Role of multi-wall carbon nanotube network in composites to crystallization of isotactic polypropylene matrix

The composites (iPP/CNTs) made of isotactic polypropylene (iPP) and multi-wall carbon nanotubes (CNTs) were prepared by solution blending. To improve compatibility between CNTs and iPP and to enhance dispersion of CNTs in iPP matrix, CNTs were chemically modified by grafting alkyl chains. The chemically modified CNTs had about 6 wt% grafted alkyl chains. Rheological measurements indicated that CNTs caused gelation in iPP/CNTs due to CNT network formation and the critical gelation CNT concentration was about 7.4 wt%, which was considered to be high due to the low CNT aspect ratio in this study. Crystallization behaviors of iPP/CNTs were studied by using optical microscopy (OM) and differential scanning calorimetry (DSC). Radial growth rates of spherulites during isothermal crystallization of iPP/CNTs with CNT concentrations less than 2.0 wt% measured by using OM showed decreasing trends with increasing CNT concentration. Avrami analysis of the exothermic heat flow curves during isothermal crystallization of iPP/CNTs measured by DSC indicated that crystallization rates were accelerated when CNT concentrations were lower than the critical gelation concentration, because CNTs mainly functioned as nucleating agents for crystallization, while crystallization rates did not change obviously when CNT concentrations were higher than the critical gelation concentration, because CNT network could form and mainly functioned to provide restriction to mobility and diffusion of iPP chains to crystal growth fronts.     

Combined effect of organic phosphate sodium and nanoclay on the mechanical properties and crystallization behavior of isotactic polypropylene

Combined effect of α‐nucleating agent (NA) sodium 2,2′‐methylene‐bis(4,6‐di‐tert‐butylphenyl) phosphate (NA11) and nanoclay (NC) on the mechanical properties and crystallization behavior of isotactic polypropylene (iPP) was investigated by mechanical testing, wide‐angle X‐ray scattering (WAXD), differential scanning calorimetry (DSC), polarized optical microscopy (POM), and scanning electron microscopy (SEM). The mechanical testing results indicated that the separate addition of NA11 and NC only increased the stiffness of iPP while the combined addition of NA11, NC, and maleic anhydride grafted polypropylene (PP‐g‐MA) simultaneously improved stiffness and toughness of iPP. Compared to pure iPP, the tensile strength, the flexural modulus, and impact strength of iPP composites increased 9.7, 38.6, and 42.9%, respectively. The result indicated good synergistic effects of NC, NA11, and PP‐g‐MA in improving iPP mechanical properties. WAXD patterns revealed NA11, and NC only induced the α‐crystals of iPP. SEM micrograph showed that the PP‐g‐MA could effectively improve the dispersing of NC in iPP. Finally, the nonisothermal crystallization kinetics of neat iPP and PP nanocomposites was described by Caze method. The result indicated that the addition of NA overcame the shortcoming of low crystallization rate of NC nanocomposites and maintained the excellent mechanical properties, which is another highlight of the combined addition of NAs and nanoclay. Meanwhile, the result showed that nuclei formation and spherulite growth of iPP were affected by the presence of NA and nanoclay. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Morphological features and melting behavior of nanocomposites based on isotactic polypropylene and multiwalled carbon nanotubes

Nanocomposites based on low molar mass isotactic polypropylene (iPP) and a low concentrations (1–2 wt %) of multiwalled carbon nanotubes (MWCNTs) were studied using thermal analysis, optical and electronic microscopy, and X‐ray diffraction/scattering techniques. It was first determined that MWCNT decrease induction time and act as nucleating agents of the iPP crystals during nonisothermal crystallization. One of the consequences of the nucleation effect was that the original spherulitic morphology of iPP was transformed into a fibrillar‐like. The corresponding long period of the original well‐defined lamellar structure slightly increased suggesting the formation of thicker crystals in samples containing MWCNT. The nature of the α‐iPP crystalline structure was not affected by MWCNT. After nonisothermal crystallization, two melting endotherms were present during thermal scanning of the iPP/MWCNT nanocomposites their proportion changing with the heating rate. After resolving the total DSC signal in its components using MDSC, the overall evolution of such behavior could be explained in terms of the melting/recrystallization mechanism. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Isothermal crystallization behavior of isotactic polypropylene blended with small loading of polyhedral oligomeric silsesquioxane

