Mechanical and thermal properties of polypropylene/recycled polyethylene terephthalate/chopped rice husk composites

The various ratios of recycled polyethylene terephthalate (rPET) into polypropylene (PP) filled with 40 parts chopped rice husk per hundred part of polymer have been studied. Composites were prepared using a corotating twin screw extruder at temperature zones of 165–215, well below 250°C (rPET mp temperature) and characterized by mechanical and thermal properties. To improve the compatibility between different components, PP grafted with maleic anhydride was added as a coupling agent in all the compositions studied. The results showed that the addition of rPET improved the tensile and flexural modulus and impact strength of the composite while reducing its tensile and flexural strength. The scanning electron microscopy micrographs of samples in the injection direction showed that some particle shaped rPET inside the composites appear as drawn fibrils and some appear as plates. Differential scanning calorimetric studies showed that the addition of rPET particles to the composites decrease the PP crystallization temperatures. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Rheological properties of recycled chlorinated polyethylene/natural rubber blends vulcanized by sulfur

Blends of elastomeric chlorinated polyethylene (CPE) and natural rubber (NR) with a blend composition ratio of 80/20 were prepared and recycled. Viscoelastic properties of the blends as a function of the recycling cycle were monitored. The results obtained revealed that, with an increase in the number of recycling cycles, a noticeable change in the viscoelastic properties of blends could be observed; that is, a decrease in the elastic contribution associated with a noticeable shift in the glass‐transition temperature of the NR phase of the blends was observed, implying a molecular change in the NR phase via a thermal chain‐scission mechanism. The influence of magnesium oxide (MgO) as an acid acceptor for CPE on the viscoelasticity of the blends was also investigated. Through a reduction of the amount of MgO, the molecular change was found to be more pronounced in NR than in CPE phases in a manner similar to the increase in the recycling cycles. An explanation of the changes in the viscoelastic properties of the blends with various MgO loadings and recycling cycles is proposed in terms of thermal degradation via a molecular chain‐scission mechanism taking place mainly in the NR phase. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Rheological and thermal properties of single‐site polyethylene blends

Branched polyethylenes, low‐density polyethylenes (LDPE1 and LDPE2) or long‐chain‐branched very low density polyethylenes (VLDPE2), were blended with very low density polyethylenes containing short branches (VLDPE1 and VLDPE3). The rheological and thermal measurements of the pure copolymers and their blends (VLDPE1–LDPE1, VLDPE1–LDPE2, VLDPE1–VLDPE2, and VLDPE2–VLDPE3) were taken by controlled stress rheometry and differential scanning calorimetry, respectively. The shear‐thinning effect became stronger with increasing long‐chain‐branched polymer compositions when it was correlated with the flow behavior index, and the extent of shear thinning was different for each blend set. Stronger shear thinning and a linear composition dependence of the zero‐shear viscosity were observed for the VLDPE1–LDPE1 and VLDPE1–LDPE2 blends. These blends followed the log additivity rule, and this indicated that they were miscible in the melt at all compositions. In contrast, a deviation from the log additivity rule was observed for the VLDPE1–VLDPE2 blend compositions with 50% or less VLDPE2 and for the VLDPE3–VLDPE2 blends with 50% or more VLDPE2. The thermal properties of the blends were consistent with the rheological properties. VLDPE1–LDPE1 and VLDPE1–LDPE2 showed that these blends were characteristic of a single‐component system at all compositions, whereas the phase separation (immiscibility) was detected only for VLDPE1–VLDPE2 blends with 50% or less VLDPE2 and for VLDPE3–VLDPE2 blends with 50% or more VLDPE2. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 95: 1549–1557, 2005     

Dynamic rheological behavior of reactively compatibilized polypropylene/polyamide 6 blending melts

The dynamic rheological behavior is measured by small amplitude oscillatory shear on rotational rheometer for polypropylene/polyamide 6 (PP/PA6) blends compatibilized by a polypropylene grafted maleic anhydride (PP‐g‐MAH). Scanning electron microscope (SEM) results show that the PP/PP‐g‐MAH/PA6 (=100/6/40wt) is sea‐island structure, the PP/PP‐g‐MAH/PA6 (=100/6/60wt) blend is semi‐cocontinuous. Coarse PA6 zones can be observed when the weight ratio is 100/6/80. At low frequency the complex viscosity, dynamic modulus of the PP/PP‐g‐MAH/PA6 (PP/PP‐g‐MAH = 100/6wt) blends first increase then drop with the increase of PA6 weight content in the range of 0–100, the maximum value arrives at the weight content of 60. The Cole–Cole plots as well as the weighted relaxation spectra of the blends have a main arc and a tail when the weight ratio of PP/PP‐g‐MAH/PA6 is in the range of 100/6/20–100/6/60, but have different shapes when the weight ratio increases to 100/6/80 and 100/6/100. The possible reason is the weight ratio of 100/6/80 and 100/6/100 is close to the phase inversion point. In fitting the storage modulus data at low frequency, Palierne's model with two parameters interfacial tension and interfacial shear modulus is better than Bousmina's model. Palierne's model with only one parameter of interfacial tension can not fit the data well. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42091.     

