基于电泳沉积工艺的低粘附抗菌涂层的制备

低表面能涂层因其优异的防污自清洁能力而受到广泛关注,但现有涂层存在易被细菌和真菌等微生物破坏而导致防污效果下降的问题,因此构建防污抗菌涂层具有深远的意义。本文基于电泳沉积工艺,将乙烯基硅油改性聚丙烯酸酯和固化剂沉积到导电基底,进一步负载纳米银杀菌剂,经过交联固化后获得了兼具抗细菌粘附与杀菌功能的涂层。采用傅里叶变换红外光谱仪(FT-IR)、核磁共振波谱仪(NMR)和扫描电子显微镜(SEM)等对涂层的结构和形貌进行了系统的表征,结果表明,成功合成了兼具低粘附与杀菌功能涂层。涂层表面具有优异的防油污、细菌及血液粘附的能力,涂层对大肠杆菌和金黄色葡萄球菌的抗细菌粘附效果达到99.9%以上。即使经过强酸、强碱等极端环境以及摩擦3000次后,涂层表面仍具有优异的防液体粘附效果。     

Alternating Current Electrophoretic Deposition of Antibacterial Bioactive Glass-Chitosan Composite Coatings

Alternating current (AC) electrophoretic deposition (EPD) was used to produce multifunctional composite coatings combining bioactive glass (BG) particles and chitosan. BG particles of two different sizes were used, i.e., 2 μm and 20–80 nm in average diameter. The parameter optimization and characterization of the coatings was conducted by visual inspection and by adhesion strength tests. The optimized coatings were investigated in terms of their hydroxyapatite (HA) forming ability in simulated body fluid (SBF) for up to 21 days. Fourier transform infrared (FTIR) spectroscopy results showed the successful HA formation on the coatings after 21 days. The first investigations were conducted on planar stainless steel sheets. In addition, scaffolds made from a TiAl4V6 alloy were considered to show the feasibility of coating of three dimensional structures by EPD. Because both BG and chitosan are antibacterial materials, the antibacterial properties of the as-produced coatings were investigated using E. coli bacteria cells. It was shown that the BG particle size has a strong influence on the antibacterial properties of the coatings.     

The synergistic effect of texture and surface roughness on electrophoretic deposited bioactive glass coating

To improve the biocompatibility of AISI 316L, bioactive glass (BG) coating of SiO₂–CaO–P₂O₅ which helps bonding with bone implants was used by an electrophoretic deposition method. Before coating deposition, the samples were treated by shot peening, known as an efficient process for metal grain refinement and fatigue properties. The stainless steel 316L was investigated in terms of microstructure, texture, and roughness. This research covers the effects of chosen shot peening parameter on the BG-coating properties on the obtained results. Shot peening was carried using two different sets of parameters as conventional shot peening, and severe shot peening. Wettability, roughness, microstructure, coating thickness, and corrosion behavior of coated sample were investigated in terms of potentiodynamic polarization and electrochemical impedance spectroscopy in simulated body fluid (SBF) solutions at 37°C. The results indicated that the coating thickness decreased from 35.5 ± 10 µm for coated not peened (CNP) to 20 ± 5 and 17 ± 2 µm for coated conventionally shot-peened (CCSP) and coated severely shot-peened (CSSP), respectively. As well as, the water contact angle of CSSP sample was equal to 15.71° which is much lower than CNP (20.7°). The protection ability of the tested samples in the SBF was improved in the following order: CCSP < CNP < CSSP.     

在钛基上电泳沉积羟基磷灰石生物陶瓷涂层的研究

将羟基磷灰石(HAP)电泳沉积在钛基材上，得到了结构稳定的HAP生物陶瓷涂层。研究了电场强度、悬浮液温度、电泳时间、分散介质及HAP浓度对涂层形貌的影响。通过红外光谱仪(FTIR)和X射线衍射仪(XRD)对涂层的组成及结构进行了分析，并采用扫描电镜(SEM)对涂层煅烧前后的微观形貌进行了观察。结果表明：在正丁醇作为分散剂、悬浮液温度30℃、电场强度250V／cm、电泳时间300s以及HAP浓度5．0g／L的条件下可制得形貌较好的HAP生物陶瓷涂层；经二次电泳沉积及煅烧后得到的HAP生物陶瓷涂层均匀致密．     

Advances in the control of electrophoretic process parameters to tune the ytterbium disilicate coatings microstructure

Suspensions of ytterbium disilicate in isopropanol were prepared using iodine dispersant. Their zeta potential, electrical conductivity, and pH dependence with iodine concentration is detailed. Electrophoretic deposition was performed on silicon substrates at various voltages (100-200 V) and times (until 10 minutes) and the growth dynamic was investigated. It was observed that the deposited mass reaches a maximum value for [I₂] = 0.2 g/L, and the coating microstructure becomes porous at higher iodine concentrations. Current density and voltage measurements allowed to correlate this behavior to the increase of free protons concentration in the suspension. In these conditions, it was proved that porosity increases with the increase in applied voltage, and a compaction occurs as the deposition time increases. This has been related to the coating resistance increase and subsequent decrease in effective voltage in the suspension. The denser coatings (20% of porosity) were obtained in the case of suspension without iodine, at the minimum applied voltage and for the longest deposition times.     

