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1.
Polysulfone‐block‐polydimethylsiloxane (PSF‐b‐PDMS) multiblock copolymer was synthesized via the Mannich polycondensation between phenolic hydroxyl‐terminated polysulfone and aminopropyl‐terminated polydimethylsiloxane in the presence of formaldehyde. The multiblock copolymer was characterized by means of nuclear magnetic resonance spectroscopy (NMR) and gel permeation chromatography (GPC) and used as a modifier to improve the thermomechanical properties of epoxy thermosets. Transmission electron microscopy (TEM) showed that the epoxy thermosets containing PSF‐b‐PDMS multiblock copolymer possesses the microphase‐separated morphological structures. Depending on the content of the PSF‐b‐PDMS multiblock copolymer, the spherical particles with the size of 50–200 nm in diameter were dispersed into the continuous epoxy matrices. The measurement of static contact angles showed that with the inclusion of PSF‐b‐PDMS multiblock copolymer, the epoxy thermosets displayed the improved surface hydrophobicity. It is noted that the epoxy resin was significantly toughened in terms of the measurement of critical stress field intensity factor (K1C). © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

2.
Two series of toughened, semiconductive polyaniline (PANI)/polyurethane (PU)‐epoxy (PANI/PU‐EPOXY) nano‐composites were prepared using a conductive polymer, PANI, and PU prepolymer‐modified‐diglycidyl ether of bisphenol A (DGEBA) epoxy. First, the PU prepolymer‐modified epoxy oligomer was synthesized by a stoichiometric reaction between the terminal isocyanate groups of the PU prepolymer and the pendent hydroxyl groups of the epoxide. PU prepolymers were made either of polyester (polybutylene adipate, PBA) or polyether (polypropylene glycol, PPG) segments. The composites were characterized by thermal, morphological, mechanical, and electrical studies. Impact strength was enhanced 100% in PU (PPG 2000)‐modified composites; whereas, only ca. 30–50% increases in impact strength were observed for the other modified composites. In addition, the thermal stability of this composite proved superior to that of neat epoxy resin, regardless of a PU content at 27.5 wt%. Scanning electron microscopy (SEM) morphology study showed that the spherical PU (PPG 2000) particles (ca. 0.2–0.5 μm) dispersed within the matrix accounts for these extraordinary properties. The conductivity of the composite increased to ca. 10?9–10?3 S cm?1 upon addition of PANI when tested in the frequency range 1 kHz–13 MHz. This study demonstrated a useful way to simultaneously improve the toughness and conductivity of the epoxy composite, thus rendering it suitable for electromagnetic interference and various charge dissipation applications. POLYM. ENG. SCI., 2008. © 2007 Society of Plastics Engineers  相似文献   

3.
Carbon black‐ (CB) filled immiscible thermoplastic/thermosetting polymer blends consisting of polypropylene (PP) and epoxy resin were reported in this paper. The PP/epoxy/CB blends with varied compositions and different processing sequences were prepared by melt‐mixing method. The CB distribution and the relationship between morphology and electrical properties of the PP/epoxy/CB blends were investigated. Scanning electron microscopy (SEM), optical microscopy, and extraction experimental results showed that in PP/epoxy blends CB particles preferentially localized in the epoxy phase, indicating that CB has a good affinity with epoxy resin. The incorporation of CB changed the spherical particles of the dispersed epoxy phase into elongated structure. With increasing epoxy content, the elongation deformation of epoxy phase became more obvious and eventually the blends developed into cocontinuous structure. When CB was initially blended with PP and followed by the addition of epoxy resin, the partial migration of CB from PP to the epoxy phase was observed. When the PP/epoxy ratio was 40/60, the percolation threshold was reduced to about 4 phr CB, which is half of the percolation threshold of the PP/CB composite. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 461–471, 2006  相似文献   

