FS40-8E2型风扇叶片安装角度对风扇周围流场分布影响的模拟分析

以美的公司FS40-8E2型风扇为对象,研究在相同转速下不同的叶片安装角度对风扇周围流场分布的影响。通过数值模拟实验得出质量流量、空气流速、功率随安装角变化的曲线。综合考虑风扇的外观特点等因素,给出了叶片相对节能的安装角度。     

基于水力损失计算的离心泵叶轮叶片出口安放角选择方法

为提高离心泵的效率,在泵叶轮内水力损失计算的基础上,通过推导建立叶轮水力效率和流量、转速、叶片数、比转速、出口安放角及叶轮设计系数的函数关系。据此关系,针对一台Q=100 m3/h、H=34 m、n=2 900 r/min的泵,编写性能预测程序,得出不同叶片数、不同k₀取值下的叶片出口安放角和水力效率的关系,可知当叶片数Z=5、β₂=29°、k₀=4.2时,叶轮水力效率最高。按设计参数设计叶轮,并构建叶轮和蜗壳模型,利用FULENT软件对其内部流场进行数值模拟,得出在设计参数下泵的水力效率达到89.43%,证明了用所提出的方法可以设计出高效的离心泵叶轮。     

筒袋泵首级叶轮结构参数对水力性能影响

为进一步提高立式筒袋泵性能,基于ＲＮＧｋ—ε湍流模型,对立式筒袋泵首级叶轮进行数值 模拟．通过分析改型前后各个流量状况下的外特性曲线和离心泵内压力云图,研究了不同叶片数和 不同叶片包角角度情况下离心泵扬程和效率的变化情况,为筒袋泵进一步改良提供了依据．结果表 明：随着叶片数的增加,离心泵各个流量情况下的最大效率值呈现先增大后减小的现象;随着叶片 包角的增大,离心泵效率先上升后下降,存在着一个对于离心泵性能最佳的包角角度;相较叶片数 改变对性能的影响而言,叶片包角改变对性能的影响较小．     

动车组用辅助变流器的风道散热仿真分析

通过软件仿真拟合出动车组用辅助变流器风道的风量-风阻曲线,并结合所选用风机在不同转速下的静压力-风量曲线(P-Q曲线)确定了风机工作点风量。利用该风量值计算出辅助变流器各元器件的稳态温度,用于评估该风道的设计与所选风机的匹配性能。最后通过温升试验验证了仿真分析的正确性。     

动叶轮叶片数对多相混输泵水力性能的影响

为了探究动叶轮叶片数对多相混输泵外特性、做功性能和水力特性的影响规律,基于欧拉非均质流模型,利用CFX软件对不同动叶轮叶片数下的多相混输泵在多种流量工况、入口含气率10%的条件下进行数值计算。研究发现:流量在90 m3/h及以下时,动叶轮叶片数对扬程和效率的变化趋势影响相对较小,而随着流量的增加,四叶片动叶轮会使混输泵扬程和效率的下降程度增大;当动叶轮叶片数为3时,多相混输泵的外特性、叶片表面静压分布、载荷分布和水力特性等均优于动叶轮叶片数为4时的性能。本文的研究结果可为多相混输泵动叶轮叶片数的选择提供参考。     

转速对锥体叶轮离心风机的性能和噪声影响的试验研究

本文对锥体叶轮离心风机进行了研究，测试了不同转速下风机的性能和噪声，测试结果表明，当转速改变时压力和流量值怀按比例定律计算得到的理论值基本一致，但在较低转速下运行时，功率和效率低于理论值，而且转速越低，差值越大，文章从理论上分析了实测结果不完全与比例定律相符合的原因，并建立了此种离心风机转速与噪声间的关系式。     

离心泵部分负载下进口二次回流成因分析及验证

为探讨离心叶轮在部分负载下进口回流的成因以及其对离心泵运行的影响,应用理论分析与实验方法对强制涡压力分布特点、叶轮入口二次回流产生的原因进行分析,采用数值模拟方案对一比转速为66的泵进行数值计算,探讨在不同流量下叶轮进口速度与压力分布规律,对比叶片进口切割前后的泵外特性,分析入口回流对泵外特性的影响。结果表明:强制涡中压力随着半径增大按抛物线规律上升;二次回流产生的原因在于部分工况下旋转叶轮形成叶轮入口黏性流体的强制涡产生不同半径上的压力差,回流对消除流量扬程曲线的驼峰有积极作用。本文对离心泵部分负载下进口回流成因的探讨以及深入认识离心泵流动原理提供了一定的参考。     