Reactive processing compatibilization of direct injection molded polyamide‐6/poly(ethylene terephthalate) blends

Finely dispersed blends of polyamide 6 (PA‐6) and poly(ethylene terephthalate) (PET) were obtained by direct injection molding throughout the full composition range. The blends comprised a probably pure PA‐6 phase, and a PET phase that was apparently pure in PET‐rich blends and contained slight reacted PA‐6 amounts in PA‐6‐rich blends. This very complex morphology was characterized by the presence of dispersed particles at three levels and by a very large interface area/dispersed phase volume ratio. The linear ductility behavior was attributed to both the presence of reacted copolymers and the large interface area/dispersed volume ratio, and the synergism in both the Young's modulus and yield stress to the increased orientation of the blends related to that of the pure components. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 564–574, 2005     

Crystallization,melting, and rheology of reactive polyamide blends

The crystallization and melting characteristics of a series of polyamide blends based on PA 4,6 and PA 6I were investigated by calorimetric methods; preparation of the samples was conducted so as to control the extent of transamidation occurring in the melt before crystallization. Blend samples with minimal prior thermal history displayed a modest degree of melting point depression compared to the equilibrium melting temperature of PA 4,6 (T = 309.5°C). Application of the Nishi–Wang equation indicated a value of χ = ?0.25 for the blends. PA 4,6 and the blends followed Avrami crystallization kinetics with exponents in the range 2.0 to 2.5; no systematic variation of n with blend composition was observed. The influence of transamidation was investigated for samples exposed to varying melt temperatures and melt times with the extent of transreaction quantified using ¹³C‐NMR. Increasing extents of transreaction led to a decrease in both the rate of crystallization and the overall bulk crystallinity of the blends owing to a reduction in the length and number of crystallizable blocks present along the polymer chains. Capillary rheometry studies indicated a strong sensitivity to time in the melt for the PA 4,6 homopolymer, and the mechanism responsible for the observed decrease in apparent viscosity was also operative in the blend samples. As such, it was not possible to independently assess the influence of transreaction on the rheology of the blends. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1245–1252, 2004     

Gasoline permeation behavior and mechanical properties of polyamide 6/nanoclay,polyamide 6/PE‐g‐maleic anhydride blend,and polyamide 6/PE‐g‐maleic anhydride/clay nanocomposite

In this article, polyamide 6 (PA6)/clay nanocomposites, PA6/polyethylene grafted maleic anhydride (PE‐g‐MA) blends, and PA6/PE‐g‐MA/clay nanocomposites were prepared and their gasoline permeation behavior and some mechanical properties were investigated. In PA6/clay nanocomposites, cloisite 30B was used as nanoparticles, with weight percentages of 1, 3, and 5. The blends of PA6/PE‐g‐MA were prepared with PE‐g‐MA weight percents of 10, 20, and 30. All samples were prepared via melt mixing technique using a twin screw extruder. The results showed that the lowest gasoline permeation occurred when using 3 wt % of nanoclay in PA6/clay nanocomposites, and 10 wt % of PE‐g‐MA in PA6/PE‐g‐MA blends. Therefore, a sample of PA6/PE‐g‐MA/clay nanocomposite containing 3 wt % of nanoclay and 10 wt % of PE‐g‐MA was prepared and its gasoline permeation behavior was investigated. The results showed that the permeation amount of PA6/PE‐g‐MA/nanoclay was 0.41 g m^?2 day^?1, while this value was 0.46 g m^?2 day^?1 for both of PA6/3wt % clay nanocomposite and PA6/10 wt % PE‐g‐MA blend. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40150.     

