Porous elastomeric beads from crosslinked emulsions

The production of porous polymeric particles is attractive for a large number of applications and can be achieved by various techniques. Although numerous production schemes exist for glassy polymers, difficulties arise for soft, rubbery materials that need a chemical crosslinking step, such as elastomers. This is particularly true for poly(dimethylsiloxane) (PDMS), which shows the lowest glass‐transition temperature among the polymers. Recent studies suggest in situ hydrogen bubble formation or vacuum drying of water droplets dispersed in the polymer matrix in order to generate porous PDMS structures. In this work we report early results based on the chemical crosslinking of water in PDMS emulsion droplets in a mechanically stirred thermostated water vessel. This approach is shown to lead to high porosity PDMS beads (ca. 10^?3 m particle diameter) with an open structure whose properties (diameter and porosity) are strongly influenced by the starting composition (solvent, surfactant, and polymer types and ratios), as well as the operating parameters (agitation and temperature). The possible uses of these derived beads are discussed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 967–971, 2002     

Characterization of 3D elastic porous polydimethylsiloxane (PDMS) cell scaffolds fabricated by VARTM and particle leaching

In this study, elastic porous polydimethylsiloxane (PDMS) cell scaffolds were fabricated by vacuum‐assisted resin transfer moulding (VARTM) and particle leaching technologies. To control the porous morphology and porosity, different processing parameters, such as compression load, compression time, and NaCl particle size for preparing NaCl preform, were studied. The porous structures of PDMS cell scaffolds were characterized by scanning electron microscopy (SEM). The properties of PDMS cell scaffolds, including porosity, water absorption, interconnectivity, compression modulus, and compression strength were also investigated. The results showed that after the porogen–NaCl particles had been leached, the remaining pores had the sizes of 150–300, 300–450, and 450–600 μm, which matched the sizes of the NaCl particles. The interconnectivity of PDMS cell scaffolds increases with an increase in the size of NaCl particles. It was also found that the smaller the size of the NaCl particles, the higher the porosity and water absorption of PDMS cell scaffolds. The content of residual NaCl in PDMS/NaCl scaffolds reduces under ultrasonic treatment. In addition, PDMS scaffolds with a pore size of 300–450 μm have better mechanical properties compared to those with pore sizes of 150–300 and 450–600 μm. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42909.     

Synthesis and characterization of porous polydimethylsiloxane structures with adjustable porosity and pore morphology using emulsion templating technique

Porous polydimethylsiloxane (PDMS) framework with adjustable pore structures has been fabricated by polymerization of the continuous phase in the emulsion templates. Different types of surfactants, including nonionic (Triton X-100), cationic (Benzalkonium chloride), anionic (sodium dodecyl sulfate), and silicone-based block copolymer were used to stabilize the water-in-oil emulsion system. Deionized water with a wide range of internal phases varying from 10% to 60% by weight was employed to make the low internal phase emulsion and medium internal phase emulsion. The effect of surfactant type, surfactant concentration, and the internal phase volume on the stability of the emulsion, pore morphology, and pore size distribution was explored. The stability of the emulsion was investigated by comparing the pore morphology of the cured sample at different set times, such as 0, 6, and 72 h. Scanning electron microscopy was employed for the characterization of the porous structures. The image analysis was conducted, and the pore size distribution, porosity, and open-cell ratio of each sample were calculated. Interconnected pores have been seen in the porous PDMS made from emulsions with an internal phase larger than 30%. The results demonstrated that the frequency of open-cell pores and the pore size is dependent on the surfactant types.     

Novel Slippery Liquid-Infused Porous Surfaces (SLIPS) Based on Electrospun Polydimethylsiloxane/Polystyrene Fibrous Structures Infused with Natural Blackseed Oil

Hydrophobic fibrous slippery liquid-infused porous surfaces (SLIPS) were fabricated by electrospinning polydimethylsiloxane (PDMS) and polystyrene (PS) as a carrier polymer on plasma-treated polyethylene (PE) and polyurethane (PU) substrates. Subsequent infusion of blackseed oil (BSO) into the porous structures was applied for the preparation of the SLIPS. SLIPS with infused lubricants can act as a repellency layer and play an important role in the prevention of biofilm formation. The effect of polymer solutions used in the electrospinning process was investigated to obtain well-defined hydrophobic fibrous structures. The surface properties were analyzed through various optical, macroscopic and spectroscopic techniques. A comprehensive investigation of the surface chemistry, surface morphology/topography, and mechanical properties was carried out on selected samples at optimized conditions. The electrospun fibers prepared using a mixture of PDMS/PS in the ratio of 1:1:10 (g/g/mL) using tetrahydrofuran (THF) solvent showed the best results in terms of fiber uniformity. The subsequent infusion of BSO into the fabricated PDMS/PS fiber mats exhibited slippery behavior regarding water droplets. Moreover, prepared SLIPS exhibited antibacterial activity against Staphylococcus aureus and Escherichia coli bacterium strains.     

