磁流变弹性体的性能研究

以天然橡胶为基体制备磁流变弹性体（MRE），研究MRE的Payne效应及磁感应强度和磁流变效应。电子显微镜分析得出，对于羰基铁粉质量分数最大（81.67%）的MRE，羰基铁粉分布密集，出现羰基铁粉团聚现象。流变仪测试结果表明：随着羰基铁粉质量分数的增大，MRE的Payne效应和磁流变效应增强；随着应变的增大，MRE的储能模量减小，损耗因子增大。     

Fe-Si粒子填充顺丁橡胶复合材料的磁流变性能（英文）

制备了Fe-Si和羰基铁粉(CIP)粒子填充顺丁橡胶(BR)基磁流变弹性体(MRE),研究了2种粒子对BR基MRE磁流变性能和力学性能的影响。结果表明,随着应变的上升,MRE的相对磁流变性能呈下降趋势,在相同应变下,Fe-Si粒子填充BR基MRE的相对磁流变效应大于CIP填充的MRE;与BR/CIP相比,BR/Fe-Si的拉伸强度、300%定伸应力及扯断伸长率明显下降。     

各向同性与各向异性天然橡胶磁流变弹性体的导热性能及磁流变性能（英文）

采用羰基铁粉粒子填充天然橡胶磁流变弹性体(MRE),研究了各向同性与各向异性MRE的磁流变性能及导热性能。结果表明,各向异性MRE的热扩散系数和导热系数比各向同性MRE分别提高了30. 1%和41. 9%。同时,随着应变的增大,MRE的相对磁流变效应呈下降趋势,而在相同应变下,各向异性MRE的储能模量以及相对磁流变效应均高于各向同性MRE。     

改性羰基铁粉对天然橡胶基磁流变弹性体性能的影响

选取离子液体1-烯丙基-3甲基咪唑氯(AMI)、硅烷偶联剂γ-(甲基丙烯酰氧)丙基三甲氧基硅烷(KH570)、油酸(OA)和硬脂酸(SA)改性羰基铁粉(CIP)粒子,研究了改性羰基铁粉对天然橡胶(NR)基磁流变弹性体(MRE)力学性能、微观结构、磁流变性能和热稳定性的影响。结果表明:加入改性剂后,磁性颗粒在橡胶基体中排列更加规整,团聚减少,MRE相对磁流变效应均有上升,并且OA的改性效果最好;改性羰基铁粉填充NR基MRE的的热稳定性降低。     

羰基铁粉/天然橡胶磁流变弹性体的结构与性能

研究了羰基铁粉含量和硫化温度对天然橡胶基磁流变弹性体（MRE）结构和性能的影响。结果表明,随着羰基铁粉用量的增加,MRE的交联密度降低,硫化速率提高,硫化胶的拉伸强度和扯断伸长率明显下降,胶料的热稳定性提高;随着硫化温度的升高,MRE的焦烧时间缩短,硫化返原现象严重,128℃下制备的MRE中羰基铁粉的链状结构最为明显,143℃下则不呈链状结构;在硫化温度128℃、羰基铁粉用量为60份时,制得的MRE的磁流变效应最高,达到48.9%。     

改性剂种类对羰基铁粉填充天然橡胶磁流变性能的影响（英文）

采用4种改性剂离子液体、硅烷偶联剂、油酸及硬脂酸改性羰基铁粉,以天然橡胶作为基质,研究了不同改性剂对天然橡胶基磁流变弹性体(MRE)磁流变性能的影响。结果表明,改性剂能明显提高天然橡胶基MRE的磁流变效应,其中油酸改性后的MRE的相对磁流变效应比未改性者提高了229%。扫描电镜照片显示改性后MRE中的磁性粒子呈现出定向链状结构,链段变得更加完整。     

