Thermal aging properties and chemical resistance of blends of natural rubber and epoxidized low molecular weight natural rubber

Studies into solvent resistance and aging properties of blends of natural rubber and epoxidized low molecular weight natural rubber were carried out. Vulcanization of the blends using the semi‐efficient vulcanization (semi‐EV) system was found to have curing advantages over conventional vulcanization (CV) and efficient vulcanization (EV) systems. The rheological properties (cure time, t₉₀, and scorch time, t₂), solvent resistances, and aging properties of the vulcanizates were found to improve as the level of epoxidized low molecular weight natural rubber in the blends increases. The mechanical properties of the blends were also found to be within the accepted level for NR vulcanizates. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1733–1739, 2005     

Rheological and thermal properties of blends of a long-chain branched polypropylene and different linear polypropylenes

Blends of a long-chain branched polypropylene (LCB-PP) and four linear polypropylenes (L-PP) having different molecular weights were prepared using a twin screw extruder. The linear viscoelastic properties suggested the immiscibility of the high molecular weight L-PP based blends, and the miscibility of the low molecular weight L-PP based blends. In addition, the Palierne emulsion model showed good predictions of the linear viscoelastic properties for both miscible and immiscible PP blends. However, as expected, the low-frequency results showed a clear effect of the interfacial tension on the elastic modulus of the blends for the high molecular weight L-PP based blends. A successful application of time-temperature superposition (TTS) was found for the blends and neat components. Uniaxial elongational properties were obtained using a SER unit mounted on an ARES rheometer. A significant strain hardening was observed for the neat LCB-PP as well as for all the blends. The influence of adding LCB-PP on the crystallinity, crystallization temperature, melting point, and rate of crystallization were studied using differential scanning calorimetry (DSC). It was found that the melting point and degree of crystallinity of the blends first increased by adding up to 20 wt% of the branched component but decreased by further addition. Adding a small amount of LCB-PP caused significant increase of the crystallization temperature while no dramatic changes were observed for blends containing 10 wt% LCB-PP and more. Furthermore, the crystalline morphology during and after crystallization of the various samples was monitored using polarized optical microscopy (POM). Compared to the neat linear polymers, finer and numerous spherulites were observed for the blends and LCB-PP. Dynamic mechanical (DMA) data of the blends and pure components were also analyzed and positive deviations from the Fox equation for the glass transition temperature, T_g, were observed for the blends.     

Rheological and thermal properties of single‐site polyethylene blends

Branched polyethylenes, low‐density polyethylenes (LDPE1 and LDPE2) or long‐chain‐branched very low density polyethylenes (VLDPE2), were blended with very low density polyethylenes containing short branches (VLDPE1 and VLDPE3). The rheological and thermal measurements of the pure copolymers and their blends (VLDPE1–LDPE1, VLDPE1–LDPE2, VLDPE1–VLDPE2, and VLDPE2–VLDPE3) were taken by controlled stress rheometry and differential scanning calorimetry, respectively. The shear‐thinning effect became stronger with increasing long‐chain‐branched polymer compositions when it was correlated with the flow behavior index, and the extent of shear thinning was different for each blend set. Stronger shear thinning and a linear composition dependence of the zero‐shear viscosity were observed for the VLDPE1–LDPE1 and VLDPE1–LDPE2 blends. These blends followed the log additivity rule, and this indicated that they were miscible in the melt at all compositions. In contrast, a deviation from the log additivity rule was observed for the VLDPE1–VLDPE2 blend compositions with 50% or less VLDPE2 and for the VLDPE3–VLDPE2 blends with 50% or more VLDPE2. The thermal properties of the blends were consistent with the rheological properties. VLDPE1–LDPE1 and VLDPE1–LDPE2 showed that these blends were characteristic of a single‐component system at all compositions, whereas the phase separation (immiscibility) was detected only for VLDPE1–VLDPE2 blends with 50% or less VLDPE2 and for VLDPE3–VLDPE2 blends with 50% or more VLDPE2. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 95: 1549–1557, 2005     

Compatibilization of a polyolefin blend through covalent and ionic coupling of grafted polypropylene and polyethylene. I. Rheological,thermal, and mechanical properties