Preparation and characterization of poly (vinyl chloride)-blend-poly (carbonate) heterogeneous cation exchange membrane: Investigation of solvent type and ratio effects

In this research polyvinylchloride/polycarbonate blend heterogeneous cation exchange membranes were prepared by solution casting technique using cation exchange resin powder as functional groups agent. Tetrahydrofuran (THF) and dimethylformamide (DMF) were utilized as solvents. The effect of solvent type and ratio (THF/DMF mixture) on properties of prepared membranes was studied. SEM and SOM images showed relatively uniform particle distribution and also uniform surface for the membranes. Images showed that at high DMF ratio decrease of polymer conformation with particles surface reduces the compatibility of polymer-particle. The membrane ion exchange capacity and permeability were enhanced initially by increase of DMF ratio up to 5% (v/v) in casting solution and then they began to decrease with more DMF ratio. Results showed that membrane potential, transport number, selectivity and thermal stability all were decreased by DMF ratio increasing. Conversely, membrane water content, specific surface area and roughness showed opposite trends. Membrane electrical resistance initially declined by increase in DMF content up to 15% (v/v) and then it began to increase. The increase of electrolyte concentration also led to decrease in membrane transport number and selectivity. Membrane with (95:5) (v/v) solvent ratio (THF:DMF) exhibited more appropriate performance compared to others.     

Preparation of polyvinylchloride membranes from solvent mixture by immersion precipitation

In this study, polyvinylchloride (PVC) membranes were prepared through the immersion precipitation method using a mixture of two solvents (tetrahydrofuran (THF) and dimethyl formamide (DMF)), which had different affinities with the nonsolvent (water). Membranes prepared from PVC/THF/water system showed a sponge‐like structure with isolated pores, which were impermeable to water even at a feed pressure of 20 bars, whereas those prepared from PVC/DMF/water exhibited a porous macrovoid containing morphology with a high water flux. The precipitation time and polymer concentration profiles were calculated by using a simple mathematical model and were in good agreement with the experimental findings on PVC/THF/water and PVC/DMF/water systems. By using a mixture of DMF and THF as solvent and changing the mixed solvent composition, membranes with different morphologies from sponge‐like to macrovoid containing were obtained. The membranes showed no water flux below a DMF concentration of 50 wt % and then became increasingly permeable with increasing DMF content in the casting solution. Measurement of the system cloud points showed a linear change of system thermodynamics with variation of the mixed solvent composition. The obtained results showed that although the system thermodynamics could explain the overall behavior of the system, but the local changes such as change of membrane performance from impermeable to permeable at a certain mixed solvent composition could not be explained by the thermodynamics alone. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40206.     

Preparation of polydimethylsiloxane/polystyrene interpenetrating polymer network membranes and permeation of aqueous ethanol solutions through the membranes by pervaporation

Polydimethylsiloxane (PDMS)/polystyrene (PSt) interpenetrating polymer network (IPN) membranes were prepared by the bulk copolymerization of styrene and divinylbenzene in the PDMS networks. The interpenetration of PDMS and PSt resulted in the improvement of mechanical properties of PDMS. Transmission electron microscope (TEM) observation demonstrated that the PDMS/PSt IPN membranes have microphase-separated structures consisting of a continuous PDMS phase and a discontinuous PSt phase. When an aqueous ethanol solution was permeated through the PDMS/PSt IPN membranes by pervaporation, the PDMS/PSt IPN membranes exhibited ethanol permselectivity, regardless of the PDMS content. The effects of their microphase-separated structures on the permeability and selectivity for aqueous ethanol solutions are discussed experimentally and theoretically. © 1996 John Wiley & Sons, Inc.     

