The oxidative degradation of PP/OMMT nanocomposites under γ‐irradiation was studied. Changes in structure and properties resulting from γ‐exposure in the range 0–100 kGy were investigated. The results were analyzed by comparing the influence of PP‐g‐MA and pristine OMMT on the oxidation kinetics of neat PP. γ‐Irradiation in the presence of air strongly degraded the properties of PP materials, particularly for radiation doses above 20 kGy. The rate of oxidative degradation of PP/OMMT/PP‐g‐MA nanocomposites was much faster than that of neat PP. This suggests that PP‐g‐MA and pristine OMMT components behave as oxidation catalysts, leading to the formation of free radicals in the polymer matrix.
Composites containing 50 wt.‐% fly ash in a PP homopolymer were prepared via batch mixing and compression moulding. The following coupling agents were evaluated: Lubrizol Solplus C800, N,N′‐(1,3‐phenylene)dimaleimide, γ‐methacryloxypropyltrimethoxysilane and maleic‐anhydride‐grafted PP. At the filler level investigated, C800 gave the best balance of composite strength and toughness. In the latter case filler‐matrix adhesion appeared weaker relative to γ‐MPS, BMI and m‐PP, all of which gave excessively strong filler‐matrix adhesion leading to a reduction in composite toughness. The unexpected weakness of the C800/fly ash interaction may be related to removal of surface calcium ions from the fly ash via reaction of a single calcium ion with two C800 molecules.
PP‐g‐MA‐layered EGO composites were prepared directly by solution blending. Two types of PP‐g‐MA/EGO composites were prepared using different mixing methods: distributive and dispersive. In this study, the effects of the mixing method of EGO on the crystalline structure and thermo‐mechanical properties of PP‐g‐MA/EGO composites are reported. WAXD exhibited a shift in 2θ of the monoclinic (α) phase of PP‐g‐MA and (002) EGO peaks for PP‐g‐MA/EGO layered composites, which indicated a modification of the crystalline structure of PP‐g‐MA in the layered composites. DSC exhibited a single characteristic melting peak of monoclinic (α) crystalline phase PP‐g‐MA. The incorporation of EGO increased Tc indicating that the EGO acted as a nucleating agent for PP‐g‐MA. The crystallinity of the PP‐g‐MA/EGO composites was found to be dependent on the mixing method. Thermogravimetry demonstrated that PP‐g‐MA in the presence of EGO has higher degradation temperature, suggesting that the graphite particles acted as a thermal barrier material for PP‐g‐MA. DMA indicated that incorporation of EGO into PP‐g‐MA increased the storage modulus, due to the hydrogen bonding between EGO and MA of PP‐g‐MA.
A two‐level factorial experimental design was used to examine the combined effects of o‐MMT gallery polarity, surface modification of MDH, MA‐g‐PP and antioxidant addition, together with processing variables, on the burning behaviour and thermal stability of ternary composites based on PP, MDH and o‐MMT. Regression equations highlighted the detrimental effect of o‐MMT intercalants and possible improvement in the dispersion of o‐MMT at higher MDH levels. A polar gallery environment (providing quat OH groups) led to increased char formation, and MA‐g‐PP combined with o‐MMT led to a higher oxidation onset temperature. Addition of o‐MMT to PP/MDH composites can lead to a reduction in the level of MDH required for effective flame retardation.
Aminated poly(propylene) was prepared by reacting aliphatic primary diamines with maleic‐anhydride‐functionalized poly(propylene) by in situ melt reaction. Around 60–70% of the initial acid groups had reacted to form amide and imide groups as confirmed by the almost complete disappearance of the maleic anhydride peak in FT‐IR spectra. The molecular weight of the diamines had an influence on changes in molecular structure of the PP‐g‐NH2 as a result of secondary reactions such as chain extension and cross‐linking. PP‐g‐NH2 and polycarbonate were pressed into two‐layer films and their adhesion strength was measured. The results showed that PP‐g‐NH2 was a very effective adhesion promoter.
This paper reports the properties of highly oriented nanocomposite tapes based on isotactic PP and needle‐like sepiolite nanoclay, obtained by a solid state drawing process. The intrinsic 1D character of sepiolite allows its exploitation in 1D objects, such as oriented polymer fibres and tapes, where it can be uniaxially oriented upon drawing. A synergistic increase in mechanical properties is presented for highly drawn tapes (λ ≤ 20) and low filler loadings (≤2.5 wt.‐%), which can not be simply explained by micromechanical composite models. Instead, mechanical properties are intimately related to the dispersion state of the nanoclays in PP, the rheological properties of the nanocomposites and the polymer morphology.