羰基铁粉填充天然橡胶基磁流变弹性体的性能

以天然橡胶（NR）为基体,考察了4种牌号（EW、SM、SQ、CN）的羰基铁粉对NR混炼胶的硫化特性及NR基磁流变弹性体（MRE）在压缩状态下的磁流变性能、物理机械性能、热稳定性及微观形态的影响。结果表明,EW、SM、SQ、CN的平均粒径依次增大,且CN具有最宽的粒径分布,EW具有最窄的粒径分布;在4种牌号的羰基铁粉中,SM填充NR混炼胶的焦烧时间和正硫化时间最短,硫化速率最快;随着羰基铁粉粒径的增加,NR混炼胶的交联密度增大,在硫化过程中均出现的硫化返原程度加剧;SM填充MRE的磁流变效应最高,CN填充MRE的磁流变效应最低;随着羰基铁粉粒径的增加,MRE的邵尔A硬度无明显变化,300%定伸应力呈上升趋势,拉伸强度和扯断伸长率都有所降低,其中CN填充MRE的耐热稳定性最好;在4种牌号的羰基铁粉填充MRE中,CN和SQ的整体粒径较大,且CN有较明显的块状团聚,而SM和EW的整体粒径较小。     

油田用磁流变弹性体室内研究

磁流变弹性体（MRE）是将磁性粒子分散在高聚物基体中,固化后形成的复合材料.相较于磁流变液,具有不易沉降、性能稳定、控制可逆、响应迅速等优点,MRE作为新兴的智能材料,在石油钻采领域有广泛的应用前景.制备了以天然橡胶（NR）为基体,不同磁性粒子含量的各向同性和各向异性MRE,分析了样品的磁流变性能、物理机械性能和耐油性能.结果表明,随着磁性粒子含量的上升,样品的磁流变性能、交联密度、热稳定和耐油性能都明显提升,但力学性能所下降.在500 mT外加磁感应强度下,50％的各向异MRE相对磁流变效应为26.87％,绝对磁流变效应为0.61 MPa.     

NDI型聚氨酯弹性体宏观性能的研究

采用预聚物法合成了以聚四氢呋喃醚二醇(PTMG)、1, 5萘二异氰酸酯(NDI)、1,4丁二醇(BDO)、三羟甲基丙烷(TMP)等为主要原料的双组分浇注型聚氨酯弹性体。通过差示扫描量热分析、动态力学性能分析和常规力学性能分析,对NDI型聚氨酯弹性体的性能进行了研究。结果表明,NDI型聚氨酯弹性体有良好的低温柔顺性,动态生热低、储能模量高、力学性能优异;随着预聚物中NCO基含量的增加,软段玻璃化转变温度依次降低,平台区储能模量依次上升,损耗因子逐渐降低,拉伸强度先增大后减小,硬度逐渐升高。     

PTFE基复合材料动态力学性能的研究

将聚四氟乙烯(PTFE)和几种添加物采用机械共混、冷压、烧结成型的方法制备了PTFE基复合材料。用粘弹分析仪测试了复合材料的动态力学性能,得到了损耗因子、储能模量及损耗模量随温度变化的曲线,用扫描电子显微镜观察了PTFE与添加物的结合状况。结果表明,PTFE基复合材料的储能模量随添加物含量的增加而增大：加入聚苯硫醚(PPS)的PTFE基复合材料的损耗因子曲线只出现一个明显的峰,峰值变大;而加入聚苯酯、聚全氟(乙烯／丙烯)共聚物、聚醚醚酮后可使PTFE基复合材料的损耗因子峰值变小,当含量在某一范围时,复合材料的损耗因子曲线出现双峰,此时可拓宽复合材料的有效阻尼温域;随着石墨、MoS2含量的增加,PTFE基复合材料的储能模量提高,损耗因子峰值变小。     

Dynamic mechanical properties of magnetorheological elastomers based on polyurethane matrix

Magnetorheological elastomers (MRE) are mainly composed of soft magnetic particles and rubber‐like matrix. Previous studies have shown that the matrix has a greater impact on mechanical properties of MRE. In this article, a new kind of polyurethane material was fabricated and used as the matrix of MRE. The effect of several factors on the mechanical properties of MRE samples was experimentally studied, such as fabrication condition, content of iron particles, different weight ratio of castor oil and diphenylmethane diisocyanate, plasticizer. Their microstructures were observed, and the mechanical properties were measured using a testing system in the presence of an external magnetic field. The experimental results demonstrate that these factors have different impact on shear storage modulus, magneto‐induced modulus, MR effect and damping property. In addition, the damping property of these MRE is also higher than that of MRE based on the other matrix. This study can hopefully be applied to optimize the mechanical properties of MRE. POLYM. COMPOS., 37:1587–1595, 2016. © 2014 Society of Plastics Engineers     