Porous biodegradable polyesters. I. Preparation of porous poly(L‐lactide) films by extraction of poly(ethylene oxide) from their blends

Porous poly(L ‐lactide) (PLLA) films were prepared by water extraction of poly(ethylene oxide) (PEO) from solution‐cast PLLA and PEO blend films. The dependence of blend ratio and molecular weight of PEO on the porosity and pore size of films was investigated by gravimetry and scanning electron microscopy. The film porosity and extracted weight ratio were in good agreement with the expected for porous films prepared using PEO of low molecular weight (M_w = 1 × 10³), but shifted to lower values than expected when high molecular weight PEO (M_w = 1 × 10⁵) was utilized. The maximum pore size was larger for porous films prepared from PEO having higher molecular weight, when compared at the same blending ratio of PLLA and PEO before water extraction. Differential scanning calorimetry of as‐cast PLLA and PEO blend films revealed that PLLA and PEO were phase‐separated at least after solvent evaporation. On the other hand, comparison of blend films before and after extraction suggested that a small amount of PEO was trapped in the amorphous region between PLLA crystallites even after water extraction and hindered PLLA crystallization during solvent evaporation. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 629–637, 2000     

Morphology and performance control of PLLA-based porous membranes by phase separation

The structure, porosity and crystallization behavior of poly (L-lactic acid) and poly (L-lactic acid)/polyurethane porous membranes, prepared from ethanol/dioxane and ethanol/water coagulation baths through immersion precipitation, have been systematically investigated. The diffusion rate between solvent and nonsolvent as well as the equilibrium phase diagram of PLLA/solvent/nonsolvent system were also well studied. It has been proved that the ultimate structure and performance of the membranes could be mediated under control by suitable adjustment on phase separation behavior of the ternary system through varying coagulation bath compositions. The results show that the presence of lower ratio of dioxane in ethanol baths endows the resulting membranes with uniform sponge-like structure, higher porosity and crystallinity due to the moderate solidification and crystallization of PLLA, while increasing the water concentration tends to have a modestly opposite effect and obtains membranes with irregular finger-like structure, lower porosity and crystallinity. Under the same coagulation baths, PLLA/PU membranes possess slightly larger pores size and porosity than pure PLLA membranes, but the presence of PU appears to have no effect on the crystallinity of PLLA.     

Fabrication and characterization of chitosan/gelatin porous scaffolds with predefined internal microstructures

The fabrication process for a novel three-dimensional (3D) chitosan/gelatin scaffold with predefined multilevel internal architectures and highly porous structures is presented combining solid freeform fabrication (SFF), microreplication and lyophilization techniques. The computer model of the scaffold is designed with biological data such as branching angle in liver vascular cast incorporated. Stereolithography (SL), known as a SFF technique, is utilized to build the resin mould, based on which poly-dimethylsilicone (PDMS) mould is produced by microreplication. The chitosan/gelatin hybrid solution is then cast onto the PDMS mould for pre-freeze and the monolayer porous structures with organized internal morphology are produced upon lyophilization. The 3D scaffold can be constructed via stacking these monolayer structures. The properties of porous structure, such as porosity, pore size and micromorphology as well as wall thickness, were investigated. Scanning electron microscopy (SEM) demonstrated that the scaffold possesses multilevel organized internal morphologies including vascular systems (portal vein, artery and hepatic vein) and parenchymal component (hepatocyte chamber). These organized structures enable orderly arrangement of hepatocyte and hepatic nonparenchymal cells and co-culture in the same 3D scaffold to guide liver regeneration in a controlled manner. Cell culture experiment in vitro showed that hepatocytes perform better in the well-defined chitosan/gelatin scaffold than in porous scaffold. This approach makes it flexible to investigate the relationship between internal scaffold microstructure and hepatocyte behavior in vitro. It also provides a new way to fabricate complex 3D scaffold using various natural biomaterials for vital organ engineering.     

Effects of THF as cosolvent in the preparation of polydimethylsiloxane/polyethersulfone membrane for gas separation

Polydimethylsiloxane/polyethersulfone (PDMS/PES) asymmetric membranes are widely applied in gas separation. However, the effects of common cosolvent on these membranes remain unknown. In order to study the changes in membrane morphology and gas separation properties, asymmetric PDMS/PES membranes were prepared. The studied parameters were types of cosolvents, tetrahydrofuran (THF) concentration, evaporation time, and PDMS concentration. Membrane morphology was examined using scanning electron microscopy and gas separation was conducted using pure CO₂, N₂, CH₄, and Hat 25°C. The addition of cosolvent into the polymer solution decreased the dope viscosity and delayed liquid–liquid demixing during phase inversion. Macrovoids formation was observed in substructure layer after adding THF and these macrovoids elongated with the reduction in THF content. There were microvoids formed on top of macrovoids and microvoids layer became thicker due to the increasing evaporation time of solvents before coagulation in nonsolvent. The PDMS coating on the PES membrane formed a dense skin layer and exhibited higher selectivity compared to the uncoated membrane. Membrane contained THF cosolvent with 60 s evaporation time and 3 wt% coated PDMS is the optimum membrane among other membranes in this work. The CO₂/N₂ selectivity was enhanced by 73.3% with CO₂ permeance of 44.86 GPU. POLYM. ENG. SCI., 54:2177–2186, 2014. © 2013 Society of Plastics Engineers     

