Fracture toughness of high speed steels

Abstract

Fracture toughness testpieces made from tool steels M2, T1, A2, and S1 were given various heat treatments in an attempt to establish the requirements for maximum toughness without undue loss of hardness. The three point bend, crack opening displacement method was used to obtain values of plane strain fracture toughness K_Ic. The required fatigue precrack was initiated by sparking the root of the machined notch with an electric marking pen. Steels M2 and T1 gave K_Ic values in the range 20–28 MN m^?3/2 and heat treatment had little effect. Steels S1 and A2 showed, respectively, marked and slight improvements in toughness when the hardness levels were reduced to about 520 HV. Steel S1 gave the highest toughness recorded (48 MN m^?3/2). All toughness values for steel A2 were lower than expected. This was considered to result from the rapid cooling imposed by the nitrogen gas quench on the very small specimens employed in the work.

MST/1159     

Fracture toughness of M2 and H13 alloy tool steels

Abstract

The influence of microstructural variations on the fracture toughness of two tool steels having compositions (wt-%) lC–4Cr–5Mo–2V–6W (AISI M2 high-speed steel) and 0·35C–5Cr–1·5Mo;amp;#x2013;1V (AISI H13 hot-work steel) was investigated. In the as-hardened condition, the H13 steel has a higher fracture toughness than M2 steel, and the latter steel is harder. In the tempered condition, the H13 steel is again softer and has a higher fracture toughness than M2. There is a decrease in fracture toughness and an increase in hardness when the austenitizing temperature is above I050°C for M2 steel and above 1100°C for H13 steel, in both the as hardened and hardened and tempered conditions. The fracture toughness of both steels was enhanced by reducing the grain size and increasing the overall carbide volume in the matrix. The steel samples of average grain diameter ≥40μm exhibit 2–3 MN m ^?3/2 lower fracture toughness than samples of average grain diameter ≤15 μm. A high content of retained austenite appears to raise the fracture toughness of as-hardened M2 steel. Tempering improved the fracture toughness of M2 and H13 steels. The present results are explained using observations of changes in the microstructure and the modes of fracture.

MST/468     

Fracture toughness of two experimental high-strength bainitic low-alloy steels containing silicon

Abstract

The fracture toughness of two experimental silicon-containing steels in the bainitic condition has been measured and related to the microstructural state of the steels. The optimum bainitic microstructure for high strength and high toughness combinations consists of bainitic ferrite and thin interwoven laths of retained austenite instead of cementite, this condition being achieved through the silicon addition to the steels. The thin films of retained austenite are thermally and mechanically stable and act to reduce the effective fracture grain size and also possibly help to blunt propagating microcracks; blockier volumes of retained austenite are unstable and hence not beneficial to toughness. The two experimental steels achieved strength and toughness values equal to, or better than, some commercial steels in the martensitic condition.

MST/528     

Fracture toughness of steels with nickel content in respect of carbide morphology

Abstract

This paper is focused on the influence of Ni addition on the microstructure and fracture toughness of structural steels after tempering. Nickel is known to increase the resistance to cleavage fracture of steel and decrease a ductile–brittle transition temperature. The medium carbon, low alloy martensitic steels attain the best combination of properties in low tempered condition, with tempered martensite, retained austenite and transition carbides in the microstructure. In the present research, four model alloys of different Ni contents (from 0·35 to 4·00%) were used. All samples were in as quenched and tempered condition. Quenching was performed in oil at room temperature. After quenching, samples were tempered at 200°C for 2?h. An increase in nickel content in the investigated model structural steels causes a decrease in ε carbide volume fraction in their microstructure. Cementite nucleates independently in the boundaries of martensite laths and in the twin boundaries in the areas where the ε carbide has been dissolved. It was stated that stress intensity factor K_Ic significantly decreases in the case of the presence of dispersive elongated cementite precipitations at the boundaries of the prior austenite grains.     

Fracture toughness and crack growth resistance of pressure vessel plate and weld metal steels

Compact tension specimens were used to measure the initiation fracture toughness and crack growth resistance of pressure vessel steel plates and submerged are weld metal. Plate test specimens were manufactured from four different casts of steel comprising: aluminium killed C-Mn-Mo-Cu and C-Mn steel and two silicon killed C-Mn steels. Weld metal test specimens were extracted from five weld joints of Unionmelt No. 2 weld metal. The welds were of double V butt geometry having either the C-Mn-Mo-Cu steel (three weld joints) or one particular silicon killed C-Mn steel (two weld joints) as parent plate. On the upper shelf, a multiple specimen test technique was used to obtain crack growth data which were analysed by simple linear regression to determine the crack growth resistance lines and to derive the initiation fracture toughness values for each test temperature. These regression lines were highly scattered with respect to temperature and it was very difficult to determine precisely the temperature dependence of the initiation fracture toughness and crack growth resistance. The data were re-analysed, using a multiple linear regression method, to obtain a relationship between the materials' crack growth resistance and toughness, and the principal independent variables (temperature, crack growth, weld joint code and strain ageing).     

Fracture toughness and cutting

An exploratory model for cutting is presented which incorporates fracture toughness as well as the commonly considered effects of plasticity and friction. The periodic load fluctuations Been in cutting force dynamometer tests are predicted, and considerations of chatter and surface finish follow. A non-dimensional group is put forward to classify different regimes of material response to machining. It leads to tentative explanations for the difficulties of cutting materials such as ceramics and brittlo polymers, and also relates to the formation of discontinuous chips. Experiments on a range of solids with widely varying toughness/strength ratios generally agree with the analysis.     

