Novel sulfonated poly(ether ether ketone ketone) derived from bisphenol S

A series of sulfonated poly(ether ether ketone ketone)s derived from bisphenol S were prepared by nucleophilic polycondensation. They showed high thermal resistance and good solubility. Most of the polymers were easily cast into tough membranes. The swelling of the membranes (6.02–16.02%) was lower than that of Nafion membranes, and the ion‐exchange capacity of the membranes (0.67–1.44) was higher than that of Nafion membranes. The proton conductivity of the membranes was 0.022–0.125 s/cm. They could be used as proton‐exchange membranes in fuel cells. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1569–1574, 2004     

Preparation and characterization of chloromethylated/quaternized poly(phthalazinone ether sulfone ketone) for positively charged nanofiltration membranes

Chloromethylated poly(phthalazinone ether sulfone ketone) (CMPPESK) as a novel membrane material was successfully prepared from poly(phthalazinone ether sulfone ketone), with concentrated sulfuric acid as the solvent and catalyst, and chloromethyl octyl ether with lower toxicity as the chloromethylated regent. The effects of the reaction conditions on the preparation of CMPPESKs with different degrees of chloromethylation were examined. The quantity of chloromethyl groups per repeated unit (DCM) of CMPPESK was determined by the method of analysis of the chlorine element, and structures were characterized by ¹H‐NMR spectroscopy. The introduction of chloromethyl groups into the polymer chains led to a decrease in the decomposition temperature. With increasing DCM, the initial degradation temperature declined. CMPPESK had good solubility and was soluble in N‐methyl‐2‐pyrrolidone (NMP), N,N‐dimethylacetamide (DMAc), and chloroform. However, quaternized poly(phthalazinone ether sulfone ketone) (QAPPESK) had excellent solvent resistance, was only partly soluble in sulfuric acid (98%), and was swollen in N,N‐dimethylformamide. QAPPESK nanofiltration (NF) membranes had about 90% rejection for MgCl₂, and the performance of the NF membrane prepared with DMAc as the solvent was superior to that of the NF membrane prepared with NMP as the solvent. In addition, the rejection to the different salt solutions followed the following sequence: MgCl₂ > MgSO₄ > NaCl > Na₂SO₄. Furthermore, the thermotolerance of the QAPPESK NF membrane was examined, and the results show that when the solution temperature rose from 11 to 90°C, the water flux increased more than threefold with stable salt rejection. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effects of preparation parameters on CO2/N2 gas permselectivity of polyether thin film composite membrane

In this work, ether oxide (EO)-based multilayer composite membranes were prepared via interfacial polymerization (IP) of trimesoyl chloride (TMC) and polyetheramine (PEA) on polydimethylsiloxane precoated polysulfone support membrane. The effects of preparation parameters, such as monomer concentrations, reaction time, and heat-treatment temperature on the membrane performance were investigated. The optimal preparation parameters have been concluded. The results showed the increasing monomers concentration of both PEA and TMC can lead to the decrease of CO₂ permeance and increase of CO₂/N₂ selectivity. The optimal monomers concentration was found. When monomer concentrations are higher than the optimal values, the CO₂ permeance decreases continually while CO₂/N₂ selectivity only shows a very limited improvement with the further increase of monomers concentration. The reaction time has similar effects on membrane performance as the monomers concentration. The effect of heat-treatment temperature was also studied. With the increasing heat-treatment temperature, the CO₂ permeance shows a decrease tendency, while the CO₂/N₂ selectivity shows a maximum at 80 °C. When PEA is 0.013 mol L⁻¹, TMC is 0.020 mol L⁻¹, reaction time is 3 min, and heat-treatment temperature is 80 °C, the optimum preparation conditions are achieved with CO₂ permeance of 378.3 gas permeation unit (GPU) and CO₂/N₂ selectivity of 51.7 at 0.03 MPa. This work may help to design and fabricate gas separation membranes with desired performance. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47755.     

