X-ray diffraction studies of ABA propylene–ethylene block copolymers

ABA triblock copolymers of propylene and ethylene, where the central block is a random copolymer of ethylene and propylene and the A blocks are either isotactic polypropylene or polyethylene, are described. Structural changes induced by stretching at room and elevated temperatures are reported. WAXS was used to monitor these changes. The results indicate theat block copolymers were synthesized and that different combinations of mechanical properties may be obtained by varying the type and length of the A blocks and adjusting the monomer ratio in the random B block.     

Crystalline structure of propylene–ethylene copolymer fractions

Crystalline structure were studied on both block and random propylene–ethylene copolymer fractions, which were obtained by temperature rising elution fractionation. The peak characteristic of α-polypropylene (PP) was observed for all fractions, except the fraction eluted at room temperature. A characteristic peak of polyethylene crystals [i.e., (200) planes] was observed in some fractions, indicating the existence of long ethylene sequence in these fractions. This is in accordance with the analysis from Fourier transform infrared spectroscopy and ¹³C-NMR. The γ-form crystal of PP was observed in these copolymer fractions at atmospheric pressure. It is suggested that the insertion of comonomer into the isotactic PP chain makes the crystallizable sequences sufficiently short and produces the γ-form crystal. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68:381–386, 1998     

Adhesion of propylene–ethylene copolymers to high‐density polyethylene

The adhesion of some propylene–ethylene (P/E) copolymers to polypropylene (PP) and high density polyethylene (HDPE) was studied in order to compare them with other olefin copolymers as compatibilizers for PP/HDPE blends. A one‐dimensional model of the compatibilized blends was fabricated by layer‐multiplying coextrusion. The microlayered tapes consisted of many alternating layers of PP and HDPE with a thin tie‐layer inserted at each interface. The thickness of the tie‐layer varied from 0.1 to 15 μm, which included thicknesses comparable to those of the interfacial layer in a compatibilized blend. In the T‐peel test, the P/E copolymers delaminated at the HDPE interface. An elastomeric P/E with higher ethylene content exhibited substantially higher delamination toughness than a more thermoplastic P/E with lower ethylene content. Inspection of the crack‐tip damage zone revealed that a change from deformation of the entire tie‐layer to formation of a localized yielded zone was responsible. By treating the damage zone as an Irwin plastic zone, it was demonstrated that a critical stress controlled the delamination toughness. The temperature dependence of the delamination toughness was also measured. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

The effect of propylene–ethylene copolymers with different comonomer content on melting and crystallization behavior of polypropylene

The effect of propylene–ethylene copolymers (PEc) with different ethylene‐unit contents on melting and crystallization behaviors of isotactic‐polypropylene (iPP) were investigated by differential scanning calorimetry (DSC) and polarized light microscopy (PLM). The results show that the addition of PEc decreases significantly crystallization temperature (T_c) of iPP, but slightly affects melting temperature (T_m). With increasing the ethylene‐unit content of the propylene–ethylene copolymers, the decrease in crystallization temperature of iPP is smaller. The PLM results show that the spherulite growth rate decreases with increasing crystallization temperature for iPP and iPP/PEc blends. The higher the ethylene‐unit content of the copolymers is, the lower the spherulite growth rate (G) of iPP/PEc blends is. The influence of the PEc on nucleation rate constant (K_g) and fold surface energy (σ_e) of iPP was examined by nucleation theory of Hoffman and Lauritzen. The results show that both K_g and σ_e of iPP/PE20(80/20) and iPP/PE23(80/20) blends are higher than those of iPP, demonstrating that the overall crystallization rate of iPP/PEc blends decreased as compared to that of iPP, resulting from the decrease of the nucleation rate and the spherulite growth rate of iPP. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of polymerization conditions on the melt rheological properties of vinyl chloride–vinyl acetate copolymers

Mathematical models have been developed which predict the composition, molecular weight, and melt rheological properties for vinyl chloride/vinyl acetate copolymers of inherent viscosity range 0.4–0.7 dL/g and bound vinyl acetate levels of 3.8–17.4%. The effect of polymer long chain branching on the viscous/elastic moduli ratio is discussed as well as the comparison of Tinius–Olsen melt index measurements vs. mechanical spectrometer results. The reactivity ratio for vinyl chloride/vinyl acetate comonomer pairs was remeasured and found to be significantly different from literature values.     