4.
The morphology of a bismaleimide (BMI) toughened with a thermoplastic hyperbranched aliphatic polyester (HBP) was studied by scanning electron microscopy (SEM). The effect of thermoplastic architecture, molecular weight, and end group on the size and arrangement of the dispersed phase was investigated and compared with the thermoset fracture toughness. SEM micrographs showed that higher molecular weight HBP formed roughly spherical dispersed domains of up to ∼ 60 μm, which contained BMI inclusions. Lower molecular weight HBP formed spherical dispersed thermoplastic domains, with diameters up to ∼ 10 μm with no BMI inclusions. A low molecular weight linear polyester with a repeat unit structure, which was similar to that of the HBP, was prepared and used as a control. Within error, BMI toughened with the linear control yielded the same fracture toughness as the best values obtained with HBP‐modified BMI, but the morphology differed. The linear polyester phase separated into particles with a larger average diameter and also possessed some phase‐inverted regions. End group effects were studied by modifying the hydroxy‐terminated HBP to unreactive nitrophenyl, phenyl, and acetyl end groups. The nitrophenyl‐terminated HBP did not phase separate from the thermoset, whereas the nonpolar phenyl‐ and acetyl‐terminated HBP phase separated to form small (≤1 μm and ∼ 2 μm, respectively) spherical domains. Some comparisons were made to other results with HBP thermoplastics in BMI and epoxy thermosets. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 1065–1076, 1999  相似文献   

5.
One of the crucial problems of classical magnetorheological (MR) fluids is their high rate of sedimentation. This disadvantage may be substantially eliminated using core‐shell particles. The aim of this study is to prepare spherical carbonyl iron (CI) particles coated with conducing polymer polypyrrole (PPy) with ribbon‐like morphology. Scanning electron microscopy proved the formation of the ribbon‐like layer onto CI particles while Fourier transform infrared spectroscopy confirmed the chemical structure of PPy. The magnetic properties observed via vibrating sample magnetometer showed decreased magnetization saturation of core‐shell‐structured particles due to the existence of non‐magnetic surface layer. MR measurements performed under oscillatory shear flow as a function of the applied magnetic flux density, temperature, and particle concentration showed that core‐shell particle‐based MR suspension exhibits sufficient MR performance for practical applications. Moreover, the suspension stability is promoted significantly when core‐shell particles are used as a dispersed phase. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

6.
Natural rubber grafted with poly(butyl acrylate) (NR‐g‐PBA) in an attempt to toughen polylactide (PLA) was prepared by grafting butyl acrylate onto natural rubber (NR) through emulsion polymerization. The purified NR‐g‐PBA was confirmed by Fourier transform infrared spectroscopy and nuclear magnetic resonance spectroscopy. NR‐g‐PBA/PLA blend and NR/PLA blend were prepared with a Haake internal melt mixer. The morphology and mechanical properties of the blends were investigated as a function of rubber content. Observations by scanning electron microscopy showed that the spherical‐particle‐dispersed phase appearing in the NR/PLA blend was not found in the NR‐g‐PBA/PLA blend, which showed that NR grafted with PBA is compatible with PLA, and accounted for the efficient toughening effect on PLA. The elongation at break and the impact strength were significantly improved with an increase in NR‐g‐PBA content. The thermal stability of PLA decreased when blended with NR but was retained with NR‐g‐PBA. Copyright © 2011 Society of Chemical Industry  相似文献   

7.
The crystallization behavior of polypropylene (PP)/carbon black (CB) and PP/epoxy/CB composites was studied with differential scanning calorimetry (DSC). The effects of compatibilizer MAH‐g‐PP and dynamic cure on the crystallization behavior are investigated. The nonisothermal crystallization parameters analysis showed that CB particles in the PP/CB composites and the dispersed epoxy particles in the PP/epoxy composites could act as nucleating agents, accelerating the crystallization of the composites. Morphological studies indicated that the incorporation of CB into PP/epoxy resulted in its preferential localization in the epoxy resin phase, changing the spherical epoxy particles into elongated structure, and thus reduced the nucleation effect of epoxy particles. Addition of MAH‐g‐PP significantly decreased the average diameter of epoxy particles in the PP/epoxy and PP/epoxy/CB composites, promoting the crystallization of PP more effectively. The isothermal crystallization kinetics and thermodynamics of the PP/CB and PP/epoxy/CB composites were studied with the Avrami equation and Hoffman theory, respectively. The Avrami exponent and the crystallization rate of the PP/CB composites were higher than those of PP, and the free energy of chain folding for PP crystallization decreased with increasing CB content. Addition of MAH‐g‐PP into the PP/epoxy and PP/epoxy/CB composites increased the crystallization rate of the composites and decreased the chain folding energy significantly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 104–118, 2006  相似文献   