A polypropylene/high‐density polyethylene blend containing 70 wt % polypropylene was prepared and compatibilized via the addition of maleic anhydride grafted polypropylene and polyethylene. The functionalized polymer chains were coupled with two types of coupling agents. Dodecane diamine formed covalent bonds with the maleic anhydride, whereas two metallic salts, zinc acetate and sodium hydrogenocarbonate, formed ionic interactions with the carboxylic functions produced by the hydration of the anhydride cycle. The coupling of the grafted polyolefin chains was successfully realized by a single operation in a twin‐screw extruder. The coupling agents were efficient in improving the elongation at break and impact properties of the studied blends. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 312–320, 2005     

Preparation and thermal properties of bismaleimide blends based on hydroxyphenyl maleimide

N‐(4‐hydroxyphenyl)maleimide was melt‐blended with the glycidyl ether of bisphenol‐A and various mole percentages of 4, 4′‐(diaminodiphenylsulfone) bismaleimide. The cure behaviour of the resins was evaluated by differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DMTA). The blends showed distinct reductions in the onset of cure (T_o) and peak exothermic (T_exo) temperatures. The blends cured at low temperatures exhibited glass transition temperatures (T_gs) higher than the cure temperatures. The cured blends showed high moduli, glass transition temperatures in excess of 250 °C and good thermal stabilities up to 400 °C. Copyright © 2005 Society of Chemical Industry     

Structure and properties of polypropylene/high‐density polyethylene blends by solid equal channel angular extrusion

The solid equal channel angular extrusion (ECAE) process on polypropylene (PP)/high‐density polyethylene (HDPE) blends was carried out. Scanning electron microscopy (SEM) was used to observe the sample structures. Results showed that ECAE process could make PP/HDPE blends to produce orientation structure. Impact performance of ECAE‐PP/HDPE samples after ECAE process improved remarkably, especially for ECAE‐PP/HDPE (90/10)‐O whose impact strength reached 91.91 kJ/m², 18.1 times higher than that of pure PP and 11.2 times higher than that of PP/HDPE (90/10). The mechanism of enhancing between HDPE and PP was discussed. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39759.     

Rheological,mechanical, thermal,and morphological properties of polypropylene/ethylene‐octene copolymer blends

Rheological and morphological studies were performed on polymer blends of ethylene‐octene copolymer [polyethylene elastomer (PEE)] and polypropylene (PP). The viscosities of PEE, PP, and PEE/PP blends were analyzed using an Instron capillary rheometer and a Rheometrics Dynamic Stress Rheometer, SR 200. A non‐Newtonian flow behavior was observed in all samples in the shear rate range from 27 to 2700 s⁻¹, whereas at shear rates in the range from 0.01 to 0.04 s⁻¹, a Newtonian flow behavior was verified. The scanning electron micrographs showed that dual‐phase continuity may occur between 50 and 60 (wt %) of PEE. This result is consistent with the Sperling's model. The mechanical analysis showed that PEE/PP, with 5 wt % of PEE, presented an increase on the mechanical properties and as the PEE content increased, a negative deviation in relation to an empirical equation was observed. Thermal analysis showed that there were no change in the crystallization behavior of the matrix when different elastomer contents were added. Dynamic mechanical thermal analysis showed that samples with low PEE contents presented only one peak, indicating a certain degree of miscibility between the components of these blends. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 692–704, 2000     

Compatibilization of polypropylene/polyamide 6 blends using new synthetic nanosized talc fillers: Morphology,thermal, and mechanical properties

New synthetic nanotalc and a commercially available natural fine talc (Luzenac© A3) were chosen in order to establish a comparative study in terms of their contributions on the improvement of the morphology as well as the final properties of PP/PA6 blends prepared by melt processing. At first, the TEM and SEM micrographs showed that both talc particles have a preferential affinity for the more hydrophilic polyamide 6 phase compared with the continuous PP matrix. Moreover, in both cases, the addition of talc fillers induces a significant decrease of the size of the PA6 domains but the better compatibilization efficiency was obtained in the presence of synthetic nanotalc particles. In this work, the positive change induced by the talc nanofillers on the crystallization kinetics and final morphology was highlighted. In addition, compared with natural talc, a highly level of dispersion of talc layers has been obtained with the synthetic nanotalc which is more hydrophilic. Thus, this better dispersion greatly improves the thermal stability of PP/PA6 blends and leads to better mechanical properties (+ 40% in Young's modulus). © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40453.     