Compositional differences of propylene–ethylene block copolymers manufactured by degradation and hydrogenation techniques

The purpose of the present work is to investigate the compositional difference of polypropylene–polyethylene block copolymers (PP‐b‐PE) manufactured industrially by the process of degradation and hydrogenation, respectively. Each of the PP‐b‐PE copolymers was fractionated into three fractions with heptane and chloroform. The compositions of the three fractions were characterized by ¹³C nuclear magnetic resonance (NMR) and Fourier transform infrared (FTIR) spectroscopy, as well as differential scanning calorimetry (DSC) and thermal fractionation. The results showed that the Chloroform‐soluble fraction was amorphous ethylene‐propylene rubber, and the content of the rubber in PP‐b‐PE manufactured by hydrogenation was less than that by degradation. The degree of crystallinity of the chloroform‐insoluble fraction of the PP‐b‐PE manufactured by hydrogenation is higher than that of by degradation. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3301–3306, 2006     

Effect of annealing time and molecular weight on melt memory of random ethylene 1‐butene copolymers

The effects of annealing time and molecular weight on the strong melt memory effect observed in random ethylene 1‐alkene copolymers are analyzed in a series of model ethylene 1‐butene copolymers with 2.2 mol% branches. Melt memory is associated with molten clusters of ethylene sequences from the initial crystals that remain in close proximity and are unable to diffuse quickly to the randomized melt state, thus increasing the recrystallization rate. Melt memory persists even for greater than 1000 min annealing indicating a long‐lived nature of the clusters that only fully dissolve at melt temperatures above a critical value (>160 °C). Below the critical melt temperature, molecular weight and annealing temperature have a strong influence on the slow kinetics of melt memory. For the copolymers analyzed, slow dissolution of clusters is experimentally observed only for M_w < 50 000 g mol^?1. More stable clusters that survive higher annealing temperatures display slower dissolution rates than clusters remaining at lower temperatures. The threshold crystallinity level to enable melt memory (X_c,threshold) decreases with increasing molecular weight and decreasing annealing temperature similarly to the variation of the chain diffusivity in the melt. The process leading to melt memory is thermally activated as the variation of X_c,threshold with temperature follows Arrhenius behavior with high activation energy (ca 108 kJ mol^?1) that is independent of molecular weight. © 2018 Society of Chemical Industry     

Crystallinity and amorphous segmental properties in random propylene–ethylene copolymers: NMR correlation

We present a characterization of the state of semi-crystallization of random propylene–ethylene copolymers, observing the transverse relaxation of protons attached to the chains. The degree of crystallinity was determined step by step, from NMR, during the progressive annealing of the copolymers, quenched at room temperature from the melt. The ethylene content varied over the range 0–4.7 (w/w). It is shown that the empirical temperature dependence of the degree of crystallinity, as detected by NMR, obeys a single curve; this curve is translated along the temperature axis in accordance with the melting point depression when the ethylene content varies. The degree of crystallinity is primarily a function of the undercooling, whatever the ethylene content. Considering any state of semi-crystallization, a strong correlation between the degree of crystallinity and the relaxation rate of the protons attached to amorphous segments is established; the NMR sensitivity to crystallinity is considerably enhanced when detected by amorphous properties. © 1999 Society of Chemical Industry     

Mechanical behavior of polyblended polystyrene and ethylene–propylene–diene rubber by cationic reactions in the melt

Attempts have been made to obtain high impact polystyrene by Lewis-acid-initiated degradation process in the melt reactions of PS and EPDM. It is found that impact strength improves whereas tensile strength decreases. This can be interpreted by the increased solubility of the coupled rubber molecules in the continuous phase.     