立式混流泵装置压力脉动的模型试验分析

为研究立式混流泵装置内部压力脉动特性,通过模型试验的方法,对某混流泵装置不同叶轮叶片安放角(-2°、0°、2°)下叶轮进口和导叶出口的压力脉动进行采集,通过傅里叶变换后比较分析得出:混流泵装置叶轮进口和导叶出口压力脉动峰峰值均具有一定的规律性,不同叶片安放角下叶轮进口压力脉动峰峰值均大于导叶出口,小流量区域表现得更为明显;建立了泵装置稳定性微观与宏观间的联系,得出高效区附近可以通过压力脉动来反映机组波动性;叶轮进口压力脉动受叶片数的影响,主要以叶频为主,导叶出口压力脉动在1倍转频处幅值最大,受导叶片数影响不大;混流泵装置最优运行区域为最优扬程的0.75~1.15倍区域,运行扬程超出这个范围,压力脉动峰峰值明显增大。     

某微型子午加速斜流风扇的设计及流动特性

为获得满足设计要求的微型风扇,基于响应面优化方法,采用CFX模拟平台,运用SST k-ω湍流模型对轴流风扇进行偏向小流量优化设计,得到合适的子午加速斜流风扇复合结构,并对该风扇的流动特性进行研究.结果表明:在设计流量处,该斜流风扇比原轴流风扇出口静压提高了9％,叶轮轴向长度缩短30％;该风扇出口静压曲线比较平滑,变流量...     

螺旋轴流式多相泵长短复合静叶优化设计

以螺旋轴流式油气混输泵YQH-100为研究对象, 在此基础上对增压单元叶片轴向长度进行优化设计, 利用专业流场模拟软件Fluent 18.0进行流场数值模拟; 以水和空气作为介质, 通过对YQH-100复合静叶选取不同的长短叶片数, 在不同流量和含气率的工况下进行数值模拟, 得到混输泵增压单元压力场分布和含气率分布, 并计算出不同工况下整机的增压曲线, 扬程曲线以及效率曲线。通过对比得出在不同流量和不同含气率工况下, 复合静叶的叶片数为8-8时, 混输泵的效率和增压效果明显高于其他两种情况。其他两种情况, 增压单元气液分离较严重的地方位于静叶压力面弦长约2/3的处; 在静叶尾部叶顶处均存在局部压力过大和较大的漩涡。由此表明复合静叶叶片数为8-8时能提高整机性能。     

基于AxSTREAM的后导叶动调轴流风机的气动设计

基于叶轮机械设计软件AxSTREAM完成了对带后导叶的动调轴流风机3种运行工况下的动叶设计.并对比分析了设计后动叶在运行工况点的性能,找到同时适合运行工况的最佳动叶型.根据最佳动叶对R级动叶可调轴流风机匹配后导叶进行整机的三维气动数值验算.结果表明:气动设计得到的叶型中工况c设计出的动叶在3种工况下运行最合理,同时,匹配后导叶后,充分地利用动叶出口旋绕动能,提高通风机的全压效率和全压压比,设计工况点下的性能均有提高;同时也为动调风机的工程应用提供了快速高效的设计方法.     

防爆抽出式对旋轴流局部通风机叶轮的静力分析

为提高矿用防爆抽出式对旋轴流局部通风机叶轮的安全可靠性,以FBDC№9.0/2×30型通风机叶轮为研究对象,利用有限元分析软件对叶轮建立了有限元计算模型,对其应力和位移进行了计算.经测试,通风机运转平稳,无异常声响,风量为655～978 m3/min,全压为412～3 443Pa,静压为118～3 314Pa,最高静压效率达到70.35%,最高全压效率达到74.23%,比A声级噪声为17.6 dB,叶轮的强度和刚度满足要求.样机试验及现场应用表明:对该型通风机叶轮所建立的计算与分析模型正确;通过合理的设计,采用等厚圆弧板叶型、普通热轧低碳钢板材质作叶片的对旋轴流叶轮,其强度、刚度能够满足要求,整机的空气动力性能较好.     

基于CFD技术的部分流泵几何参数对其性能的影响研究

根据叶片泵基本方程,推导出考虑叶片滑移时叶轮外径及叶片数与部分流泵扬程的关系式,并对部分流泵进行水力设计。首先建立部分流泵的三维模型,再利用CFD技术,基于RANS方程,采用标准k-ε湍流模型,对其内部三维流动进行数值模拟。模拟结果显示,部分流泵随着叶轮外径从279 mm到287 mm变化,其扬程和效率都有所增大,但增大的幅度较小;当叶轮外径从287 mm到289 mm变化时,其效率出现下降。部分流泵静压分布均匀合理;改变叶轮的叶片数,随着叶片数从8、10、12变化,部分流泵的扬程和效率也相应增加。通过数值试验,模拟结果与理论推导相符。     

Feasibility of monitoring a mine fan by using interaction of vibrator system

The impeller of turbo machinery is a typical nonlinear multi-oscillator system. The vibration of each module is coupling, including fluid-solid coupling of the blade. The subject of our investigation was a KDF-5 mine fan for which we analyzed air vibration signals and axial vibration signals by using correlation dimension analysis under five variable working conditions. The results indicate that their correlation dimension curves show a uniform trend. That is to say, the characteristics of the variation signals of the integral structure are correlated and mutually embodied. It proves that it is possible to monitor the working state of a mine fan by coupling the vibration signals and air vibration signals for these are more sensitive in representing the status of the impeller system.     