Physicochemical characterization of low sulfonated polyether ether ketone/Smectite clay composite for proton exchange membrane fuel cells

Polyether ether ketone (PEEK) with a low sulfonation degree was blended using different proportions of sodium rich Smectite clay (3 and 6 wt%) to use as an electrolyte membrane for fuel cell application. The structural functionalities, surface morphologies, and the thermal stability of the resultant composite membranes were characterized using Fourier-transform infrared spectroscopy, X-ray diffraction (XRD), scanning electron microscopy, atom force microscopy, and thermo-gravimetric analysis. FT-IR showed that no chemical reactions take place between the sulfonated polyether ether ketone (SPEEK) and the clay with different ratios. XRD diffractograms illustrated a lower degree of crystallinity of the blended SPEEK than pristine SPEEK. The elaborated composite membranes proved to have a higher thermal stability than SPEEK. Furthermore, the SPEEK/clay composite membranes with 3 and 6 wt% in clay loading had higher water uptake and lower methanol uptake than those in pristine SPEEK It was also shown that, the incorporation of sodium ions rich Smectite clay layers between the clusters in SPEEK improved the conductivity to 2 × 10⁻² S/cm at 140°C (for 6 wt% in clay) without compromising the dimensional stability of the composite membranes. These results propose the composite membranes as a potential candidate for methanol fuel cells at temperatures above 120°C making SPEEK composite membrane competitive to that of Nafion membrane.     

Imidazole/(HPO3)3‐doped sulfonated poly (ether ether ketone) composite membrane for fuel cells

A novel gel of imidazole/(HPO₃)₃ was synthesized and incorporated into sulfonated poly (ether ether ketone) (SPEEK) to fabricate composite proton exchange membranes. The composite membranes were characterized by alternating current impedance (AC), thermogravimetry (TG), differential scanning calorimetry (DSC), X‐ray diffraction (XRD), scanning electron microscope (SEM) and mechanical property test. Based on the electrochemical performance investigation, the proton conductivity of the membrane is intimately correlated with the temperature and the mass ratio of imidazole/(HPO₃)₃ in the composite. The SPEEK/imidazole/(HPO₃)₃?4 composite membrane (with 44.4 wt % of imidazole/(HPO₃)₃) has the optimized performance at 135°C. Mover, the strength of the composite membranes is almost comparable to that of Nafion membrane. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41946.     

Preparation of a new type of ion‐exchange membrane based on sulfonated poly(ether ether ketone ketone)s

Novel sulfonated poly(ether ether ketone ketone)s were prepared directly by nucleophilic polycondensation. They showed excellent thermal stability and good solubility and could be easily cast into tough membranes. The sulfonated membranes showed swelling of 16.08–26.71% and an ion‐exchange capacity of 1.01–1.57. The transport properties of different cations (H⁺, Na⁺, and K⁺) of membranes based on these polymers were evaluated. The potential for ion‐exchange membranes looks good. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2481–2486, 2005     

Proton exchange membrane based on crosslinked sulfonated polyphosphazene containing pendent perfluorosulfonic acid groups with sulfonated poly(ether ether ketone)

A series of crosslinked membranes based on new sulfonated polyphosphazene bearing pendent perfluorosulfonic acid groups (PMFP‐g‐PS) and sulfonated poly (ether ether ketone) were prepared and evaluated as proton exchange membranes for direct methanol fuel cells (DMFCs). The structure of PMFP‐g‐PS was characterized by Fourier transform infrared spectroscopy, ¹H and ¹⁹F NMR spectra. In comparison with the pristine PMFP‐g‐PS membrane, the crosslinked membranes showed improved water uptakes and proton conductivities. The methanol permeability values of the membranes were in the range of 1.32 × 10^?7 to 3.85 × 10^?7 cm²/s, which were lower than Nafion 117 (12.1 × 10^?7 cm²/s). The selectivity of all the membranes was much higher compared with Nafion 117. Furthermore, transmission electron microscopy observation revealed that clear phase‐separated structures were well dispersed and connected to each other in the membranes. These membranes displayed high water uptakes and low swelling ratios, high proton conductivities, low methanol permeability values, good thermal, and oxidative stabilities. The results indicate that these membranes are potential candidate proton exchange membrane materials for DMFCs. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43492.     