The isothermal crystallization kinetics and morphology development of isotactic polypropylene (iPP) blended with small loading of nanostructure of polyhedral oligomeric silsesquioxane (POSS) were studied with differential scanning calorimetry (DSC), polarized optical microscopy (POM), and wide-angle X-ray diffraction (WAXD). The crystallization behaviors of iPP/POSS composites presented an unusual crystallization behavior during isothermal and nonisothermal crystallization conditions. The exothermic morphologies of isothermal and nonisothermal crystallization of iPP/POSS composites changed remarkably with increasing POSS. Moreover, the developments of spherulitic morphology for iPP/POSS composites showed that the major dispersed POSS molecules became nanocrystals first and then aggregated together forming thread- or network-like morphologies, respectively, depending on POSS content, which was observed. It implies that these major POSS nanocrystals' morphologies appeared as an effective nucleating agent and promoted the nucleation rate of iPP, whereas the minor dispersed POSS molecules that had slight miscibility between iPP retarded the nucleation and growth rates of iPP in the remaining bulk region. Therefore, the isothermal crystallization showed a single exothermic peak at pure iPP and POSS-1.0, whereas at POSS-2.0 and POSS-3.0, displayed the multi-exothermic peaks during isothermal crystallization. These faces indicated that POSS molecules were both influence on the transport of iPP chain in the melted state and on the free-energy of formation the critical nuclei of iPP assisted by the POSS structures were observed. Therefore, we postulated that the crystallization mechanisms of multi-exothermic peaks in isothermal crystallization may proceed to combine the “nucleating agent inducing nucleation of iPP event assisted by the POSS domains” that the nucleation of iPP does occur preferentially on the surfaces of the POSS “threads” or “networks” structures, and “nucleation and growth of iPP in the remaining bulk melted iPP region retarded by dispersed POSS molecules”. Therefore, effects of POSS content on the isothermal and nonisothermal crystallization behaviors of iPP/POSS composites due to the POSS molecules partially miscible with iPP, at very small loading of POSS molecules, promoted or retarded the rates of nucleation and growth of iPP depending on the POSS content and crystallization temperature were discussed.     

Morphological,rheological and thermal studies in melt processed compatibilized PA6/ABS/clay nanocomposites

Multicomponent compatibilized blends of polyamide 6 (PA6) and styrene-butadiene-acrylonitrile (ABS) with co-continuous morphology are among commercial alloys with an interesting combination of properties. To further enhance the properties different amounts of nanoclay were incorporated into these blends through a one step melt mixing process. The effect of nanoclay addition on rheological, thermal stability, crystallization and morphological properties of the nanocomposites were investigated and compared with those of the neat blends. The nanoscale dispersion of the clay layers in the blends were confirmed through X-ray diffraction and transmission electron microscopy methods. Rheological investigation indicated an increased viscosity and melt elasticity for the nanocomposite systems. The viscosity of nanocomposites followed a shear thinning flow behavior and decreased with increasing shear rates. The changes in the rheological properties were accompanied by refinement of the co-continuous morphology. For thermal degradation under N₂ atmosphere, the onset and maximum of degradation temperatures for the nanocomposites were as high as the neat blends, while significant improvement in thermal stability (about 60 °C by 3 wt% clay addition) was observed in the air environment. In addition agglomerated clay particles did not significantly affect thermal stability of the polymer matrix. Non-isothermal crystallization results indicated that the clay layers had a retarding effect on the crystal growth rate and facilitated the formation of α crystalline form. In addition no nucleation effect was observed during the crystallization process due to incorporation of nanoclay into the blends.     