抗菌涂料用抗菌剂及应用情况

抗菌涂料是涂料发展研究的一个方面，本文对抗菌涂料所用三种类型抗菌剂进行介绍，并对其抗菌机理进行概述，重点介绍了其在水性涂料及粉末涂料中的应用情况。     

Alternating current electrophoretic deposition of Saccharomyces cerevisiae cells and the viability of the deposited biofilm in ethanol production

In this work, we have explored the possibility of using asymmetrical alternating current electrophoretic deposition (AC-EPD) process, which we have previously reported for enzyme deposition, to immobilize Saccharomyces cerevisiae (S. cerevisiae) cells onto stainless steel substrates. The deposition of S. cerevisiae cells at 30 Hz and 200 V_p-p permits the formation of 89 ± 16 μm thick cell layers in 30 min. The mass of the deposited cells is shown to increase quasi-linearly with the deposition time and the applied amplitude. In order to increase the mechanical stability of the immobilized cells, a thin layer of polyurethane was applied after the AC-EPD of S. cerevisiae cells. The viability of the immobilized cells was tested in the production of ethanol. The results showed that the fermentation process with the immobilized S. cerevisiae cells is more efficient than the fermentation carried out with similarly treated free cells.     

抗菌剂在抗菌涂料中的应用研究

根据国外抗菌涂料的抗菌和防霉特性,研究了商业主要抗菌剂的抗菌性能,介绍了测试抗菌性能的两种方法:抑菌圈法和JIS?Z?2801。详细研究了基材、膜厚、浸滤、罐内防腐剂等可变因素对抗菌性能的影响。     

Particle size separation by alternating electrophoretic deposition

This paper describes a study of the size distribution of the particles deposited under different frequencies by alternating electrophoretic deposition. A low concentration suspension of SnO₂ particles was prepared in acetone and particles of SnO₂ were deposited on electrodes by the low frequency alternating electrophoretic deposition method. Scanning electron microscopy (SEM) showed that increasing the frequency from 0 to 1000 Hz reduces the average size of the SnO₂ particles deposited. Particle size distributions obtained from the SEM images show the sizing capability of the alternating electrophoretic deposition method.     

Ag–Sr doped mesoporous bioactive glass nanoparticles loaded chitosan/gelatin coating for orthopedic implants

In this study, we investigated surface and biological properties of Ag–Sr-doped mesoporous bioactive glass nanoparticle (Ag–Sr MBGN) loaded chitosan/gelatin coatings deposited by electrophoretic deposition (EPD) on 316L stainless steel. The EPD parameters, that is, deposition time, applied voltage, and distance between the electrodes was optimized by the Taguchi design of experiment (DoE) approach. Scanning electron microscopy (SEM) images illustrated the spherical morphology of the synthesized Ag–Sr MBGNs with the mean particle size of 160 ± 20 nm. Energy-dispersive X-ray (EDX) spectroscopy results confirmed the presence of Ag and Sr in the synthesized MBGNs. Optimum EPD parameters determined by DoE approach were 5 g/L of Ag–Sr MBGNs, deposition time of 5 min, and applied voltage of 30 V. SEM images confirmed that the coatings were fairly homogenous. Fourier-transform infrared spectroscopy and EDX results confirmed the presence of chitosan, gelatin, and Ag–Sr MBGNs in the coatings. Chitosan/gelatin/Ag–Sr MBGN composite coatings exhibited suitable wettability for the protein attachment and proliferation of osteoblast cells. The composite coatings exhibited suitable adhesion strength with the substrate. The coatings developed HA crystals upon immersion in simulated body fluid. The results of the turbidity test confirmed that the coatings are antibacterial to the Escherichia coli cells.     