Preparation of novel semihomogeneous cation‐permeable membranes from blends of sulfonated poly(phenylene sulfide) and sulfonated phenolphthalein poly(ether ether ketone)

A series of semihomogeneous cation‐exchange membranes were prepared with binary blend systems, such as sulfonated phenolphthalein poly(ether ether ketone) (SPEEK‐C)/sulfonated poly(phenylene sulfide) (SPPS), or ternary blend systems, such as phenolphthalein poly(ether ether ketone) (PEEK‐C)/SPEEK‐C/SPPS, by solution blending and phase inversion, in which PEEK‐C and SPEEK‐C acted as binders and SPPS powder acted as a polyelectrolyte. Compared with homogeneous and heterogeneous membranes, the prepared semihomogeneous membranes had good electrochemical properties and mechanical strength as well as good dimensional stability. The fundamental properties of the membranes, such as the ion‐exchange capacity, water content, electrical resistance, transport number, diffusion coefficient of the electrolytes, and streaming potential, were largely dependent on both the loading of the SPPS resin and the sulfonation degree of PEEK‐C. Through the adjustment of these two important parameters, a series of semihomogeneous membranes with the desired conductivity and selectivity and the proper water content for different industrial purposes, such as electrodialysis, diffusional dialysis, and proton exchange, were achieved. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1478–1485, 2004     

直接甲醇燃料电池用三羧基丁烷膦酸锆/磺化杂萘联苯聚醚酮复合质子交换膜

用高磺化度的磺化杂萘联苯聚醚酮（SPPEK）制备DMFC质子交换膜时,膜的机械强度会因过度溶胀而下降。通过在SPPEK（DS=61%）中掺杂1,2,4-三羧基丁烷-2-膦酸锆(Zr(PBTC)),我们制备出 Zr(PBTC)/SPPEK复合质子交换膜。实验表明, Zr(PBTC)的掺杂能有效降低膜的吸水量（溶胀）,并能减小膜的甲醇透过系数。80℃时,30wt.%Zr(PBTC) /SPPEK复合膜的吸水量与SPPEK膜比降低了30％。室温下复合膜的甲醇透过系数在10－7 cm2.s-1数量级上,比Nafion 115膜低一个数量级以上。液体甲醇溶液进料的DMFC单电池测试表明,30wt.%Zr(PBTC) /SPPEK复合膜的电池性能优于SPPEK的电池性能。     

Synthesis and properties of copolymers of poly(ether ketone ketone) and poly(ether amide ether amide ether ketone ketone)

Poly(aryl ether ketone)s (PAEKs) are a class of high‐performance engineering thermoplastics known for their excellent combination of chemical, physical and mechanical properties, and the synthesis of semicrystalline PAEKs with increased glass transition temperatures (T_g) is of much interest. In the work reported, a series of novel copolymers of poly(ether ketone ketone) (PEKK) and poly(ether amide ether amide ether ketone ketone) were synthesized by electrophilic solution polycondensation of terephthaloyl chloride with a mixture of diphenyl ether and N,N′‐bis(4‐phenoxybenzoyl)‐4,4′‐diaminodiphenyl ether (BPBDAE) under mild conditions. The copolymers obtained were characterized using various physicochemical techniques. The copolymers with 10–35 mol% BPBDAE are semicrystalline and have markedly increased T_g over commercially available poly(ether ether ketone) and PEKK due to the incorporation of amide linkages in the main chain. The copolymers with 30–35 mol% BPBDAE not only have high T_g of 178–186 °C, but also moderate melting temperatures of 335–339 °C, having good potential for melt processing. The copolymers with 30–35 mol% BPBDAE have tensile strengths of 102.4–103.8 MPa, Young's moduli of 2.33–2.45 GPa and elongations at break of 11.7–13.2%, and exhibit high thermal stability and good resistance to organic solvents. Copyright © 2010 Society of Chemical Industry     