Investigation and numerical simulation of inner-flow of an axial mineflow fan under low flow rate conditions

Because of unstable properties of axial mine flow fans working under conditions of low flow rates, the safety and reli-ability of fans in their operational zone is reduced. At times, serious vibration may bring about the destruction of equipment or even jeopardize the safety of entire factories. By means of oil flow visualization techniques and numerical simulation, we have investi-gated the inner-flow of an axial mine flow fan working under low flow rate conditions. The fundamental reasons of complex flow phenomena of the inner-flow of the flow fan under these stated conditions were revealed. At the same time and in order to improve the inner-flow under conditions of low flow rates, a blade separator and air separator were designed. From our tests we found that the blade separator and air separator are two kinds efficient methods to improve the unstable working characteristics of the axial mine flow fan operating under low flow rate conditions. The effect of the improvement of the air separator is stronger than that of the blade separator.     

基于典型鸟类翅膀特征的小型轴流风机叶片仿生设计与试验

基于提取的雀鹰、长耳鸮翅膀的表面特征对小型轴流风机的叶片进行仿生优化,以求提高风机的气动性能。设计出8种仿生风机模型,通过CFD计算选出最优的仿生风机模型进行性能试验验证,并与原型风机进行了对比。对比试验流量-静压曲线发现,仿生风机气动性能明显好于原型风机,最大质量流量提高了6.1%,最大静压提高了7.0%,并发现V型截面好于圆弧型截面。本研究为叶片仿生参数的进一步优化提供了前期基础。     

Effects of blade rotation angle deviations on mixed-flow pump hydraulic performance

By model test and numerical simulation,this paper analyzed the effects of different blades with varying rotation angle deviations on the hydraulic performance of a mixed-flow pump.It was found that when some blades had rotation angle deviations,the hydraulic performance curves of the mixed-flow pump would move.With a positive deviation,the curves moved towards the large flow rate;with a negative deviation,the curves moved towards the small flow rate.When some blades had rotation angle deviations,the symmetry and uniformity of the pressure distribution inside the mixed-flow pump flow passage both decreased;the larger the deviation,the greater the decrease.When a single blade had a large rotation angle deviation,a rather clear low pressure area was formed,lowering the cavitation performance.When two adjacent blades changed simultaneously,under the small flow rate condition,adverse pressure gradient and flow separation occurred in the flow field,and a hump appeared in the head curve and the operation stability of the mixed-flow pump dropped significantly.Near the best efficiency point(BEP),the simultaneous change of two alternate blades produced a more significant change of pressure in the flow passage,with an even larger area.Compared to the effect of two adjacent blades,two alternate blades,when changed simultaneously,made the mixed-flow pump slightly less efficient,but with a flatter efficiency curve and relatively wider high efficiency area.By fitting the test results,a functional relation among the BEP of the mixed-flow pump QBEP,the number of deviated blades N,and blade rotation angle deviationαwas established,thus realizing an effective prediction of the BEP of the mixed-flow pump when blade rotation angles have deviations.By model test and numerical simulation,this paper analyzed the effects of different blades with varying rotation angle deviations on the hydraulic performance of a mixed-flow pump.It was found that when some blades had rotation angle deviations,the hydraulic performance curves of the mixed-flow pump would move.With a positive deviation,the curves moved towards the large flow rate;with a negative deviation,the curves moved towards the small flow rate.When some blades had rotation angle deviations,the symmetry and uniformity of the pressure distribution inside the mixed-flow pump flow passage both decreased;the larger the deviation,the greater the decrease.When a single blade had a large rotation angle deviation,a rather clear low pressure area was formed,lowering the cavitation performance.When two adjacent blades changed simultaneously,under the small flow rate condition,adverse pressure gradient and flow separation occurred in the flow field,and a hump appeared in the head curve and the operation stability of the mixed-flow pump dropped significantly.Near the best efficiency point(BEP),the simultaneous change of two alternate blades produced a more significant change of pressure in the flow passage,with an even larger area.Compared to the effect of two adjacent blades,two alternate blades,when changed simultaneously,made the mixed-flow pump slightly less efficient,but with a flatter efficiency curve and relatively wider high efficiency area.By fitting the test results,a functional relation among the BEP of the mixed-flow pump QBEP,the number of deviated blades N,and blade rotation angle deviationαwas established,thus realizing an effective prediction of the BEP of the mixed-flow pump when blade rotation angles have deviations.