Oriented crystallization and mechanical properties of polypropylene nucleated on fibrillated polytetrafluoroethylene scaffolds

It is known that friction deposited polytetrafluoroethylene (PTFE) layers are able to nucleate crystallization of thin films of isotactic polypropylene (iPP). In order to investigate the influence of PTFE on the crystallization behavior and morphology of iPP in bulk, PTFE‐particles of two different sizes in various concentrations were melt‐blended with iPP and subsequently processed by injection molding. For one size of particles, high resolution scanning electron microscopy (HR‐SEM) showed the presence of a PTFE scaffold consisting of highly fibrillated PTFE particles. With X‐ray diffraction (WAXD) pole‐figures, it was evidenced that, after melting and recrystallization of the iPP matrix, a strongly oriented crystallization of iPP on this PTFE scaffold takes place (quiescent crystallization conditions). With WAXD it was also shown that under processing conditions, PTFE acts as a nucleating agent for iPP and that PTFE strongly enhances the formation of processing induced morphologies. Impact and tensile performance of the mixtures were measured. Both the strain energy release rate (G_I) and the E‐modulus were found to increase upon introducing PTFE in iPP. POLYM. ENG. SCI., 45:458–468, 2005. © 2005 Society of Plastics Engineers.     

Substrate effect on the crystallization of isotactic polypropylene

The evolution of storage modulus measured by a rotational rheometer shows that the isothermal crystallization of isotactic polypropylene (iPP) melts in contact with aluminum plates (PP-Al) are considerably faster than that with stainless-steel plates (PP-SS). The difference is bigger at higher temperatures, and this behavior is opposite to that expected by our numerical simulation considering uniform bulk phase transition and substrate's ability to remove the latent heat. Polarized optical observations and surface energy evaluations via contact angle measurement indicate that surface energy of the substrates, including the effects of submicrometer morphology and roughness, should be the key factor to affect the crystallization of iPP. Transcrystallization zones, in which the nucleation density is controlled by the surface energy of substrates, were observed to grow toward the bulk with the thickness of about 0.2 mm for iPP to affect the global crystallization behavior. The critical value of surface energy of substrate to promote the interfacial crystallization of a polymer melt is derived, in terms of which the aluminum and stainless steel as well as optical glass, promote the surface nucleation with respect to the bulk nucleation of iPP. As a consequence, the conventional differential scanning calorimetry measurement mainly gives the heat fluxes of interfacial crystallization rather than the bulk crystallization due to the large surface-to-volume ratio of the specimen and the aluminum pan used which is a high surface energy substrate. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Influence of thermally induced,dehydroxylated nanoclay on polymer nanocomposites

This work reports a novel approach towards a chemical-free treatment of nanoclay through extensive thermal exposure. Dehydroxylation at high temperature was utilized to enhance the influence of nanoclay on the properties of polymer. The effect of this treatment of nanoclay, on the polymer properties, with reference to Polypropylene (PP) has been investigated. The FTIR spectra revealed the successful removal of water from the intergallery spacing of the nanoclay. The maintained structural configuration of the clay was confirmed using WAXD pattern. The uniform dispersion and exfoliation of thermally treated clay layers inside the polymer matrix was confirmed through enhanced mechanical properties. Improved crystallization properties, thermal stability and flame retardant characteristic were also noticed in the nanocomposites reinforced with thermally dehydroxylated clay. This study revealed that the dehydroxylation approach of modification of nanoclay may provide much enhanced properties of polymer, without involvement of any chemical for modification.     

Effect of diluents on membrane formation via thermally induced phase separation

The effect of diluents on isotactic polypropylene (iPP) membrane formation via thermally induced phase separation was investigated. The diluents were methyl salicylate (MS), diphenyl ether (DPE), and diphenylmethane (DPM). The cloud-point curve was shifted to a lower temperature in the order iPP–MS, iPP–DPE, and iPP–DPM, whereas the crystallization temperature was not influenced so much by diluent type. Droplet-growth processes were investigated under two conditions: quenching the polymer solution at the desired temperature and cooling at a constant rate. Although droplet sizes were in the order iPP–MS, iPP–DPE, and iPP–DPM in both cases, the difference was more pronounced with the constant cooling rate condition. Scanning electron microscopy indicated that interconnected structures were obtained when the polymer solution was quenched in ice water. The effect of the diluents on these structures was observed. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 169–177, 2001     