Coupling sol-gel with electrospray deposition: Towards nanotextured bioactive glass coatings

For the first time, the sol-gel method was coupled with electrostatic spray deposition (ESD) to fabricate nanotextured bioactive glass (BG) coatings with a controlled microstructure in a one-pot-process. Three BG compositions belonging to the SiO₂-CaO-P₂O₅ system (S85, S75, and S58) were homogeneously deposited on metallic Ti6Al4V substrates starting from the atomization of precursor solutions. All coatings displayed an amorphous character, as confirmed by XRD. A wide variety of innovative BG morphologies were obtained, tuning the key parameters of ESD, leading from highly porous coral-like to compact reticular-type coatings. The bioactivity, in terms of apatite formation, of as-deposited coatings was tested by immersion in simulated body fluid solution. Textural properties were found to play an important impact in its biological performance. Highly porous ESD-coatings exhibited remarkable bioactivity for S75 and S58 compositions, compared with more compacted ones of equal formulations. S85 composition was found extremely reactive regardless of the coating microstructure.     

Removal of methylene blue from aqueous solution by electrophoretically deposited titania‐halloysite nanotubes coatings

Two‐component suspensions of titania and halloysite nanotubes (HNTs) were prepared in ethanol with 0.5 g/L (optimum concentration) of polyethyleneimine (PEI) and different wt% of HNTs. Kinetics of Electrophoretic deposition (EPD) decreased with increasing the HNTs content in suspensions due to their less mobility compared with titania particles. HNTs reinforced the microstructure of coatings and reduced or completely prevented from cracking during drying and heat‐treatment steps. Removal of methylene blue (MB) via adsorption by HNTs coatings was faster than its photocatalytic degradation by titania coating. Dispersion of HNTs (up to ≈30 wt%) in the matrix of titania resulted in the synergistic catalytic effect in MB removal. The synergistic effect was because of the shorter traveling distance of MB molecules adsorbed on HNTs toward the photocatalytic active site of titania particles in composite coatings. However, the synergistic effect was destroyed with increasing the HNTs content in coating. Difference between the amount of MB removed by titania and composite coatings increased at longer times (≥60 minutes). Mass transfer of MB adsorbed on HNTs toward the photocatalytic active sites of adjacent titania particles can compensate the decline in the mass transfer from solution at longer times.     

Fabrication of SiC/diamond composite coatings by electrophoretic deposition and chemical vapor deposition

In this research, SiC/diamond composite coatings were fabricated by a novel procedure that consisted of the electrophoretic deposition (EPD) of diamond particles onto graphite substrates followed by chemical vapor deposition (CVD) of SiC. Various concentrations of MgCl₂ were employed to increase the deposition rate and uniformity of the deposits during the EPD process by giving a positive charge to diamond particles. The CVD of SiC was found to have a tightly connected diamond‐graphite interface and spherical texture. With higher weight fraction of diamond particles deposits, the wear of steel ball increased, while the wear of SiC coating decreased.     

槽液稳定性好的高硬度丙烯酸阳极电泳涂料的研制

在混合溶剂中加入甲基丙烯酸、各种甲基丙烯酸酯单体以及引发剂AIBN和链转移剂DDM,在85℃下反应合成了丙烯酸树脂。分别研究了不同酸值和羟值的丙烯酸单体、不同Tg的丙烯酸树脂以及各种助溶剂和中和剂对漆膜性能的影响。获得了丙烯酸阳极电泳涂料的最佳配方:丙烯酸共聚树脂的酸值为65 mg KOH/g、羟值为69 mg KOH/g、Tg为20℃,溶剂是体积比为1∶1的丙二醇单甲醚和异丙醇的混合物,中和剂是二乙醇胺。该电泳涂料具有良好的槽液稳定性和起泡消泡性。制得的涂膜外观平整、丰满、光亮,厚度为18~20μm,硬度为5 H,冲击强度为500 N/cm2,附着力为1级,柔韧性为1 mm,耐烟雾实验超过400 h。     

Electrophoretic deposition of titanium nitride coatings

Electrophoretic deposition of the titanium nitride (TiN) coatings from suspensions prepared by dispersion of TiN particles in triethanolamine (TEA) containing butanol medium was studied. Effects of the TiN particles concentration (C_TiN) on the weight of the deposited coatings, triethanolamine concentration (C_TEA=0.25, 0.5, 0.75, and 1 mL/L) on the Zeta potential of the TiN particles, suspension electrical conductivity and pH, as well as effects of the deposition voltage (V_d=60, 90, and 120 V) and time (t_d =1, 2, and 3 minutes) on the microstructure and thickness of the deposited coatings were investigated. Variations in deposition current density, effective deposition voltage, electrical resistance, and deposited coating weight versus deposition time were recorded. The morphology of the as‐dried coatings was studied using Scanning Electron Microscope (SEM). The results indicated that by increasing the C_TiN the weight of deposits increases linearly up to 40 g/L. For suspensions containing C_TiN=40 g/L, the optimum C_TEA is obtained to be 0.5 mL/L leading to Zeta potential of 43.25 mV. Uniform and crack‐free as‐dried coatings obtained at V_d and t_d of 90 V and 2 minutes, respectively.     