Rheological and thermal properties of thermoplastic natural rubbers based on poly(methyl methacrylate)/epoxidized‐natural‐rubber blends

Epoxidized natural rubbers (ENRs) with epoxide levels of 10, 20, 30, 40, and 50 mol % were prepared. The ENRs were later blended with poly(methyl methacrylate) (PMMA) with various blend formulations. The mixing torque of the blends was observed. The torque increased as the PMMA contents and epoxide molar percentage increased in the ENR molecules. Furthermore, the shear stress and shear viscosity of the polymer blends in the molten state increased as the ENR content and epoxide molar percentage increased in the ENR molecules. Chemical interactions between polar groups in the ENR and PMMA molecules might be the reason for the increases in the torque, shear stress, and viscosity. All the ENR/PMMA blends exhibited shear‐thinning behavior. This was observed as a decrease in the shear viscosity with an increase in the shear rate. The power‐law index of the blends decreased as the ENR contents and epoxide molar percentage increased in the ENR molecules. However, the consistency index (or zero shear viscosity) increased as the ENR contents and epoxide molar percentage increased. A two‐phase morphology was observed with scanning electron microscopy. The small domains of the minor components were dispersed in the major phase. For the determination of blend compatibility, two distinct glass‐transition‐temperature (T_g) peaks from the tan δ/temperature curves were found. Shifts in T_g to a higher temperature for the elastomeric phase and to a lower temperature for the PMMA phase were observed. Therefore, the ENR/PMMA blends could be described as partly miscible blends. According to the thermogravimetry results, the decomposition temperatures of the blends increased as the levels of ENR and the epoxide molar percentage increased. The chemical interactions between the different phases of the blends could be the reason for the increase. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3561–3572, 2004     

Rheological study of polypropylene copolymer/polyolefinic elastomer blends

Blends of polypropylene copolymer (PP‐cp) and a polyolefinic elastomer (POE) were prepared by a melt‐blending process at 210°C and 60 rpm using a counterrotating twin‐screw extruder. The POE content was varied up to 25%. The shear viscosity over a wide range of shear rate was measured. All blend compositions showed well‐defined zero shear viscosity and shear thinning behavior. The melt viscosity values were between those of the principal components in all cases. Rheology of blends shows different behavior up to concentrations of POE corresponding to the tough–brittle transition. The linear viscoelastic properties (G′, G″, η*, η′, η″) were used to check the miscibility of the two components in the melt state. All blend compositions showed a good degree of miscibility over the range of POE concentrations studied. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 665–671, 2002; DOI 10.1002/app.10376     

Study on processing of ultrahigh molecular weight polyethylene/polypropylene blends: Capillary flow properties and microstructure

The capillary flow properties and morphologies of ultrahigh molecular weight polyethylene/polypropylene (UHMWPE/PP) blends were studied. The results show that UHMWPE is difficult to process. The melts flowed unsteadily at lower shear rate. With 10 wt % PP contained in the UHMWPE/PP blends, the apparent melt viscosity was much lower than that of UHMWPE. When the PP content increased to 20 and 30 wt %, no pressure vibration occurred throughout the whole shear rate range. Microstructure analysis showed that PP prefers to locate in the amorphous or low crystallinity zones of the UHMWPE matrix. The flowability of UHMWPE increased substantially with the addition of PP. The addition of PE could not effectively reduce the chain entanglement density of UHMWPE. The improvement of processability of UHMWPE by the addition of PE was rather limited. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3894–3900, 2004     

Rheological and thermal properties of binary blends of polypropylene and poly(ethylene‐CO‐1‐octene)

Dynamic viscoelastic properties of binary blends consisting of an isotactic polypropylene (i‐PP) and ethylene‐1‐octene copolymer (PEE) were investigated to reveal the relation between miscibility in the molten state and the morphology in the solid state. In this study, PEE with 24 wt % of 1‐octene was employed. The PEE/PP blend with high PEE contents showed two separate glass‐relaxation processes associated with those of the pure components. These findings indicate that the blend presents a two‐phase morphology in the solid state as well as in the molten state. The PEE/PP blend with low PEE content showed a single glass‐relaxation process, indicating that PEE molecules were probably incorporated in the amorphous region of i‐PP in the solid state. The DMTA analysis showed that the blends with low PEE contents presented only one dispersion peak, indicating a certain degree of miscibility between the components of these blends. These results are in accordance with the results of the rheological analysis. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1634–1639, 2001     