废弃环氧模塑料填充聚氯乙烯的研究

用废弃环氧模塑料粉作为填料,采用模压成型的方法制备了聚氯乙烯（PVC）/废弃环氧模塑料复合材料,研究了废弃环氧模塑料粉的组成和性质及其与PVC的界面黏结情况,分别考察了温度和废弃环氧模塑料粉含量对复合材料力学性能和动态力学性能的影响。结果表明,废弃环氧模塑料粉具有一定的活性,能与极性树脂PVC发生作用而产生界面接枝;在模压温度为200 ℃,废弃环氧模塑料粉含量为60 %（质量分数,下同）时,复合材料的拉伸强度为32.13 MPa,弯曲强度和冲击强度分别为60.70 MPa和4.68 kJ/m2,基本可满足相关产品的要求;随着废弃环氧模塑料粉含量的增加,复合材料的储能模量提高,损耗峰向高温方向移动,且损耗峰形先变宽后变窄。     

Investigation on variable shear modulus of magnetorheological elastomer based on natural rubber due to change of fabrication design

A magnetorheological elastomer (MRE) is a smart material that has a reversible and variable modulus in a magnetic field. Natural rubber (NR), which has better mechanical properties than other rubbers, was used as the matrix. Carbonyl iron powder (CIP) was selected for the generation of a magnetic field‐dependent modulus in the MREs. The MRE specimens were cured in an anisotropic mold, which was used to induce a magnetic field. SEM images validated the CIP orientation. The shear modulus of the MREs was evaluated under a magnetic field induced by a magnetic flux generator (MFG). An evaluation system was designed that includes an MFG, which is a device that generates a magnetic field via a continuously variable‐induced current to determine the magnetic field‐dependent shear modulus. The variations of the shear modulus were observed with increasing CIP volume fraction and induced current. The experimental results revealed that the maximum variation rate of the shear modulus was 76.3% for 40 vol% of CIP and an induced current of 4 A. Using these results, the appropriate CIP volume fraction and induced current can be proposed as the guidelines in fabrication design of MREs based on NR. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

棉秆塑木复合材料的制备及性能研究

以棉秆粉和回收聚乙烯为原料、钛酸酯为偶联剂,采用热压法制备了棉秆塑木复合材料,利用正交试验法探讨了棉秆粉含量、热压温度和保温时间对塑木复合材料性能的影响,并通过物理力学性能测试单独考察了棉秆粉含量对塑木复合材料性能的影响。正交试验法的结果表明:棉秆粉含量对复合材料的弯曲强度、弹性模量和吸水率影响最大,热压温度和保温时间对复合材料的弯曲强度和弹性模量影响较大,对吸水率影响不大;当棉秆粉含量为40%、热压温度为160℃、保温时间为10 min时,塑木复合材料具有最优的综合性能。物理力学性能测试结果表明:复合材料的弯曲强度和弹性模量随棉秆粉含量的增加均呈现先增大后减小的趋势,在棉秆粉含量为40%时均达到最大值;吸水率随棉秆粉含量的增加而增大。     

Magnetic (ethylene–octene) elastomer composites obtained by extrusion

Most research on magnetorheological elastomer (MRE) composites is focused on achieving the best magnetic and magnetorheological properties of composites. Less attention is paid to obtain adequate strength properties. The aim of this study was to receive MRE composites with the best mechanical characteristics. Thermoplastic ethylene–octene rubber composites, filled with different magnetoactive particles were reported. The use of extrusion method instead of traditional preparation processes (two‐roll mill, mixer) of composites was also presented. Ferromagnetics: micro‐ and nano‐sized iron oxides, as well as gamma iron oxide and carbonyl iron powder were found to be an active fillers improving both mechanical and magnetic properties of rubber. Application of extrusion process affected mechanical properties of MRE composites and the dispersion of magnetic fillers. Dynamic mechanical analysis (DMA) indicates the presence of strongly developed secondary structure in vulcanizates. Studies investigated by vibration sample magnetometer (VSM) proved that all composites exhibit adequate magnetic properties, predispose them for plenty of applications with the most promising being nowadays tunable vibration absorbers. POLYM. ENG. SCI., 57:520–527, 2017. © 2016 Society of Plastics Engineers     