Effect of annealing on fracture behavior of poly(propylene‐block‐ethylene) using essential work of fracture analysis

The influence of annealing conditions on the fracture behavior of poly(propylene‐block‐ethylene) sheets was investigated by means of the essential work of fracture method, and was complemented by the study of the effect of annealing on crystal structure, using differential scanning calorimetry. It was shown that both the crystal perfection degree and crystallinity could be improved substantially as annealing temperature (Ta) increased, while the prolonged annealing time at 80°C mainly resulted in the improvement of crystallinity. The reasons for an increase in the specific essential work of fracture and a decrease in the specific plastic work item as crystal perfection degree and crystallinity grew are discussed. The displacement to failure of double edge notched tension specimens decreased gradually with increasing T_a, and the double‐plastic zone could be observed in all specimens. In addition, a novel method to aid the accurate measurement of intense stress‐whitening outer plastic zone height by adjustment of illumination conditions is proposed. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3438–3446, 2007     

Study of grafting propylene–ethylene block copolymer

The article describes the mechanical properties of a propylene–ethylene block copolymer (Co-PP) used as a matrix with acrylic acid (AA) and strengthened with glass fiber. Isotactic polypropylene (i-PP) is also used as a matrix to compare with the results obtained from the Co-PP grafting. Experimental results indicate that AA grafting improves the interfacial adhesion between the matrices and glass fiber. AA grafting also enhances the mechanical properties of glass fiber-reinforced polypropylene (FRPP). A quantitative titration is performed to analyze the grafting ratio and grafting efficiency. In addition, the specimens are injection-molded to investigate the mechanical properties and morphologies. In addition, the effects on the matrix structure, attributed to the grafting and blending of the glass fiber, are also investigated. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 977–988, 1998     

Effects of extrusion conditions on rheological behavior of acrylonitrile–butadiene–styrene terpolymer melt

The influence of temperatures and flow rates on the rheological behavior during extrusion of acrylonitrile–butadiene–styrene (ABS) terpolymer melt was investigated by using a Rosand capillary rheometer. It was found that the wall shear stress (τ_w) increased nonlinearly with increasing apparent shear rates and the slope of the curves changed suddenly at a shear rate of about 10³ s^?1, whereas the melt‐shear viscosity decreased quickly at a τ_w of about 200 kPa. When the temperature was fixed, the entry‐pressure drop and extensional stress increased nonlinearly with increasing τ_w, whereas it decreased with a rise of temperature at a constant level of τ_w. The relationship between the melt‐shear viscosity and temperature was consistent with an Arrhenius expression. The results showed that the effects of extrusion operation conditions on the rheological behavior of the ABS resin melt were significant and were attributable to the change of morphology of the rubber phase over a wide range of shear rates. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 606–611, 2002     

Microdeformation mechanisms in propylene–ethylene block copolymer

Blends of propylene–ethylene block copolymer (PEB) and propylene homopolymer (PP) were prepared to give various rubber contents (4–20 wt %). By diluting the PEB with PP with molecular weight equal to that of the PEB matrix, molecular characteristics of all the blends were kept constant. The rubber particle size and size distribution of all the blends were almost constant, so that the interparticle distance decreased with increased rubber content. According to the observation of the fracture behavior at ?20°C, a brittle to ductile transition was found at the rubber content of 16 wt %. Microdeformation behavior of the blends was investigated in the region of brittle to ductile transition by using transmission electron microscopy. In the case of the brittle sample with low rubber content, crazing and voiding were observed. Whereas even in the ductile sample with high rubber content, crazing certainly took place before shear yielding. The origin of ductile fracture could possibly be attributed to the relaxation of strain constraint by the microvoids contained in the craze. © 1993 John Wiley & Sons, Inc.     