Improvement of the thermal properties of poly(3‐hydroxybutyrate) (PHB) by low molecular weight polypropylene glycol (LMWPPG) addition

In this work, blends of poly(3‐hydroxybutyrate) (PHB) with 5, 10, 15, and 20 wt % low molecular weight poly(propylene glycol) (LMWPPG) have been prepared and characterized by scanning electron microscopy (SEM), Fourier transform infrared (FTIR) with attenuated total reflectance (ATR) accessory and simultaneous thermal analysis (TG/DTA). FTIR and thermal analyses suggested that the presence of LMWPPG led to a maximum crystallinity for the blend PHB/PPG (90/10) blend. The presence of LMWPPG also caused a significant increase of the PHB processability window, i.e., the difference of the melting and degradation temperature, of PHB from 105 to 134°C, which is extremely important for the industrial uses of PHB. This PHB stabilization effect is discussed in terms of an intermolecular interaction of the PHB carbonyl with LMWPPG methyl groups which probably hinders the classical radon β‐scission PHB intramolecular decomposition mechanism. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Elongational rheology of LLDPE / LDPE blends

The objective of this study is to investigate the effect of low density polyethylene (LDPE) content in linear low density polyethylene (LLDPE) on the crystallinity and strain hardening of LDPE / LLDPE blends. Three different linear low density polyethylenes (LL‐1, LL‐2 and LL‐3) and low density polyethylenes (LD‐1, LD‐2 and LD‐3) were investigated. Eight blends of LL‐1 with 10, 20, 30 and 70 wt % of LD‐1 and LD‐3, respectively, were prepared using a single screw extruder. The elongational behavior of the blends and their constituents were measured at 150°C using an RME rheometer. For the blends of LL‐1 with LD‐1, the low shear rate viscosity indicated a synergistic effect over the whole range of concentrations, whereas for the blends of LL‐1 with LD‐3, a different behavior was observed. For the elongational viscosity behavior, no significant differences were observed for the strain hardening of the 10–30% LDPE blends. Thermal analysis indicated that at concentrations up to 20%, LDPE does not significantly affect the melting and crystallization temperatures of LLDPE blends. In conclusion, the crystallinity and rheological results indicate that 10–20% LDPE is sufficient to provide improved strain hardening in LLDPE. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 3070–3077, 2003     

Characterization by thermal analysis of high density polyethylene/polypropylene blends with enhanced biodegradability

Blends of high density polyethylene (HDPE) and polypropylene (PP) with different biodegradable additives have been subjected to an outdoor soil burial test. The effect of the degradation process on the structural and morphological properties of the samples has been studied by thermogravimetry, differential scanning calorimetry, and dynamic‐mechanical spectroscopy. The thermogravimetric results show that the additive is more affected by the degradation process than the polymeric matrix. Changes both in the crystalline morphology and the activation energies of the relaxation processes take place in different stages, and can be described using polynomial equations. These changes occur on different time scales depending on the additive used. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 174–185, 2002     

Mechanical properties and morphology of polyethylene–polypropylene blends with controlled thermal history

The effect of time–temperature treatment on the mechanical properties and morphology of polyethylene–polypropylene (PE–PP) blends was studied to establish a relationship among the thermal treatment, morphology, and mechanical properties. The experimental techniques used were polarized optical microscopy with hot‐stage, scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and tensile testing. A PP homopolymer was used to blend with various PEs, including high‐density polyethylene (HDPE), low‐density polyethylene (LDPE), linear low‐density polyethylene (LLDPE), and very low density polyethylene (VLDPE). All the blends were made at a ratio of PE:PP = 80:20. Thermal treatment was carried out at temperatures between the crystallization temperatures of PP and PEs to allow PP to crystallize first from the blends. A very diffuse PP spherulite morphology in the PE matrix was formed in partially miscible blends of LLDPE–PP even though PP was present at only 20% by mass. Droplet‐matrix structures were developed in other blends with PP as dispersed domains in a continuous PE matrix. The SEM images displayed a fibrillar structure of PP spherulite in the LLDPE–PP blends and large droplets of PP in the HDPE–PP blend. The DSC results showed that the crystallinity of PP was increased in thermally treated samples. This special time–temperature treatment improved tensile properties for all PE–PP blends by improving the adhesion between PP and PE and increasing the overall crystallinity. In particular, in the LLDPE–PP blends, tensile properties were improved enormously because of a greater increase in the interfacial adhesion induced by the diffuse spherulite and fibrillar structure. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1151–1164, 2000     