Study on ionic liquid [bmim]PF<Subscript>6</Subscript> and [hmim]PF<Subscript>6</Subscript> as plasticizer for PVC paste resin

Two kinds of room temperature ionic liquids, [bmim]PF₆ (1-butyl-3-methylimidazolium hexafluorophosphate) and [hmim]PF₆ (1-hexyl-3-methylimidazolium hexafluorophosphate), were respectively used as plasticizer for PVC paste resin. The mechanical properties, thermal and ultraviolet ray stabilities, and migration characteristics of the PVC paste resin samples were determined by universal testing machine, TG/DTA, and HPLC. The results showed that the tensile strength and elastic modulus decreased, the elongation at break and thermal stability of PVC paste resin membranes were improved with the increasing of [bmim]PF₆ or [hmim]PF₆ dosages. The immersed time and temperature could accelerate leaching and migration of plasticizers in plasticized PVC paste resin films. Moreover, the effect of solvent environment on migration amount was also studied.     

高性能聚氯乙烯复合材料的研究

以聚氯乙烯(PVC)为基体、热塑性聚氨酯弹性体(PUR–T)为增韧剂、连续玻璃纤维(GF)为增强剂,通过熔体浸渍挤出工艺制备高性能PVC复合材料,并对其力学性能、耐热性能和动态力学性能进行研究。结果表明,随着PUR–T或连续GF含量增加,复合材料的力学性能和耐热性能均得到提高,当PUR–T/PVC质量比为2/8,连续GF质量分数为30%时,复合材料的拉伸强度、缺口冲击强度、弯曲强度、弯曲弹性模量、维卡软化温度分别为83.42 MPa,19.81 k J/m2,106.33 MPa,8 823.36 MPa和74.1℃;随着连续GF含量增加,复合材料的储能模量和玻璃化转变温度提高,损耗因子降低;扫描电子显微镜测试结果表明连续GF在PVC中保持了较长的长度,分散性良好。     

High-value utilisation of ceramic waste powder in PVC-based composite and basalt fibre reinforcement effect on its performance

Herein, ceramic waste (CW) powder and basalt fibre (BF) were used as inorganic filler and reinforcement, respectively, to prepare polyvinyl chloride (PVC)-based composites. The influence of the CW content on the rheological and mechanical properties of PVC-based composites was studied to attain a proper CW filling content. Besides, the effects of BF addition on the mechanical properties, water resistance, thermal conductivity and thermal stability of the BF/CW/PVC composites were investigated. The results show that although plasticising time is prolonged as the CW filling content increases, the CW/PVC composites still have good processability under high-filling content of 50 wt% CW. The addition of 10 wt% BF improves the mechanical properties of the CW/PVC composite. The BF/CW/PVC composites have good water resistance and thermal insulation performances. The CW filling powder and BF significantly improve the thermal stability and enhance the deformation resistance and storage modulus of the composites. This work provides a high-value utilisation method for recycling CW.     

造纸黑液干粉用量对PVC/CPE热塑性弹性体性能的影响

以造纸黑液经硫酸中和处理脱水后的黑液干粉为填料,采用熔融共混法制备了聚氯乙烯(PVC)/氯化聚乙烯(CPE)/黑液干粉热塑性弹性体复合材料。利用FTIR和TGA测试了黑液干粉的结构和热性能;利用微控电子万能试验机、TGA研究了黑液干粉含量对弹性体复合材料的力学性能、热降解性能和老化性能的影响。结果表明:黑液干粉中木质素等有机物含量为33%;添加黑液干粉能改善PVC/CPE弹性体复合材料的力学性能,当黑液干粉含量为30phr时,拉伸强度保持不变,断裂伸长率提高了8%,撕裂强度提高了5%;采用硬脂酸处理的黑液干粉,其用量为30phr时,复合材料综合性能较佳,其拉伸强度提高了7%,断裂伸长率提高了12%,撕裂强度提高了18%;黑液干粉含量30phr时,PVC/CPE弹性体复合材料热降解温度提高了5℃;添加黑液干粉的复合材料,在热氧老化后拉伸强度和邵尔A型硬度增加,断裂伸长率稍有下降。