spectrum analysis, one novel method to measure the elastic modulus of carbon fiber reinforced plastics (CFRP) is proposed. Basic theory of the novel method is that CFRP uniform cantilever beam produces linear gradient strain which leads to FBG reflectance spectrum broadening under external loadings. Calculation model of the basic theory is put forward and validated by finite element method (FEM) simulation. In order to obtain actual data about the relationship between elastic modulus and FBG reflectance spectrum, experiment of CFRP uniform cantilever beam under external loadings is implemented. The experiment spectrum corresponding to external weight 20 g is chosen as the specimen to explain data processing procedure by self-adaptive method. 3 dB bandwidth and center wavelength of FBG are selected as the reference indexes in the procedure. Elastic modulus of CFRP which is used in the experiment is extracted and its value is 6.617 GPa. To validate the correctness of the elastic modulus, contrastive analyses between transmission matrix theory calculation and experiment spectrums with external weights 5 g and 10 g are also carried out. Absolute errors of 3 dB bandwidth and center wavelength in the comparison are all less than 5 pm which prove the feasibility and correctness of this novel elastic modulus measurement method.     

A force-matching method for quantitative hardness measurements by atomic force microscopy with diamond-tipped sapphire cantilevers

We present a new method to improve the accuracy of force application and hardness measurements in hard surfaces by using low-force (<50 μN) nanoindentation technique with a cube-corner diamond tip mounted on an atomic force microscopy (AFM) sapphire cantilever. A force calibration procedure based on the force-matching method, which explicitly includes the tip geometry and the tip-substrate deformation during calibration, is proposed. A computer algorithm to automate this calibration procedure is also made available. The proposed methodology is verified experimentally by conducting AFM nanoindentations on fused quartz, Si(1 0 0) and a 100-nm-thick film of gold deposited on Si(1 0 0). Comparison of experimental results with finite element simulations and literature data yields excellent agreement. In particular, hardness measurements using AFM nanoindentation in fused quartz show a systematic error less than 2% when applying the force-matching method, as opposed to 37% with the standard protocol. Furthermore, the residual impressions left in the different substrates are examined in detail using non-contact AFM imaging with the same diamond probe. The uncertainty of method to measure the projected area of contact at maximum force due to elastic recovery effects is also discussed.     

Modified nanoporous carbon as a novel sorbent before solvent-based de-emulsification dispersive liquid–liquid microextraction for ultra-trace detection of cadmium by flame atomic absorption spectrophotometry

Combination of different extraction methods is an interesting work in the field of sample pretreatment. In the current study, for the first time, solid phase extraction combined with solvent-based de-emulsification dispersive liquid–liquid microextraction (SPE-SD-DLLME) was developed for preconcentration and trace detection of cadmium in water samples using flame atomic absorption spectrophotometry (FAAS). The adsorbed cadmium ions on prepared SPE (75 mL of aqueous solution) were eluted by optimized elution solvent and introduced to the second microextraction step. The effective variables of SPE including the pH of sample, flow rates, type, concentration and volume of the eluent and the effect of potentially interfering ions of the separation of cadmium were evaluated and optimized. Also, several factors that influence the SD-DLLME step such as pH, neocuproine concentration (the cadmium binding ligand), type of dispersed/de-emulsifier solvent, volume of disperser/de-emulsifier solvent and type and volume of extraction solvents were investigated. SPE-SD-DLLME provides a preconcentration factor of 165 for cadmium ions. Calibration plot was linear in the range of 0.1–50 μg L⁻¹ with correlation of determination (r²) of 0.988. The precision and limit of detection of proposed method were 5.1% (RSD%, n = 8) and 0.03 μg L⁻¹, respectively.     

Study of TiAlSiN coatings post-treated with N and C + N ion implantations. Part 2: The tribological analysis

Ion implantation has found to be an effective approach to modify surface properties of materials. The present research investigates the effect of (1) nitrogen (N), and (2) carbon subsequently with nitrogen (C + N) implantations on the mechanical and tribological properties of the titanium–aluminium–silicon–nitride (Ti–Al–Si–N) coatings. Superhard TiAlSiN coatings produced by magnetron sputtering, of approximately 2.5 μm thickness, were post-treated by implantations of N or C + N at an energy level of 50 keV. The dose range was between 5 × 10¹⁶ and 1 × 10¹⁸ ions cm^?2. After implantation, the tribological performance of the coatings was investigated by a ball-on-disk tribometer against WC–6 wt.%Co ball under dry condition in ambient air. The wear performance of the samples was examined by a variety of characterization techniques, such as secondary electron microscopy (SEM), 3D profilometry, atomic force microscopy (AFM), and micro-Raman. The results showed that the wear performance of the samples depended strongly on the implanted elements and doses. There was slight improvement on the samples implanted with N whereas significant improvement was found on the C + N implantations. Particularly, the friction coefficient of the sample with 5 × 10¹⁷ C⁺ cm^?2 and 5 × 10¹⁷ N⁺ cm^?2 could reach 0.1. In addition, the specific wear rate of the sample was extremely low (0.85 × 10^?7 mm³/Nm), which was nearly two orders of magnitude below that of the un-implanted coating. The speculation of the mechanical and tribological analyses of the samples indicates that the improvement of the N implanted and C + N implanted TiAlSiN samples could be due to a combined effect of improved hardness, plus enhanced adhesive and cohesive strength. In addition, the improved performance of the C + N implanted samples could be explained by the formation of lubricating implanted-layer, which existed mostly in sp² C–C and C–N forms. The formation of such implanted layer could lead to a change of wear mode from strong abrasive wear to mostly adhesive wear, and result in a drop of friction coefficient and wear rate.     

Reaffirmation of measurement uncertainty in pressure sensitivity determination of LS2P microphones by reciprocity method

The paper presents the accuracy and precision associated with realization of primary standard of sound using the reciprocity method. An experimental determination of the front cavity volume on Universal Measuring Machine has lead to reaffirmation of measurement uncertainty in pressure sensitivity determination to 0.04–0.15 dB in frequency range 31.5 Hz to 25 kHz. The reduced measurement uncertainty has also been validated from the results of the recent APMP Key comparison and also by comparison to the manufacturer’s value for LS2P microphones. The use of optical method for measuring the front cavity volume has refined the measurement methodology followed with adaptation of a self reliant, traceable and systematic measurement procedure in comparison to the earlier use of nominal values for sensitivity fitting exercise conducted on MP.EXE program. Consequently, the measurement uncertainty associated with the calibration of working standard microphones, multifunction acoustic calibrator and A-weighted sound pressure level measurements is also reduced.