8.
In this work, five ternary blends based on 70% by weight (wt %) of polypropylene (PP) with 30% wt of polycarbonate (PC)/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene)(SEBS) dispersed phase consists of 15 wt % PC and 15 wt % reactive (maleic anhydride grafted) and nonreactive SEBS mixtures at various ratios were prepared in a co‐rotating twin screw extruder. scanning electron microscopy (SEM) micrographs showed that the blends containing only nonreactive SEBS exhibited a fine dispersion of core‐shell particles. With decreasing the SEBS/SEBS‐g‐Maleic Anhydride (MAH) weight ratio, the morphology changed from the core‐shell particles to a mixed of core‐shell, rod‐like and individual particles. This variation in phase morphology affected the thermal and mechanical properties of the blends. DSC results showed that the blends containing only nonreactive SEBS exhibited a minimum in degree of crystallinity due to the homogeneous nucleation of core‐shell particles. Mechanical testing showed that in the SEBS/SEBS‐g‐MAH weight ratio of 50/50, the modulus and impact strength increased compared with the PP matrix while the yield stress had minimum difference with that of PP matrix. These effects could be attributed to the formation of those especial microstructures revealed by the SEM studies. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

9.
In the present study, hydroxyl‐terminated polybutadiene (HTPB) liquid rubber was employed to modify epoxy resin using 2,4,6‐tri (dimethylaminomethyl) phenol as a catalyst, and methyl hexahydrophthalic anhydride as a curing agent. The reactions between HTPB and epoxy were monitored by Fourier transform infrared (FTIR); the mechanical and dielectric properties of HTPB modified epoxies were evaluated and the morphology was investigated through scanning electronic microscopy (SEM). The FTIR analysis evidenced the occurrence of a chemical reaction between the two components. The mechanical results indicated that the impact strength of HTPB‐modified epoxy was superior to that of the pure epoxy. As the HTPB content increased up to 10 phr the best mechanical performances in terms of tensile and flexural properties were achieved when compared to the unmodified epoxy. Higher concentration of HTPB resulted in larger particles and gave lower mechanical strength values. The incorporation of HTPB into epoxy decreased the dielectric constant and dissipation factor over a wide frequency range from 1 to 106 Hz, and improved the electrical resistivity. SEM micrographs showed that the modified epoxy exhibited a two‐phase morphology where the spherical rubber domains were dispersed in the epoxy matrix. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

10.
The fracture behavior of a bisphenol A diglycidylether (DGEBA) epoxy, Araldite F, modified using carboxyl‐terminated copolymer of butadiene and acrylonitrile (CTBN) rubber up to 30 wt%, is studied at various crosshead rates. Fracture toughness, KIC, measured using compact tension (CT) specimens, is significantly improved by adding rubber to the pure epoxy. Dynamic mechanical analysis (DMA) was applied to analyze dissolution behavior of the epoxy resin and rubber, and their effects on the fracture toughness and toughening mechanisms of the modified epoxies were investigated. Scanning electron microscopy (SEM) observation and DMA results show that epoxy resides in rubber‐rich domains and the structure of the rubber‐rich domains changes with variation of the rubber content. Existence of an optimum rubber content for toughening the epoxy resin is ascribed to coherent contributions from the epoxy‐residing dispersed rubber phase and the rubber‐dissolved epoxy continuous phase. No rubber cavitation in the fracture process is found, the absence of which is explained as a result of dissolution of the epoxy resin into the rubber phase domains, which has a negative effect on the improvement of fracture toughness of the materials. Plastic deformation banding at the front of precrack tip, formed as a result of stable crack propagation, is identified as the major toughening process.  相似文献   