High dielectric constant polyaniline/sulfonated poly(aryl ether ketone) composite membranes with good thermal and mechanical properties

All‐organic polyaniline (PANI)/sulfonated poly(aryl ether ketone) (SPAEK) composite membranes consisting of a PANI (conducting) filler evenly distributed in an SPAEK (insulating) matrix were prepared with a solution‐blending technique. The dielectric properties, electrical conductivity, and thermal and mechanical performances of the all‐organic PANI/SPAEK composite membranes were investigated as a function of different PANI loading levels. The composite membrane containing 30 wt % PANI exhibited a high dielectric constant of about 600, a low dielectric loss tangent of about 0.6 (at 1 kHz), and good thermal properties (temperature for 5% weight loss > 250°C) and mechanical properties (tensile strength ≈ 35 MPa). © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1990–1995, 2013     

Hydrophilic TiO2 decorated carbon nanotubes/sulfonated poly(ether ether ketone) composite proton exchange membranes for fuel cells

Sulfonated poly(ether ether ketone) (SPEEK) is currently considered to be one of the most potential candidates of commercial perfluorinated sulfonic acid proton exchange membranes. To balance the proton conductivity and mechanical properties of SPEEK, nano TiO₂ coated carbon nanotubes (TiO₂@CNTs) were prepared using a benzyl alcohol-assisted sol-gel method and then used as a new nanofiller to modify SPEEK to prepare SPEEK/TiO₂@CNTs composite membranes. The thick insulated TiO₂ coating layer can effectively avoid the risk of electronic short-circuiting formed by CNTs, while the hydrophilicity of TiO₂ can also reduce the polar difference between CNTs and SPEEK matrix, thus promoting the homogeneous dispersion of CNTs in the composites. As a result, the composite membranes demonstrated simultaneously improved strength and proton conductivity. Incorporating 5 wt% of TiO₂@CNTs exhibited 31% growth in mechanical strength when compared with pure SPEEK. Moreover, the maximum conductivity was 0.104 S cm⁻¹ (80°C) for the composite membrane with 5 wt% of TiO₂@CNTs, which was nearly twice as high as that of SPEEK membrane (0.052 S cm⁻¹).     

Preparation and performance testing of sulfonated poly(phenylene oxide) based composite membranes for nanofiltration

Sulfonated brominated poly(2,6‐dimethyl‐1,4‐phenylene oxide) (SPPOBr) was synthesized by a sequence of bromination and sulfonation. A thin film of SPPOBr was coated on top of a commercial poly(ether sulfone) membrane. Pure butoxyethanol (BE) solvent or a BE/isopropyl alcohol (IPA) solvent mixture was used to dissolve SPPOBr in the coating process. The thin film composite membranes so prepared were then tested for the separation of carbohydrate and electrolyte solutes. We found that the flux and the carbohydrate separation both increased significantly with increasing IPA content in the solvent mixture. However, the separation of electrolyte solutes did not change significantly. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2624–2628, 2004     

Influence of casting conditions on the properties of sulfonated poly(ether ether ketone ketone)/phosphotungstic acid composite proton exchange membranes

The sulfonated poly(ether ether ketone ketone)/phosphotungstic acid (SPEEKK/PWA) composite membranes were researched for proton exchange membranes. The effect of casting condition on the properties of membranes was studied in detail. The study showed that the casting condition has great influence on the membrane properties because of the hydrogen bond between the SPEEK and PWA and the interaction between the SPEEKK and dimethylformamide (DMF). The PWA particles are well crystallized on the surface when the velocity of the solvent volatilization is very slow under the SEM. The study will favor further research on excellent composite membranes for proton exchange membrane fuel cells. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 4020–4026, 2007     