Fracture toughness of tooth acrylics

The hardness, fracture toughness, toughness, flexural strength and Youngs moduli of three acrylic tooth polymers were investigated. The first polymer was based on a conventional homopolymer poly(methylmethacrylate). The second was based on cross-linked poly(methylmethacrylate) with an uncross-linked poly(methylmethacrylate) coating. The third material was based on an interpenetrating polymer network (IPN) of a cross-linked and uncross-linked poly(methylmethacrylate). All three polymers had similar hardness values. The cross-linked and IPN polymers had higher fracture toughness (K_IC) and toughness (G_IC) values than the conventional homopolymer poly(methylmethacrylate) polymer and lower flexural strengths (_f). The toughness of the cross-linked and IPN polymers was higher due to crack deflection around the polymer bead structure and the polymer beads acting as crack pinning sites.     

Fracture toughness of cement-based materials

Concrete is known to be a brittle material, yet there is no acceptable material parameter to quantify the fracture toughness of concrete. With an increase in efficiency and accuracy possible with numerical methods, a need to define a criterion for crack growth thus becomes evident. In this paper, various theoretical models which describe crack growth are summarized. It is shown that a single parameter such as classical stress intensity factor cannot adequately describe fracture processes in concrete. A recently proposed two-parameter fracture model is described. Some measurements of crack profile as the crack propagates observed using laser holography are also presented. For practical reasons, it was impossible to include this invited paper in the proceedings of the RILEM Congress.     

Fracture toughness of sea ice

Linear elastic fracture mechanics, which has been applied to fragile substances and successfully used for studying the brittle fracture of metallic materials, was utilized to gain an understanding of the fracture phenomena of sea ice.The present paper reports the first results of investigations into the fracture-toughness value of sea ice, which was analyzed experimentally as a function of strain rate on the basis of the stress-intensity-factor concept.The fracture toughness, K_IC, of sea ice, which was measured by an in-situ three-point bending test on notched specimens, shows almost constant value if the strain rate is less then 10^?3 s^?1 and decreases with increasing strain rate if the strain rate exceeds 10^?3 s^?1. K_IC data show considerably less scatter than existing data such as the compressive, tensile and flexural strengths.It was confirmed in the present study that the linear elastic-fracture-mechanics concept is effective for analyzing the fracture phenomena of sea ice. Moreover, the K_IC value was shown to be closely related to sea-ice structures (e.g. the size of crack-like flaws such as brine cells).It is also suggested that the fracture-toughness test might prove to be a standard testing method to obtain the sea-ice strength, since once K_1C and crack-like flaw sizes are determined, the less-scattered critical-fracture stress can be calculated.     

Fracture toughness of multilayer pipes

Multilayer pipes composed of various materials improve partially the properties of a pipe system and are frequently used in service. To estimate the lifetime of these pipes the basic fracture parameters have to be measured. In the contribution a new approach to this estimation is presented. Special type of a C-shaped inhomogeneous fracture mechanics specimen machined directly from a pipe has been proposed, numerically analyzed and tested. The corresponding K values are calculated by finite-element method and fracture toughness values of polyethylene pipes material are obtained. __________ Translated from Problemy Prochnosti, No. 1, pp. 146–149, January–February, 2008.     

Prediction of fracture toughness for heat-resistant steels considering specimen dimensions. Report 4. Fracture toughness after plastic prestraining of materials with cracks

The paper presents the results of an experimental investigation of the influence of warm prestressing (WPS) on fracture toughness characteristics of large-size specimens. The WPS has been found to be an efficient method for enhancing brittle fracture resistance of large-size bodies from the investigated materials and can be recommended for practical realization in nuclear reactors and other critical structures whose brittle fracture is impermissible both in the process of normal operation and in emergency situations. The optimum temperature-loading regime of the WPS is defined by both the properties of a given material and its thickness which governs the intensity of plastic deformation in the process of WPS. Based on the established mechanisms of the WPS effect, a physicomechanical model has been developed for the prediction of fracture toughness for pressure-vessel heat-resistant steels after WPS taking into account the influence of the stress state at the crack tip. The model makes it possible to predict fracture toughness for large-size bodies subjected to WPS with the given temperature and loading regimes from the results of testing small laboratory specimens. The most optimum regimes of the WPS can also be determined using this model and even those for several materials making up a structural component and subjected to the WPS. Translated from Problemy Prochnosti, No. 3, pp. 39–54, May–June, 1997.     

HAZ fracture toughness of titanium containing steels

Abstract

Steels containing various combinations of microalloying elements (Nb, V, and Ti) were welded at heat inputs from 3 to 6 kJ mm^?1. It was shown by detailed crack tip opening displacement fracture toughness testing of coarse grained heat affected zone (HAZ) regions in single pass weld deposits that the poorest toughness properties were exhibited by steel containing a combination of Nb, V, and Ti. Steel microalloyed with only titanium had the best HAZ fracture toughness at all heat input levels. Detailed microstructural analysis, grain size measurement, hardness, and precipitation in HAZ regions were evaluated to explain the fracture toughness properties observed.

MST/887