Effect of anhydride‐modified ethylene–propylene–diene rubber and ethylene–vinyl acetate copolymers on the compatibilization of nitrile rubber/ethylene–propylene–diene rubber blends

The effects of maleic anhydride modified ethylene–propylene–diene rubber (EPDMMA) and maleic anhydride modified ethylene–vinyl acetate (EVAMA) on the compatibilization of nitrile rubber (NBR)/ethylene–propylene–diene rubber (70:30 w/w) blends vulcanized with a sulfur system were investigated. The presence of EPDMMA and EVAMA resulted in improvements of the tensile properties, whereas no substantial change was detected in the degree of crosslinking. The blend systems were also analyzed with scanning electron microscopy and dynamic mechanical thermal analysis. The presence of EVAMA resulted in a blend with a more homogeneous morphology. The compatibilizing effect of this functional copolymer was also detected with dynamic mechanical analysis. A shift of the glass‐transition temperature of the NBR phase toward lower values was observed. The presence of EPDMMA and EVAMA also increased the thermal stability, as indicated by an improvement in the retention of the mechanical properties after aging in an air‐circulating oven. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2408–2414, 2003     

Structure and deformation of an elastomeric propylene–ethylene copolymer

The elastic behavior of a propylene–ethylene copolymer was investigated. An initial “conditioning” tensile extension up to 800% strain resulted in an elastomer with low initial modulus, strong strain hardening, and complete recovery over many cycles. Structural changes that occurred in the low crystallinity propylene–ethylene copolymer during conditioning, and that subsequently imparted elastomeric properties to the conditioned material, were investigated. Thermal analysis, wide and small angle X‐ray diffraction, and atomic force microscopy measurements were performed at various strains during the conditioning process. Conditioning transformed crystalline lamellae into shish‐kebab fibers by melting and recrystallization. The fibers, accounting for only 5% of the bulk, were interconnected by a matrix of entangled, amorphous chains that constituted the remaining 95%. It was proposed that the shish‐kebab fibers acted as a scaffold to anchor the amorphous rubbery network. Entanglements of the amorphous chain segments acted as network junctions and provided the elastic response. The stress–strain response of materials conditioned to 400% strain or more was described by the classical rubber theory with strain hardening. The extracted value of M_c, the molecular weight between network junctions, was intermediate between the entanglement molecular weights of polypropylene and polyethylene. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 489–499, 2007     

Nonisothermal crystallization of metallocene propylene–decene‐1 copolymers

The nonisothermal crystallization behavior of one metallocene‐based isotactic polypropylene and three propylene–decene‐1 copolymers was studied. The effects of comonomer content and cooling rate were investigated. It was found that comonomer units enchained systematically reduce the crystallization temperature (T_c), melting temperature (T_m), fusion enthalpy (ΔH_f), and crystallinity (X_c). Such an effect becomes more evident at a faster cooling rate. With increasing comonomer content, the supercooling required for crystallization increases and the overall crystallization rate is reduced. The Avrami equation is applicable to describe the nonisothermal crystallization kinetics of propylene–decene‐1 copolymer. It was shown that, although the reduced crystallization rate constant Z_c increases with comonomer content, the Avrami exponent decreases with comonomer content and cooling rate, leading to the smaller overall crystallization rate and larger crystallization half‐time of the copolymer with higher comonomer content. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1724–1730, 2004     

Formation of phase structure and crystallization behavior in blends containing polystyrene–polyethylene block copolymers

The microphase separation structure in the molten state and the structure formation in crystallization from such ordered melt were investigated for the blends of polystyrene–polyethylene block copolymers (SE) with polystyrene homopolymer (PS) and polyethylene homopolymer (PE) and for the blends consisting of two kinds of SE with different copolymer compositions from each other, using synchrotron small-angle X-ray scattering techniques (SAXS). The copolymer compositions of SE block copolymers employed were 0.34, 0.58 and 0.73 wt. fraction of PE, and their melt morphologies were cylindrical, lamellar and lamellar, respectively. Macrophase separation or the morphology change in the melt occurred depending on the molecular weight and the blend composition, as reported so far. In crystallization from such macrophase-separated and microphase-separated melts, the melt morphology was completely kept for all the blends. Crystallization behavior was also investigated for the blends. The crystallization within the spherical and cylindrical domains surrounded by glassy PS was not observed for SE/PS blends. In the crystallization from the macrophase-separated melt, two exothermal peaks were observed in the DSC measurements, while a single peak was observed for other blends. For the blends with PS, the degree of crystallinity was depressed and the apparent activation energy of crystallization was high, compared to those for the corresponding neat SE. For SE/PE and SE/SE blends, those were changed depending on the blend composition.     