Influence of the amount of salts of rosin acid on the nonisothermal crystallization,morphology, and properties of isotactic polypropylene

The nonisothermal crystallization of Isotactic polypropylene (iPP) containing different concentration of nucleating agent potassium dehydroabietate (DHAA‐K) or sodium dehydroabietate (DHAA‐Na) at the cooling rate of 10°C/min was investigated using differential scanning calorimetry (DSC) together with Jeziorny's method. It was found that the temperature at which the maximum rate of crystallization occurred shifted to a higher region by about 13.7–16.9°C, and the rate of crystallization became faster for iPP with DHAA‐K (PPK) or DHAA‐Na (PPNa) in comparison to the virgin iPP. Avrami exponent for virgin PP, PPK, and PPNa was about 3.1, 2.2, and 2.2, respectively, suggesting the change of the crystal growth mechanism of iPP with the addition of the nucleating agents. The morphology of iPP with and without nucleating agent examined by a cross polarized light microscope indicated that the size of spherulites marginally decreased, which then remained stable with the increase of the concentration of DHAA‐K or DHAA‐Na. The measurements of the optical and mechanical properties of iPP showed that the transparency, gloss, and flexural modulus increased with increasing nucleating agent before its optimal concentration. POLYM. ENG. SCI., 47:889–897, 2007. © 2007 Society of Plastics Engineers     

Morphology,Rheological Properties,and Crystallization Behavior of Polypropylene/Clay Nanocomposites

Polypropylene/clay nanocomposites (PP/I.44P, PPCNs) were prepared in a twin-screw extruder using maleic anhydride grafted polypropylene (MAPP) as a compatibilizer. The intercalation of polypropylene into nanoclay particles was studied using X-ray diffraction. Rheological properties of the nanocomposites were investigated using a rheometer. The enhanced complex viscosity at low frequency regime indicated that the melt elasticity and melt strength of the nanocomposites were improved by adding nanoclay. The non-isothermal crystallization behavior of the nanocomposites was studied using differential scanning calorimetry (DSC) at various cooling rates and was analyzed with the Avrami method. It was found that the nanoclay acted as a heterogeneous nucleating agent resulted in higher crystallization temperature and higher crystallization rate than neat PP. Polarized optical microscopy revealed that the spherulites in the nanocomposites were finer than in the neat system.     

Characterization of a maleic anhydride-modified polypropylene as an adhesion promoter for glass fiber composites

Isothermal and nonisothermal crystallizations of isotactic polypropylene (iPP), maleic anhydride (MAH)-grafted PP, and MAH-modified iPP were studied by differential scanning calorimetry (DSC), to evaluate the influence of a small amount of MAH-grafted PP in iPP on its crystallization behavior. Isothermal crystallization was followed in the temperature range from 391 K to 403 K, and the rate constant and Avrami exponents were determined. Nonisothermal crystallization was carried out at different cooling rates (1-20 K/min). It was found that the crystallization kinetics of iPP was significantly altered by modification with the MAH-grafted polymer. A decreased equilibrium melting temperature, as well as decreased surface energy of folding and critical dimensions of a growing nucleus, was determined for the MAH-modified iPP, indicating faster growth of lamellae and a higher rate of crystallization. The improved nucleation ability of the modified polymer was shown to cause a shift in the crystallization peak temperature towards higher values (from 393.7 K to 399.6 K, at a cooling rate of 1 K/min), resulting in crystal structures less disposed to recrystallization. Model composites of iPP and MAH-modified iPP with glass fibers were also analysed. The apparent shear strength of single-fiber model composites with MAH-modified iPP was drastically increased compared with homo-iPP.     