The effect of organically modified clay on the morphology and properties of poly(propylene) (PP) and poly[(butylene succinate)‐co‐adipate] (PBSA) blends is studied. Virgin and organoclay modified blends were prepared by melt‐mixing of PP, PBSA and organoclay in a batch‐mixer at 190 °C. Scanning electron microscopy studies revealed a significant change in morphology of PP/PBSA blend in the presence of organoclay. The state of dispersion of silicate layers in the blend matrix was characterized by X‐ray diffraction and transmission electron microscopic observations. Dynamic mechanical analysis showed substantial improvement in flexural storage modulus of organoclay‐modified blends with respect to the neat polymer matrices or unmodified blends. Tensile properties of virgin blends also improved in the presence of organoclay. Thermal stability of virgin blends in air atmosphere dramatically improved after modification with organoclay. The effect of organoclay on the melt‐state liner viscoelastic properties of virgin blends was also studied. The non‐isothermal crystallization behavior of homopolymers, virgin, and organoclay‐modified blends were studied by differential scanning calorimeter. The effect of incorporation of organoclay on the cold crystallization behavior of PP/PBSA blends is also reported.
Superfine wool powder was blended and extruded with poly(propylene) (PP) to produce blend pellets, and the extruded pellets were hot‐pressed into a blend film. SEM photographs show that the powder could be uniformly incorporated with PP after extrusion. FT‐IR spectra shows that no substantial changes occurred in the chemical structure of both PP and wool powder in the blend film. X‐Ray diffraction analysis indicates that crystallinity of the blend film was much higher than that of the wool powder and little lower than that of PP. TG‐tested results indicate that the thermal stability of the blend film declined with an increase in the powder content. Endothermic peaks of the wool powder in the blend film become more obvious as the powder content increases. Mechanical properties decline greatly with an increase in the wool powder content in the blend film.
CNF‐reinforced PP nanocomposites were fabricated from CNFs dispersed in a boiling PP/xylene solution. Their thermal properties were characterized by TGA and DSC and shown to exhibit improved thermal stability and higher crystallinity. They were further processed into thin films by compression molding. The electrical conductivity and dielectric property of the PP/CNF nanocomposite thin films were studied. Both electric conductivity and real permittivity increased with increasing fiber loading. Electrical conductivity percolation is observed between 3.0 and 5.0 wt.‐% fiber loading. The rheological behavior of the nanocomposite melts were also investigated. It was found that a small fiber concentration affects the modulus and viscosity of PP melt significantly.
Poly(propylene) (PP) composites were prepared by using eggshell (ES) as filler and their mechanical properties were compared with those using talc (TA) and calcium carbonate (CC) of different grain sizes (X50). A decrease in impact strength and deformation at break with increase in filler content was observed. The PP composite with ES (X50 = 8.4 µm) was stiffer than those with CC (X50 = 0.7 µm). The hybrid composite PP‐ES‐TA showed a similar stiffness as the PP‐TA composites due to the similar morphology of TA (X50 = 0.5 µm) and ES, when TA was replaced up to 75 wt.‐% by ES. SEM study revealed evidence of improved interfacial bonding between PP and ES in theirs composites.
Poly(N,N‐dimethylaminoethyl methacrylate) (PDMAEMA) is a polymer or hydrogel that is both thermosensitive and pH sensitive, with a low critical solution temperature (LCST) around 38 °C and a pH critical point of 2.5. Poly(4‐vinylpyridine) (P4VP) shows pH sensitivity with a critical point of 5.1. Grafting of stimuli‐sensitive polymers onto mechanically durable poly(propylene) (PP) substrates was used in this study. We have focused on the influence of temperature and pH on the response of binary graft films produced by gamma irradiation in one and two steps. An LCST‐type hydration transition in the grafts was observed by measuring swelling of the films and water contact angle at different temperatures and pH. An upper critical solution temperature (UCST)‐type behavior was also observed by swelling PP‐g‐DMAEMA and DMAEMA/4VP binary grafting onto PP films at pH 2.2.
Isotactic PP nanocomposites filled with Fe@FeO nanoparticles are fabricated by a facile ex situ method. The nanofillers are dispersed in a boiling PP/xylene solution. X‐ray diffraction is used to determine the nanofiller effects on the crystallinity of PP. The crystallinity along the (040) plane is found to decrease with the incorporation of nanoparticles. Thermal properties and crystallinity are studied by TGA and DSC, respectively. Enhanced thermal stability and influenced crystallinity are observed in the PP nanocomposites compared with those of pure PP. An increased dielectric property without percolation threshold is observed. In addition, the nanocomposites are found to exhibit ferromagnetic properties.
Plastic foam with nano‐/micro‐scale cellular structures was prepared from a poly(propylene) (PP)/propylene‐ethylene copolymer (PER) blend by controlling bubble nucleation sites and bubble growth in disperse PER domains. Batch foaming experiments using a CO2 pressure quench method were conducted at room temperature. The bubble size and location were highly controlled in disperse PER domains by exploiting the differences in CO2 solubility and viscoelasticity between the PER domains and the PP matrix. The average cell diameter of PP/PER blend foams can be controlled within 0.5–2 µm by the PP/PER ratio, depressurization rate, and foaming temperature.