11.
Tert‐butyl hydroquinone–based poly(cyanoarylene ether) (PENT) was synthesized by the nucleophilic aromatic substitution reaction of 2,6‐dichlorobenzonitrile with tert‐butyl hydroquinone using N‐methyl‐2‐pyrrolidone (NMP) as solvent in the presence of anhydrous potassium carbonate in a nitrogen atmosphere at 200°C. PENT‐toughened diglycidyl ether of bisphenol A epoxy resin (DGEBA) was developed using 4,4′‐diaminodiphenyl sulfone (DDS) as the curing agent. Scanning electron micrographs revealed that all blends had a two‐phase morphology. The morphology changed from dispersed PENT to a cocontinuous structure with an increase in PENT content in the blends from 5 to 15 phr. The viscoelastic properties of the blends were investigated using dynamic mechanical thermal analysis. The storage modulus of the blends was less than that of the unmodified resin, whereas the loss modulus of the blends was higher than that of the neat epoxy. The tensile strength of the blends improved slightly, whereas flexural strength remained the same as that of the unmodified resin. Fracture toughness was found to increase with an increase in PENT content in the blends. Toughening mechanisms like local plastic deformation of the matrix, crack path deflection, crack pinning, ductile tearing of thermoplastic, and particle bridging were evident from the scanning electron micrographs of failed specimens from the fracture toughness measurements. The thermal stability of the blends were comparable to that of the neat resin. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3536–3544, 2006  相似文献   

12.
Microstructural characteristics of isotactic‐polypropylene/glass bead (iPP/GB) and iPP/wollastonite (iPP/W) composites modified with thermoplastic elastomers, poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) copolymer (SEBS) and corresponding block copolymer grafted with maleic anhydride (SEBS‐g‐MA), were investigated. Scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and dynamic mechanical analyses (DMA) showed that the iPP/SEBS and iPP/SEBS‐g‐MA blends were partially compatible two‐phase systems. Well‐dispersed spherical GB and acicular W particles without evidence of interfacial adhesion were observed in the iPP/GB and iPP/W binary composites respectively. Contrary to the blends, melt flow rates of the iPP/GB and PP/W composites decreased more with SEBS‐g‐MA than with SEBS because of enhanced interfacial adhesion with SEBS‐g‐MA elastomer. The SEM analyses showed that the ternary composites containing SEBS exhibited separate dispersion of the rigid filler and elastomer particles (i.e., separate microstructure). However, SEBS‐g‐MA elastomer not only encapsulated the spherical GB and acicular W particles completely with strong interfacial adhesion (i.e., core‐shell microstructure) but also dispersed separately throughout iPP matrix. In accordance with the SEM observations, the DSC and DMA revealed quantitatively that the rigid filler and SEBS particles in iPP matrix acted individually, whereas the rigid filler particles in the ternary composites containing SEBS‐g‐MA acted like elastomer particles because of the thick elastomer interlayer around the filler particles. The Fourier transform infrared analyses revealed an esterification reaction inducing the strong interfacial adhesion between the SEBS‐g‐MA phase and the filler particles. POLYM. COMPOS., 31:1265–1284, 2010. © 2009 Society of Plastics Engineers  相似文献   