Isothermal crystallization kinetics and morphology development of isotactic polypropylene blends with atactic polypropylene

The crystallization kinetics and morphology development of pure isotactic polypropylene (iPP) homopolymer and iPP blended with atactic polypropylene (aPP) at different aPP contents and the isothermal crystallization temperatures were studied with differential scanning calorimetry, wide‐angle X‐ray diffraction, and polarized optical microscopy. The spherulitic morphologies of pure iPP and larger amounts of aPP for iPP blends showed the negative spherulite, whereas that of smaller amounts of aPP for the iPP blends showed a combination of positive and negative spherulites. This indicated that the morphology transition of the spherulite may have been due to changes the crystal forms of iPP in the iPP blends during crystallization. Therefore, with smaller amounts of aPP, the spherulitic density and overall crystallinity of the iPP blends increased with increasing aPP and presented a lower degree of perfection of the γ form coexisting with the α form of iPP during crystallization. However, with larger amounts of aPP, the spherulitic density and overall crystallinity of the iPP blends decreased and reduced the γ‐form crystals with increasing aPP. These results indicate that the aPP molecules hindered the nucleation rate and promoted the molecular motion and growth rate of iPP with smaller amounts of aPP and hindered both the nucleation rate and growth rate of iPP with larger amounts of aPP during isothermal crystallization. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1093–1104, 2007     

New understanding for the formation of conductive network in the nanocomposites during the crystallization of matrix

Crystallization behavior of conductive composite has a great effect on the formation of conductive network. But very few studies have exposited, specially on the micro level, the evolution of conductive network during the crystallization of matrix. In this study, the conductive network was found to be destroyed by crystallization behavior of isotactic polypropylene (iPP) matrix, and the carbon black (CB) particles were rejected to the amorphous region or the inter-lamellar of spherulite. By comparison, the low-structure carbon black (LCB) filled system was more sensitive to the crystallization of matrix than the high-structure carbon black (HCB) filled system because of the morphology and interaction force of the CB primary aggregate. A secondary increase in volume resistivity during terminal crystallization was observed in iPP/LCB composite when it isothermally crystallized at a certain temperature. In that case, an analysis of crystallization kinetics of composites through a modified Lauritzen-Hoffman model indicated that the transition from regime I→II in the isothermal crystallization process of iPP matrix showed significant influence on the network formation of LCB particles.     

Morphologies of iPP induced by its partially carbon-coated homogeneity fibers

Homogeneity fiber/matrix composites of isotactic polypropylene (iPP) were prepared with both partially carbon-coated and non-carbon-coated iPP fibers. Their morphologies produced by melt recrystallization were studied by means of polarized optical microscopy. The results show that through vacuum evaporating a thin carbon film partially on the surface of iPP fiber, the nucleation ability of the molten iPP matrix during the course of recooling has been enhanced tremendously. The early formation and high density of the iPP row nuclei formed along the partially carbon-coated iPP fibers lead to the formation of an apparent iPP transcrystalline zone in the vicinity of its precoated fiber. The high nucleation ability of the carbon-coated iPP fiber towards its homogeneity matrix may originate from the surface fixing effect of the vacuum evaporated carbon layer on the polymer samples.     

The effect of bicyclo[2.2.1]hept‐5‐ene‐2,3‐dicarboxylate on the mechanical properties and crystallization behaviors of isotactic polypropylene

The mechanical and optical properties of iPP nucleated with bicyclo[2.2.1]heptenedicarboxylate salts (BCHED) have been investigated. The results showed that aluminum bicyclo[2.2.1]heptenedicarboxylate (BCHE13) is the most effective nucleating agent to improve the mechanical and optical properties. Then the effects of the BCHE13 concentration on mechanical and optical properties and crystallization behaviors were studied. The results indicated that the saturated concentration of BCHE13 is about 0.2 wt %, at which nucleated iPP showed the better comprehensive mechanical and optical properties and high crystallization peak temperature. Nonisothermal crystallization kinetics of iPP nucleated with different BCHE13 contents have been investigated by Caze method. The results indicated Avrami exponents of nucleated iPP gradually increased with the increasing of BCHE13 concentration. The results can be explained that crystallization and growth model of nucleated iPP is heterogeneous nuclei followed by more than three‐dimension spherical growth during nonisothermal crystallization, which can be proved by agglomeration of BCHE13 in melt iPP. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Crystallization characteristics of isotactic polypropylene with and without nucleating agents