Glass‐transition temperatures and rheological behavior of methyl methacrylate–styrene random copolymers

Poly(methyl methacrylate‐ran‐styrene) copolymers were synthesized under monomer‐starved conditions by emulsion copolymerization. The glass‐transition temperatures (T_g's) of the copolymers were measured by differential scanning calorimetry (DSC) and torsional braid analysis (TBA). The results showed that the methyl methacrylate–styrene random copolymers produced an asymmetric T_g versus composition curve, which could not even be interpreted by the Johnston equation with different contributions of dyads to the T_g of the copolymer considered. A new sequence distribution equation concerning different contributions of triads was introduced to predict the copolymer's T_g. The new equation fit the experimental data exactly. Also, the T_g determined by TBA (T_gTBA) was higher than the one determined by DSC (T_gDSC) and the difference was not constant. The rheological behavior of the copolymers was also studied. T_gTBA ? T_gDSC increased with increasing flow index of the melt of the copolymer, and the reason was interpreted. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2891–2896, 2003     

Effect of dynamic cross‐linking on melt rheological properties of polypropylene/ethylene‐propylene‐diene rubber blends

Study of melts rheological properties of unvulcanized and dynamically vulcanized polypropylene (PP)/ethylene‐propylene‐diene rubber (EPDM) blends, at blending ratios 10–40 wt %, EPDM, are reported. Blends were prepared by melt mixing in an internal mixer at 190°C and rheological parameters have been evaluated at 220°C by single screw capillary rheometer. Vulcanization was performed with dimethylol phenolic resin. The effects of (i) blend composition; (ii) shear rate or shear stress on melt viscosity; (iii) shear sensitivity and flow characteristics at processing shear; (iv) melt elasticity of the extrudate; and (v) dynamic cross‐linking effect on the processing characteristics of the blends were studied. The melt viscosity increases with increasing EPDM concentration and decreased with increasing intensity of the shear mixing for all compositions. In comparison to the unvulcanized blends, dynamically vulcanized blends display highly pseudoplastic behavior provides unique processing characteristics that enable to perform well in both injection molding and extusion. The high viscosity at low shear rate provides the integrity of the extrudate during extrusion, and the low viscosity at high shear rate enables low injection pressure and less injection time. The low die‐swell characteristics of vulcanizate blends also give high precision for dimensional control during extrusion. The property differences for vulcanizate blends have also been explained in the light of differences in the morphology developed. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1488–1505, 2000     

Crystallization of the γ form in random propylene‐ethylene copolymers

Wide‐angle X‐ray scattering and differential scanning calorimetry measurements have been conducted on seven random copolymers of propylene with ethylene in order to study the γ phase formation as a function of the comonomer content. The lamellar morphology of the samples was also investigated by small‐angle X‐ray scattering. The content of the γ phase was found to go through a maximum with crystallization temperature and to increase with comonomer concentration, up to a point (ethylene ≥6.5 wt%) where the latter parameter became less influential. The multiple melting endotherms behaviour of the samples was studied by DSC and temperature‐controlled diffractometric techniques. The attribution of the DSC peaks to the different isotactic polypropylene polymorphs that form in these conditions was confirmed. The results obtained permitted us to ascertain that, in the experimental conditions chosen, some further formation of crystallites takes place during the quenching to room temperature after the crystallization isotherm. In this phase, the chains organize themselves in stacks with thin lamellae, forming a distinct population with respect to those formed on isothermal crystallization. The melting of the thinner lamellae determines a convergence of the two populations into just one, still retaining an organization in stacks, that gradually disappears until complete melting of the material. Copyright © 2004 Society of Chemical Industry