In this paper, a novel intumescent system including MP as well as PER/TPU which acts as composite charring agent, is adopted to flame‐retarded PP. The encapsulation of charring agent PER by TPU effectively avoids the reaction of PER with MP during the compounding with PP at high temperature and also prevents the leaching out of polar PER from nonpolar PP matrix, thus remarkably enhancing the stability and water‐resistance of the intumescent system. PER and TPU have different but complementary charring mechanisms. So flame‐retarded PP with MP/composite charring agent shows a much better charring performance and flame‐retardancy than MP/PER flame‐retarded PP. The experimental results show that the former can reach UL‐94 V‐0 rating at 1.6 mm thickness at 25 wt.‐% flame retardant loading.
Changes in phase composition and chain mobility in injection‐molded isotactic poly(propylene), crystallized from the melt with slow cooling rate and subsequently quenched, associated with aging at temperature well above Tg for 150 and 1 000 h, are studied using time‐domain 1H solid‐state NMR and XRD. All sample exhibit physical aging when exposed to elevated temperatures, and the physical aging kinetics was observed to depend on the morphology of the homopolymer iPP and aging temperatures. The significant increase in the tensile modulus in time was observed for injection‐molded iPP. The observed property changes induced by aging are attributed to microstructural changes within the semi‐rigid and amorphous fractions.
The effect of nanosilica addition on the morphology and mechanical properties of blends of isotactic PP and an ethylene/octene copolymer (EOC) is studied. TEM reveals that the well‐dispersed nanoparticles are localized exclusively in the PP phase. In the presence of a maleated PP compatibilizer addition of nanosilica leads to more finely dispersed EOC domains and a finer co‐continuous morphology. The nanoparticles reduce the rate of coalescence of the dispersed phase domains. The mechanical properties depend on the EOC and PP‐g‐MA content. Tensile and flexural properties are significantly enhanced in the presence of the silica nanoparticles, whereas impact properties are not affected. These enhancements are attributed to the favorable microstructure of the blends.
New talc/PBAT hybrid materials were prepared through reactive extrusion. First, PBAT was free‐radically grafted with MA to improve the interfacial adhesion between PBAT and talc. Then, the resulting MA‐g‐PBAT was reactively melt‐blended with talc through esterification reactions of MA moieties with the silanol functions from talc. Sn(Oct)2 and DMAP were used as catalysts. Interestingly, the tensile properties for these compatibilized composites were improved due to a better interfacial adhesion between both partners. XPS showed the formation of covalent ester bonds between the silanol functions from talc particles, and the MA moieties grafted onto the polyester backbones.
The spherulitic morphology and growth, overall isothermal crystallization kinetics and hydrophilicity of PBSU were investigated by POM, DSC and WCA measurements in its miscible blends with PEO. The Hoffman‐Lauritzen equation was employed to analyze the spherulitic growth rates of neat and blended PBSU, which show a crystallization regime transition between regime II and III. The overall crystallization rates of PBSU decreased with increasing crystallization temperature, regardless of blend composition, while the crystallization mechanism does not change. A significant improvement in the hydrophilicity of PBSU can be achieved by blending with different weight fractions of PEO, which may be essential for the practical application of PBSU/PEO blends.
The fractional crystallization kinetics and phase behavior of PEO with different molecular weights (MWs) in its miscible crystalline/crystalline blends with PBS are studied. Both fractional crystallization kinetics and phase segregation of PEO in PBS/PEO blends are dramatically influenced by its MW. PEO with a medium MW (20 kDa) shows a significant fractional crystallization in the blends with PBS crystallized at a high TIC,PBS, which, however, is dramatically depressed in the blends with a very low or high MW of PEO. This indicates that the PEO component with a medium MW is more ready to segregate into the interlamellar region of PBS crystals than those with a very low or high MW. The MW‐dependent fractional crystallization kinetics and phase segregation of PEO component in the PBS/PEO blends are discussed.
A composite of boehmite alumina nanoparticles and a PP/PA12 blend is prepared. WAXD and SEM suggest that a low filler loading enhances the coalescence of PA12, whereas a higher loading reverses the situation. DSC, DMA and TGA reveal that the final properties of the blend composites such as crystallization temperatures, flexural storage moduli, or thermal degradation temperatures improve with increasing nanoparticle loading. The data are compared with the neat polymers and the compatibilized blend, and the results show that the compatibility increases only at high nanoparticle loading, and most of the thermal properties improve with increasing nanoparticle content in the blends. The presence of interfacial interactions between the polymer matrices and the filler was confirmed via FTIR.