Nanostructured mullite steam oxidation resistant coatings for silicon carbide deposited via atomic layer deposition

Oxidation resistant, thin, pinhole‐free, crystalline mullite coatings were deposited on zirconia and silicon carbide particles using atomic layer deposition (ALD). The composition of the films was confirmed with inductively coupled plasma optical emission spectroscopy (ICP OES), and the conformality and elemental dispersion of the films were characterized with transmission electron microscopy (TEM) and energy dispersive X‐ray spectroscopy (EDS), respectively. The films are deposited on the particle surface with a deposition rate of ~1 Å/cycle. The elemental concentration of aluminum relative to silicon in the film was determined to be 2.68:1 which agrees closely with the ratio of stable 3:2 mullite (2.88:1). A high‐temperature anneal for 5 hours at 1500°C was used to crystallize the films into the mullite phase. This work represents the first deposition of mullite films by ALD. The mullite and alumina‐coated particles were exposed to high‐temperature steam for 20 hours at 1000°C to assess the oxidation resistance of the films, which reduced the oxidation of silicon carbide by up to 62% relative to uncoated particles under these conditions. The activation energy of oxygen diffusion in the films was determined with density functional theory, and the computational results aligned well with the experimental outcomes.     

纳米材料改性抗菌水性木器涂料的开发

介绍了纳米抗菌水性木器涂料的开发过程和施工工艺,分析讨论了其中的技术和问题。     

Effect of polyethylenimine addition and washing on stability and electrophoretic deposition of Co3O4 nanoparticles

In this work, the parameters of cobalt oxide suspension such as conductivity, zeta potential, particle size, stability, and finally the electrophoretic behavior of particles in the absence and presence of polyethylenimine (PEI) in acetone medium were investigated. Also, the effects of washing on the stability and electrophoretic deposition of Co₃O₄ were studied. Characterization of the obtained layer by optical microscopy revealed that there was no deposition in the suspension without PEI, while a uniform layer was formed in the presence of PEI additive. Scanning electron microscopy (SEM) results confirmed the uniformity of layer obtained in acetone using PEI additive. Moreover, SEM results demonstrated that more porous microstructures were obtained at longer deposition durations. The difference in the porosity of the layers, as indicated by the SEM micrographs, is attributed to increase in the deposition time.     

阴极电泳涂料的现状及发展趋势

阴极电泳涂料由于具有优良的防护装饰性且对金属基体无腐蚀等优点而广泛用于金属表面涂装处理。介绍了阴极电泳涂料的特点、分类及发展历程，指出了阴极电泳涂料今后的发展趋势。     

Photocatalytic enamel/TiO2 coatings developed by electrophoretic deposition for methyl orange decomposition

The aim of this study was to obtain photocatalytic coatings, capable to decompose organic pollutants, through Electrophoretic Deposition (EPD) of enamels containing respectively 0%, 5%, 10%, 15% (in wt%) of TiO₂ onto carbon steel substrates. High quality and homogeneous coatings were obtained by applying 12.5?V during 10?s, as the best EPD conditions. The layers were subsequently heat treated at 740?°C for 10?min, in order to obtain dense glazes.Rietveld refinement of XRD patterns and Raman results show that, after the heat treatment at 740?°C, TiO₂ mostly exists as anatase, responsible of the photocatalytic effect. Semi-quantitative chemical analysis indicate segregation of TiO₂ on the coatings surface, reaching saturation in the sample with 10?wt% TiO₂. FEG-SEM observations reveal rod-like and spherical Ti-rich phases along the cross section of the coatings; some Ti was also dissolved into the enamel. 3D topographical mapping shows that, by adding TiO₂, surface roughness increases significantly.Photocatalytic tests were carried out using a 2?×?10^?5 M aqueous solution of Methyl Orange (MO) as an organic pollutant. By comparing the decomposition rate of MO achieved with the pure enamel (0% of TiO₂) and with the sample with 10% of TiO₂, it was shown that the addition of 10% of TiO₂ results in 90% photocatalytic efficiency.Moreover, the permeation of organic compounds and their UV degradation were studied by measuring the water contact angle onto the enamel surface directly after dipping into oleic acid and after various UV irradiation times. The longer the UV irradiation time, the lower the contact angle, down to a minimum of 14.54° after 8?h of UV irradiation. This means, the compound was initially adsorbed on the enamel/TiO₂ coating surface (10?wt% TiO₂) but was efficiently decomposed upon UV irradiation.