Density‐based phase‐separation asymmetric polyethylene–poly(dimethyl siloxane) blend membranes: Preparation and properties

A new concept of density‐based phase separation for the preparation of asymmetric membranes from polyethylene (PE) blended with liquid poly(dimethyl siloxane) (PDMS) has been tried. The PE/PDMS membranes were prepared via high‐temperature solution casting. The purpose of incorporating PDMS was to utilize its flexibility, relatively high density in comparison with PE, and dissolution in common solvent for the formation of asymmetric PE/PDMS membranes. The study has been carried out with 1.25, 2.5, 5, and 10% (v/w) loading of PDMS. A host of techniques were used to study morphology of PE/PDMS blend membranes. The membranes show nodular structure on surfaces in contact with solvent vapor environment, whereas the opposite surfaces have smoother texture devoid of nodules. Although differential scanning calorimetric (DSC) melting endotherms indicate enhancement of crystallinity with PDMS addition, chemical etching and subsequent scanning electron microscopic (SEM) observations show increasingly ordered spherulitic pattern on individual nodules with the incorporation of PDMS up to 2.5%. The density of the films also increases with the addition of PDMS as compared to the control. ATR‐FTIR data revealed asymmetric distribution of PDMS in membranes with more PDMS retention toward lower surface of membranes. Membrane cross sections were indicative of graded porosity with increasing pore size toward the bottom surface of membranes. The results were explained in terms of density‐based phase separation.© 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91:2278–2287, 2004     

造孔剂和增强剂对工业固废基多孔陶瓷性能的影响

以镁渣,粉煤灰为原料,添加造孔剂(电石渣、碳粉)和增强剂(高岭土、膨润土)制备多孔陶瓷,并研究造孔剂和增强剂种类和含量对多孔陶瓷性能的影响.结果表明,添加造孔剂后,多孔陶瓷的烧失率、吸水率和气孔率升高,体积密度和强度降低.同等含量时,碳粉具有较好的造孔效果;多孔陶瓷的烧失率、吸水率和气孔率最高可分别达到30％,38％和53％,体积密度最小达到1.4 g/cm3;添加增强剂后,多孔陶瓷的强度大为提高,但其吸水率、气孔率降低,体积密度增加.高岭土的含量不大于10％时,其粘结增强效果明显优于同等含量膨润土的;多孔陶瓷的压缩强度可至28 MPa.     

Study of factors affecting the formation of a gradient structure in acrylate copolymer/fluoro-copolymer blends

The effects of the solution concentration and the rate of solvent evaporation on the formation of gradient structures were examined for poly(2-ethylhexyl acrylate-co-acrylic acid-co-vinyl acetate) [P(2EHA-AA-VAc)]/poly(vinylidene fluoride-co-hexafluoro-acetone) [P(VDF-HFA)] blends. When the 30/70 P(2EHA-AA-VAc)/P(VDF-HFA) blend was prepared from 10 wt% THF solution, a gradient structure was not formed. When the 70/30, 50/50, and 30/70 P(2EHA-AA-VAc)/P(VDF-HFA) blends were prepared by casting from 5 wt% tetrahydrofuran (THF) solution onto poly(tetrafluoroethylene) (PTFE), the chemical compositions of the surface and bottom sides of the blends were different depending on the blend ratio and rate of solvent evaporation. Therefore, it was concluded that the formation of a gradient structure is strongly influenced by the solution concentration and the rate of solvent evaporation.     

Porous poly(2-hydroxyethyl acrylate) hydrogels prepared by radical polymerisation with methanol as diluent

Dynamic-mechanical and water sorption properties of porous and non-porous hydrogels have been studied as a function of their porosity and crosslinking density. Porous hydrogels with different crosslinking densities were prepared by co-polymerisation of 2-hydroxyethyl acrylate and ethyleneglycol dimethacrylate in solution in methanol. Pores were formed due to the segregation of the solvent from the polymer network during the polymerisation process. The porosity of the samples was observed by scanning electron microscopy. The pores collapse during the drying process after polymerisation but they reopen when the xerogel is immersed in liquid water. Bulk polymer networks with varying crosslinking densities were also synthesised and used as a reference in the analysis of the porous hydrogels. Water sorption from the gas phase and from the liquid phase was studied by means of equilibrium sorption isotherms and immersion experiments, respectively. Dynamic-mechanical spectroscopy conducted on the xerogels shows that the elastic modulus in the rubber-like state highly depends on the amount of solvent used in the polymerisation what is attributed to the presence of discontinuity surfaces in the xerogel although the pores are closed.     