Nucleation effects of two sorbitol derivatives on the crystallization of isotactic polypropylene (iPP) were studied by means of differential scanning calorimetry (DSC) and polarized optical microscopy (POM). A nonisothermal crystallization kinetic equation was employed to analyze the crystallization characteristics of iPP with or without the nucleating agents from DSC crystallization thermograms. The equilibrium melting temperature of iPP necessary for the kinetic study was obtained by the extrapolation method to be 209°C. The nonisothermal crystallization kinetic analysis for the unnucleated iPP at different cooling rates was possible by assuming the spherulite growth initiated simultaneously by heterogeneous and homogeneous nucleation. On the other hand, the crystallization kinetics of the nucleated iPP could be described by the heterogeneous nucleation and growth process alone. The addition of the nucleating agents up to their saturation concentrations in iPP increased the crystallization peak temperature by 17°C, and the number of effective nuclei by three orders of magnitude. A high concentration of the nucleating agents caused agglomeration of the agents to lower the number of effective nuclei.     

Novel morphology of isotactic polypropylene crystal generated by a rapid temperature jump method

Novel morphology of isotactic polypropylene (iPP) crystal, which is quite different from that of usual spherulite, has been observed by scanning electron microscope (SEM). The crystals show ‘bamboo leaf-like (BL)’ shape with α-monoclinic high crystallinity. The BL crystals are formed by neither melt nor glass crystallization, but by a complicated annealing process that goes through mesomorphic phase of iPP. Substrates are not essential for the formation of BL crystals, since the BL crystals are formed both on glass surface and free surface as well as in bulk. Along with the annealing process, a possible explanation for the mechanism of the formation of the BL crystal is proposed.     

Optical,rheological, and thermal properties of hollow glass bead filled isotactic polypropylene

Hollow glass beads (HGB) were mixed into isotactic polypropylene (iPP) by an internal mixer and the effect of HGB concentration on optical, rheological, and thermal properties of iPP/HGB composites was studied. The dispersion of treated and nontreated HGB in the iPP matrix and the crystal habit of iPP in the composites were examined by phase contrast microscopy. Dynamic rheological measurements were carried out in the melt state in the oscillatory shear mode. The data were analyzed to yield the variations of rheological properties of the composites when the HGB were added. The influence of HGB concentration on the thermal properties including the crystallization and melting behaviors of the composites was studied by means of differential scanning calorimeter and wide angle X‐ray diffraction. It was found that the addition of HGB had effect on the crystallization and melting behaviors of the composites, including that HGB had a weak nucleating effect in the matrix and promoting the formation of β‐crystals of iPP. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Crystallization of isotactic polypropylene inside dense networks of carbon nanofillers

In this study, we performed the crystallization of carbon nanotube (CNT)/isotactic polypropylene (iPP) and graphene nanosheet (GNS)/iPP composites with very high nanofiller loadings; these are frequently used in polymer composites for electromagnetic interference shielding and thermal conductivity. Rheology testing indicated that both the high‐loading CNTs and GNSs formed dense networks in the iPP matrix, and transmission electron microscopy showed that their connection types were completely different: the CNTs contacted one another in a dot‐to‐dot manner, whereas the GNSs linked reciprocally in a plane‐to‐plane manner. The carbon nanofiller networks brought about two opposite effects on iPP crystallization: a nucleation effect and a confinement effect. The CNT network showed a stronger nucleation effect; however, the CNT network also revealed a more powerful confinement effect because the CNT network was denser than the GNS network. With increasing content of the carbon nanofillers, the crystallization rates of both the CNT and GNS composites first increased, then decreased, and showed a very high saturation concentration at 50 wt %; this resulted from the competitive relationship between the nucleation effect and confinement effect. The crystallization was facilitated when the carbon nanofiller concentration was below saturation, where the nucleation effect invariably played a dominant role. Although the crystallization was depressed when the carbon nanofiller concentration was above saturation, the nucleation effect was subdued, and the confinement effect was extensive. Compared to the GNS/iPP composites, the CNT/iPP composites showed a more depressed crystallization. The suppression mechanism is discussed with consideration of the local topological structure constructed by those two carbon nanofillers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 39505.