Unsupported electrospun membrane for water desalination using direct contact membrane distillation

In this project, an unsupported electrospun poly(vinylidene fluoride)-co-hexafluoropropylene (PVDF-HFP) membrane was used for water desalination using direct contact membrane distillation (DCMD). The membrane was electrospun using a laboratory-scale machine with multiple nozzles that was developed in-house. Critical process parameters, including the applied voltage and polymer concentration, were optimized to obtain bead-free electrospun membranes with fiber diameters less than 300 nm. To improve the membrane thermal stability and performance, the selected electrospun membrane was heat-pressed at 160°C. The untreated and heat-pressed membranes were tested in a DCMD setup at different feed temperatures (60, 70, and 80°C) and feed flow rates (0.4, 0.6, and 0.8 L/min), while maintaining the permeate temperature and flow rate at 20°C and 0.2 L/min, respectively. The modified electrospun membrane exhibited a very high permeate flux (>37.5 kg/m²/h) and a salt rejection rate of 99.99% at a feed temperature of 70°C. The performance of the heat-pressed unsupported PVDF-HFP electrospun membrane was nearly identical to a commercially available polytetrafluoroethylene (PTFE) supported membrane. These promising results demonstrate that relatively low-cost electrospun membranes can be easily produced and successfully used in DCMD to minimize the capital cost and increase the energy efficiency of the process.     

Microporous carbon membranes from sulfonated poly(phthalazinone ether sulfone ketone): Preparation,characterization, and gas permeation

Microporous carbon membranes (MCM) were prepared from sulfonated poly(phthalazinone ether sulfone ketone) (SPPESK) through stabilization and pyrolysis processes. The effects of sulfonation degree (SD) of SPPESK and the stabilization temperature on the structure and gas permeation of MCM were investigated. The thermal decomposition behavior of SPPESK was studied by thermogravimetric analysis‐mass spectrometry. The evolution of functional groups on membrane surface was detected by Fourier transform infrared spectroscopy during heat treatment. The resultant MCM was characterized by X‐ray diffraction, Raman spectroscopy, nitrogen adsorption technique and pure gas permeation test (including the gases of H₂, CO₂, O₂, and N₂), respectively. The results have shown that the removal of sulfonic acid groups in SPPESK leads to a weight loss stage in the temperature range of 250–450°C. The surface area, maximum pore volume, and gas permeability of MCM increase with the SD increasing from 59 to 75%, together with the reduction of selectivity. Similarly, the gas permeability of MCM also increases with elevating the stabilization temperature from 350 to 400°C at the loss of selectivity. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Behavior of sulfonated poly(ether ether ketone) in ethanol–water systems

The behavior of sulfonated poly(ether ether ketone) (sPEEK) membranes in ethanol–water systems was studied for possible application in direct ethanol fuel cells (DEFCs). Polymer membranes with different degrees of sulfonation were tested by means of uptake, swelling, and ethanol transport with dynamic measurements (liquid–liquid and liquid–gas systems). Ethanol permeability was determined in an liquid–liquid diffusion cell. For membranes with an ion‐exchange capacity (IEC) between 1.15 and 1.75 mmol/g, the ethanol permeability varied between 5 × 10^?8 and 1 × 10^?6 cm²/s, being dependent on the measuring temperature. Ethanol and water transport in liquid–gas systems was tested with pervaporation as a function of IEC and temperature. Higher IEC accounted for higher fluxes and lower water/ethanol selectivity. The temperature had a large effect on the fluxes, but the selectivity remained constant. Furthermore, the membranes were characterized with proton conductivity measurements. The proton diffusion coefficient was calculated, and a transition in the proton transfer mechanism was found at a water number of 12. Membranes with high IEC (>1.6 mmol/g) exhibited larger proton diffusion coefficients in ethanol–water systems than in water systems. The membrane with the lowest IEC exhibited the best proton transport to ethanol permeability selectivity. The use of sPEEK membranes in DEFC systems depends on possible modifications to stabilize the membranes in the higher conductive region rather than on modifications to increase the proton conductivity in the stable region. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Spray-coated PDMS/PVDF composite membrane for enhanced butanol recovery by pervaporation