Controlled preparation of porous polysulfone monolith via concentrated emulsion templating using an aminated polysulfone as surfactant

A methodology for preparing porous polysulfone (PSF) monolith via concentrated emulsion templating was proposed. A regular emulsion was first prepared using a solution of PSF in chloroform as the continuous phase and deionized water as the dispersed one. After the emulsion was formed, the liquid species in the emulsion was allowed to be evaporated. The solvent chloroform was first removed and the emulsion was transformed to a concentrated emulsion. Further removing the aqueous species, a porous PSF monolith was obtained. To keep the system stable throughout the process, an aminated polysulfone rather than conventional surfactants was employed. The effects of chloroform and water fractions, the nature and loading of the macromolecular surfactant, the evaporating temperature on the pore structure were investigated. Controlled porous structure with different pore size and porosity could be obtained through the method. POLYM. ENG. SCI., 2011. © 2010 Society of Plastics Engineers.     

Preparation and properties of poly(L‐lactic acid) scaffolds by thermally induced phase separation from a ternary polymer–solvent system

Poly(L ‐lactic acid) (PLLA) foams for tissue engineering were prepared via thermally induced phase separation of a ternary system PLLA/dioxane/tetrahydrofuran (THF) followed by double solvent exchange (water and ethyl alcohol) and drying. An extension to solidification from solution of a previously developed method for solidification from the melt was adopted. The technique is based on a continuous cooling transformation (CCT) approach, consisting in recording the thermal history experienced by rapidly cooled samples and then analyzing the resulting sample morphology. Different foams were produced by changing the relative amount of dioxane and THF in the starting solution while the amount of polymer was kept constant. Results show that the final morphology and crystallinity (measured by DSC) depend on solvent power, which in its turn was determined by the ratio dioxane/THF, and a minimum of pore size, optimum final crystallinity and crystallization rate were achieved for a system containing 70 % of dioxane. Under this condition, a higher bulk density (evaluated by Hg intrusion porosimetry) and a larger specific surface area (measured by BET N₂ sorption technique) was achieved. Copyright © 2004 Society of Chemical Industry     

Heterogeneous styrene–divinylbenzene copolymers. Stability conditions of the porous structures

The change in the porosity of styrene–divinylbenzene (S–DVB) copolymers during drying as a function of the quality of the diluent and of the divinylbenzene (DVB) concentration was investigated after drying the networks from water (maximum porosity) and from toluene (stable porosity). Two different diluents, namely toluene and cyclohexanol, were used in the polymerization system at a fixed volume fraction of the organic phase (0.50). The phase separation in toluene is accompanied by a slight deswelling of the network phase, whereas that in cyclohexanol leads to largely unswollen network phase. The stable porosity increases abruptly over a narrow range of the DVB concentration, i.e., between 40 and 50% DVB in toluene and between 15 and 25% DVE in cyclohexanol. The maximum porosity increases almost linearly with increasing DVB concentration up to a certain value, and then remains constant. The results indicate that the two main factors which determine the physical state of the swollen heterogeneous S–DVB copolymers, as well as the stability of the porous structures, are (1) the critical conversion at the incipient phase separation and (2) the degree of the inhomogeneity in crosslink distribution.     

丁二烯/苯乙烯阴离子连续溶液共聚合研究

在2L的搅拌釜式反应器中，对以正丁基锂（n-BuLi)、THF和环己烷分别为引发剂、调节剂和溶剂的丁二烯／苯乙烯阴离子连续溶液共聚合进行了实验研究。用气相色谱、凝胶渗透色谱和核磁共振仪分别实测了单体转化率、共聚物的分子量分布和共聚物的微观结构。考察了平均停留时间和THF／Li^ 比值对丁苯连续共聚合的转化率、分子量及分子量分布和共聚物微观结构的影响。研究结果表明，在THF存在下，由n-BuLi引发的丁苯阴离子连续溶液共聚合可获得微观结构较合适的丁苯无规共聚物；平均停留时间对转化率有明显影响，而对共聚物的微观结构的影响较小；THF／Li^ 比值对聚合速率及共聚物中的结合苯乙烯含量有明显影响，对共聚物的微观结构如1，2－结构 1，4－结构及顺反结构也有一定程度的影响，THF／Li^ 比值对共聚物的平均分子量有显著的影响，因而共聚物的分子量分布无明显影响。研究表明合适的THF／Li^ 比值为70。