13.
Hydroxy‐terminated poly(arylene ether nitrile) oligomers with pendent tert‐butyl groups (PENTOH) were synthesized by the nucleophilic aromatic substitution reaction of 2,6‐dichlorobenzonitrile with tert‐butyl hydroquinone in N‐methyl‐2‐pyrrolidone medium with anhydrous potassium carbonate as a catalyst at 200°C in a nitrogen atmosphere. The PENTOH oligomers were blended with diglycidyl ether of bisphenol A epoxy resin and cured with 4,4′‐diaminodiphenyl sulfone. The curing reaction was monitored with infrared spectroscopy and differential scanning calorimetry. The morphology, fracture toughness, and thermomechanical properties of the blends were investigated. The scanning electron micrographs revealed a two‐phase morphology with a particulate structure of the PENTOH phase dispersed in the epoxy matrix, except for the epoxy resin modified with PENTOH with a number‐average molecular weight of approximately 4000. The storage modulus of the blends was higher than that of the neat epoxy resin. The crosslink density calculated from the storage modulus in the rubbery plateau region decreased with an increase in PENTOH in the blends. The fracture toughness increased more than twofold with the addition of PENTOH oligomers. The tensile strength of the blends increased marginally, whereas the flexural strength decreased marginally. The dispersed PENTOH initiated several toughening mechanisms, which improved the fracture toughness of the blends. The thermal stability of the epoxy resin was not affected by the addition of PENTOH to the epoxy resin. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007  相似文献   

14.
The rigid nano‐silica and soft nano‐rubber toughening effects on neat epoxy under impact loading in a range of ?50 to 80 °C were investigated. Nanosilica particles (20 nm) toughened neat epoxy at all temperatures with a maximum toughening efficiency at ?50 °C and lower efficiency at elevated temperatures. In contrast, except at ?50 °C, nano‐rubber particles (100 nm) showed the deterioration effect on the impact fracture toughness of epoxy resin. Scanning electron microscopy examinations revealed that the crack pinning and local epoxy deformation induced by rigid particles in term of nano‐silica/epoxy and nano‐rubber/epoxy interfacial debonding (at ?50 °C) led to positive toughening efficiency on neat epoxy. However, at 20 and 80 °C, the rubber cavitations/void plastic growth was significantly suppressed under the impact loading, which led to the negative toughening efficiency on epoxy. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45319.  相似文献   

15.
Crosslinked core/shell PBA/PMMA‐PGMA particles are prepared by emulsion polymerization and dispersed into a UV‐curable cycloaliphatic epoxy resin in the range of 5–15 wt%. The presence of the particles does not significantly affect the UV curing process: a slight decrease of final epoxy group conversion is attributed to an increase in the viscosity when CS‐GMA is added to the photocurable formulation and to an enhanced vitrification effect. The presence of the particles does not modify the Tg of the cured materials, while an enhancement of impact resistance is observed that does not depend on the particle content. FESEM micrographs for epoxy reinforced with core/shell particles indicate a plastic void growth of the epoxy polymer and shear yielding toughening mechanism.

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16.
Acrylic thermoplastic copolymers with different degrees of hydrophilicity were prepared and introduced into a commercial aqueous urea‐formaldehyde (UF) suspension at 5–10% w/v. The most hydrophilic acrylic thermoplastic was introduced into the UF suspension as an aqueous solution, whereas the most hydrophobic acrylic was introduced as a surfactant‐stabilized suspension. Acrylics with intermediate hydrophilicity were introduced into the UF suspension as a self‐dispersed aqueous suspension. The thermoplastic‐modified UF suspensions with 5% thermoplastic (58% solids) had a viscosity at 30°C of ~ 114 cP, compared with a viscosity of ~112 cP for the original UF suspension (60% UF solids). At 10% thermoplastic (63% solids), all the thermoplastic‐modified UF suspensions exceeded 200 cP. The viscosity of the UF suspension modified with self‐dispersed thermoplastic was reduced by ~ 50% by reducing the thermoplastic molecular weight. SEM micrographs of cured thermoplastic‐modified UF showed phase‐separated thermoplastic domains in a continuous UF phase for the UF modified with self‐dispersed and surfactant‐stabilized thermoplastic, but UF modified with the water‐soluble thermoplastic showed a single phase. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 890–897, 2003  相似文献   