In this study, spray-coating was used to prepare dihydroxypolydimethylsiloxane (PDMS) composite membranes with high flux and separation factor for biobutanol recovery from aqueous solution. A thin, smooth, and defect-free PDMS layer was prepared by spray-coating on polyvinylidene difluoride ultrafiltration membrane with little PDMS penetration. The effects of process parameters for membrane fabrication and pervaporation on membrane performance were investigated. A membrane with 2 μm active layer was obtained with a high flux of 1306.9 g/m² h. The optimal membrane with the highest pervaporation separation index (PSI) (19.15 kg/m² h) showed a total flux of 530.6 g/m² h and a separation factor of 36.1 at 37°C, and a PSI of 65.61 kg/m² h and a flux of 1927.0 g/m² h at 70°C. Membrane performance was affected by feed composition and temperature. Acetone-butanol-ethanol solution and fermentation broth gave lower butanol fluxes and separation factors compared to butanol model solution.     

Separation of VOCs from N2 using poly(ether block amide) membranes

This work deals with the separation of volatile organic compounds (VOCs) from nitrogen streams for organic vapour emission control by poly(ether block amide) membranes. As representative air pollutant VOCs, n‐pentane, n‐hexane, cyclohexane, n‐heptane, methanol, ethanol, n‐propanol, n‐butanol, acetone, dimethyl carbonate, and methyl tert‐butyl ether were used in this study. The separation of both binary VOC/N₂ and multicomponent VOCs/N₂ gas mixtures was carried out, and the membranes exhibited good separation performance. A VOC concentration of more than 90 mol% was achieved at a feed VOC concentration of 5 mol%. It was found that the permeances of the VOCs were mainly dominated by their solubilities in the membrane, whereas the permeance of N₂ was affected by the presence of the VOCs. The permeance of N₂ in the VOC/N₂ mixtures was shown to be higher than pure N₂ permeance due to membrane swelling induced by the VOCs dissolved in the membrane. Nevertheless, theVOC/N₂ selectivity increased with an increase in the feed VOC concentration. Among the VOCs studied, the membrane showed a higher permeance to alcohol VOCs than paraffin VOCs. The effects of feed VOC concentration, temperature, stage cut, and permeate pressure on the separation performance were investigated.     

Preparation and application of zinc oxide/poly(m-phenylene isophthalamide) hybrid ultrafiltration membranes

A small molecular-weight cut-off (MWCO) of 6000 Da poly(m-phenylene isophthalamide) (PMIA) embedded zinc oxide (ZnO) hybrid ultrafiltration (UF) membrane was synthesized via nonsolvent-induced phase separation (NIPS). Tests of field emission scanning electron microscope (FE-SEM), energy dispersive X-ray spectroscopy (EDX), atomic force microscopy (AFM), thermal gravimetric analyzer (TGA), Fourier transform infrared (FTIR), capillary flow porometer (CPF), mechanical test, and pure water flux (PWF) for characterization of membranes were carried out. The EDX, FTIR, and TGA indicated the presence of ZnO in the polymer matrix. The hybrid membranes showed enhanced pore density, PWF by the presence of the particles. The contact angle and water flux of modified membrane with 0.03 wt % of nano-ZnO were 47.7° and 52.58 L·m⁻²·h⁻¹ compared to 71.6° and 36.27 L·m⁻²·h⁻¹ respectively; Compared with the hydrophobic membrane, the PMIA membrane, with hydrophilicity, is supposed to exhibit good antifouling properties. Furthermore, the thermal stability and mechanical properties of the modified membranes were increased. Finally, the hybrid membrane was used in treating papermaking white wastewater and exhibited good separation and high water flux. The great properties of the ultrafiltration PMIA membranes indicate their potential for excellent performance in industrial applications. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47583.