Photodegradation of thermodegraded polypropylene/high‐impact polystyrene blends: Mechanical properties

The influence of the addition of high‐impact polystyrene (HIPS) on polypropylene (PP) photodegradation was studied with blends obtained by extrusion with and without styrene–butadiene–styrene (SBS) copolymer (10 wt % with respect to the dispersed phase). The concentrations of HIPS ranged from 10 to 30 wt %. The blends and pure materials were exposed for periods of up to 15 weeks of UV irradiation; their mechanical properties (tensile and impact), fracture surface, and melt flow indices were monitored. After 3 weeks of UV exposure, all of the materials presented mechanical properties of the same order of magnitude. However, for times of exposure greater than 3 weeks, an increasing concentration of HIPS resulted in a better photostability of PP. These results were explained in light of morphological observations. This increase of photostability was even greater when SBS was added to the blends. It was more difficult to measure the melt flow index of the binary PP/HIPS blends than that of PP for low concentrations of HIPS; this was most likely due to energy transfer between the blend domains during photodegradation. This phenomenon was not observed for the ternary blends. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Flow marks in injection molding of polypropylene and ethylene–propylene elastomer blends: Analysis of morphology and rheology

This paper reports an investigation of asynchronous flow marks on the surface of injection molded parts and short shots made from two different blends of polypropylene and ethylene–propylene random copolymer elastomers. Flow marks were observed on the surface with both blends; the spatial frequency of flow marks on the surface was greater in the blend B1, which also exhibited a greater contrast between the surface regions. The same blend was distinctly faster in the linear viscoelastic tests of shear creep recovery and shear viscosity growth. The degree of contrast between the flow‐mark regions and the out‐of‐flow‐mark regions was examined with a detailed analysis of SEM micrographs of the surface regions as well as the near wall regions from short shots. This revealed that the dispersed phase was highly stretched to cylindrical strands in the glossy surface regions of both blends and retracted in the dull regions to different extents in the two cases. A comparison of the particle size distributions and aspect ratio distributions in different regions established that rapid retraction of the suspended elastomer phase was the dominant cause of changes in particle shape between surface regions. Nonlinear shear creep and creep recovery curves of the two elastomer components showed that at a time of 1 s, the fractional strain recovery of the elastomer in B1 was much higher than that of the elastomer in B2. Hence, the nonlinear elastic recovery of the elastomer phase at short times is an important factor in flow mark formation with blends of polypropylene and olefinic elastomers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 423–434, 2005     

Rheological properties of recycled chlorinated polyethylene/natural rubber blends vulcanized by sulfur

Blends of elastomeric chlorinated polyethylene (CPE) and natural rubber (NR) with a blend composition ratio of 80/20 were prepared and recycled. Viscoelastic properties of the blends as a function of the recycling cycle were monitored. The results obtained revealed that, with an increase in the number of recycling cycles, a noticeable change in the viscoelastic properties of blends could be observed; that is, a decrease in the elastic contribution associated with a noticeable shift in the glass‐transition temperature of the NR phase of the blends was observed, implying a molecular change in the NR phase via a thermal chain‐scission mechanism. The influence of magnesium oxide (MgO) as an acid acceptor for CPE on the viscoelasticity of the blends was also investigated. Through a reduction of the amount of MgO, the molecular change was found to be more pronounced in NR than in CPE phases in a manner similar to the increase in the recycling cycles. An explanation of the changes in the viscoelastic properties of the blends with various MgO loadings and recycling cycles is proposed in terms of thermal degradation via a molecular chain‐scission mechanism taking place mainly in the NR phase. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009