17.
Poly(styrene‐co‐acylonitrile) was used to modify diglycedyl ether of bisphenol‐A type epoxy resin cured with diamino diphenyl sulfone and the modified epoxy resin was used as the matrix for fiber‐reinforced composites (FRPs) to get improved mechanical properties. E‐glass fiber was used as fiber reinforcement. The tensile, flexural, and impact properties of the blends and composites were investigated. The blends exhibited considerable improvement in mechanical properties. The scanning electron micrographs of the fractured surfaces of the blends and tensile fractured surfaces of the composites were also analyzed. The micrographs showed the influence of morphology on the properties of blends. Results showed that the mechanical properties of glass FRPs increased gradually upon fiber loading. Predictive models were applied using various equations to compare the mechanical data obtained theoretically and experimentally. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

18.
Dynamic vulcanization was successfully applied to epoxy resin reinforced polypropylene (PP)/ethylene‐octene copolymer (POE) blends, and the effects of different compatibilizers on the morphology and properties of dynamically cured PP/POE/epoxy blends were studied. The results show that dynamically cured PP/POE/epoxy blends compatibilized with maleic anhydride‐grafted polypropylene (MAH‐g‐PP) have a three‐phase structure consisting of POE and epoxy particles dispersed in the PP continuous phase, and these blends had improved tensile strength and flexural modulus. While using maleic anhydride‐grafted POE (MAH‐g‐POE) as a compatibilizer, the structure of the core‐shell complex phase and the PP continuous phase showed that epoxy particles could be embedded in MAH‐g‐POE in the blends, and gave rise to an increase in impact strength, while retaining a certain strength and modulus. DSC analysis showed that the epoxy particles in the blends compatibilized with MAH‐g‐PP were more efficient nucleating agents for PP than they were in the blends compatibilized with MAH‐g‐POE. WAXD analysis shows that compatibilization do not disturb the crystalline structure of PP in the blends. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

19.
Phase morphology and phase separation behavior of amine‐cured bisphenol‐A diglycidyl ether epoxy and phenoxy mixtures have been investigated by means of time‐resolved small angle light scattering, optical microscopy, and scanning electron microscopy. The starting reactant mixtures composed of epoxy, phenoxy, and curing agents such as diaminodiphenyl sulfone (DDS) and methylene dianiline (MDA) were found to be completely miscible. Upon curing with DDS at 180°C, phase separation took place in various epoxy/phenoxy blends (compositions ranging from 10–40% phenoxy), whereas the MDA curing showed no indication of phase separation. The mechanical and physical properties of single‐phase and two‐phase networks were examined, in that the DDS‐cured epoxy/phenoxy blends having a two‐phase morphology showed improved ductility and toughness without significantly losing other mechanical and thermal properties such as modulus, tensile strength, glass transition and heat deflection temperatures. The energy absorbed to failure during the drop weight impact event was also found to improve relative to those of the single‐phase MDA‐cured blend as well as of the neat epoxy. Such property enhancement of the DDS‐cured blends has been discussed in relation to the two‐phase morphology obtained via scanning electron microscopy micrographs of fractured surfaces. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1257–1268, 2000  相似文献   

20.
The system N‐vinyl‐2‐pyrrolidone (VP)/polydimethylsiloxane diglycidylether (PDMS‐DGE) is a typical example of an oil‐in‐oil emulsion formed by two non‐miscible liquids, where both phases are polymerizable in a ‘one‐pot’ procedure by two distinct reaction mechanisms. These oil‐in‐oil emulsions were characterized by their stability and by the particle size of the dispersed VP phase. Non‐aqueous dispersions (NADs) are obtained in a first step by free radical polymerization of the dispersed VP phase. The reaction kinetics, studied as a function of the initiator type and concentration, show that the polymerization rate is mainly influenced by the partition coefficient of the initiator between both phases. The NAD particle size could be tailored from a micrometer to a nanometer range by in situ formation of PVP‐PDMS graft copolymer. Hydrophilic–hydrophobic two‐phase materials can be obtained by polycondensation, in the presence of polyamines, of the epoxy‐functionalized PDMS continuous NAD phase. Copyright © 2007 Society of Chemical Industry  相似文献   

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