Morphology and properties of PET/PA‐6/SiO2 ternary composites

A kind of hydrophilic nano‐SiO₂ was applied to poly(ethylene terephthalate)/polyamide‐6 (PA‐6) blends. Melt‐blended composites were prepared at various component ratios and different nano‐SiO₂ levels. Mechanical, morphological, dynamic mechanical, and thermal tests were carried out to characterize the properties, morphology, and compatibilization of the composites. Increased impact strength, tensile strength, and modulus were observed by adding nano‐SiO₂ particles in the blends. The nano‐SiO₂ particles were found to be preferentially dispersed in PA‐6, resulting in an increase of glass transition temperature and crystallization of PA‐6. The mechanism of morphology and properties changes was discussed based on the selective dispersion of nano‐SiO₂ particles in the blends. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 2288–2296, 2007     

Rheological behavior and mechanical properties of sawdust/polyethylene composites

We have characterized the melt rheological behavior and the solid tensile properties of sawdust/polyethylene composites prepared in an internal mixer. Various concentrations (from 0 to 60 wt %) and three particle sizes have been tested, in presence of a coupling agent (maleic anhydride grafted polyethylene). In the molten state, for each particle size, a mastercurve of the complex viscosity as function of frequency can be plotted, using a shift factor depending on weight fraction. We show that the shift factors can be described by a Krieger‐Dougherty law, leading to a “universal” viscosity law of the Carreau‐Yasuda type. In the solid state, the presence of sawdust increases Young modulus in uniaxial elongation, mainly for small size particles, but reduces dramatically deformation at break and tensile strength. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Structure and properties relationship of melt reacted polyamide 6/malenized soybean oil

In this work, a maleinized soybean oil (SOMA) was melt reacted with polyamide 6 and the thermal, rheological, and morphological properties were evaluated. It was observed that the maleinized soybean oil reacted with polyamide chains, increasing the molecular weight of the polymer. Addition of SOMA also promoted an increase in the amount of α crystalline phase as well as in the crystallinity index. The average amorphous layer thickness (L_a) was enhanced with the addition of 1 wt % of SOMA, while the average crystalline layer thickness (L_c) were significantly enlarged with the increase in SOMA content, indicating that SOMA structures were located at the interfacial region between amorphous and crystalline. The addition of 5 wt % of SOMA plasticized the PA6, reducing its glass transition temperature. However, the sample containing 5 wt % of SOMA showed an accentuated pseudoplastic behavior as compared to other samples. Addition of SOMA also reduced the tensile strength and increased the elongation at break. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43050.     

Improved thermal conductivity of ceramic filler‐filled polyamide composites by using PA6/PA66 1:1 blend as matrix

Polyamide‐type composites with improved thermal conductivity are prepared by using polyamide 6(PA6)/polyamide 6,6 (PA66) 1:1 blend as the matrix and aluminum nitride (AlN) as the filler through melt compounding. Field emission scanning electron microscopy coupled with energy dispersive spectrometry (EDS) mapping of Al is used to investigate distribution of AlN. Differential scanning calorimeter is used to investigate the crystallization behavior of the composites. The thermal conductivity of PA6/PA66/AlN composite with 50 wt % AlN is 1.5 W m^?1 K^?1, 88% enhancement compared to those of single polymer based PA6/AlN or PA66/AlN composites. The reason for the improved thermal conductivity is the increased effective volume concentration of AlN in one (probably PA66) phase. The experimental data are fitted into Bruggeman and Agari–Uno model. Composites with similar thermal conductivity are also prepared using silicon carbide as the filler instead of AlN, showing that using PA6/PA66 1:1 blend as the matrix is a universal method to prepare thermally conductive composites with less filler loading. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45371.     

Elaboration and relationships between structure and rheological properties of microtalc or nanotalc/polyamide composites

This study focuses on the elaboration of nanocomposites processed by melt mixing of a polyamide 12 matrix and a hydrogel filled with synthetic talc particles. The systems are obtained by simultaneous mixing using either an internal mixer or a lab twin‐screw extruder. The structure and rheological properties of synthetic talc/polyamide composites are compared with those of natural talc/polyamide microcomposites and modified montmorillonite/polyamide nanocomposites. A multiscale structure, composed of numerous nanometric particles but also few micrometric aggregates, is obtained for synthetic talc/polyamide composites. In terms of processability, the lab twin‐screw extruder is more adequate than the internal mixer for the elaboration of synthetic talc/polyamide composites with relatively high filler volume fractions. For composites elaborated with the extruder, the percolation threshold, estimated from linear viscoelastic measurements, is close to 1, 6, and 11%, respectively, with modified montmorillonite, synthetic talc, and natural talc particles, in agreement with structural results. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42299.     

Rheological behavior and flow instability in capillary extrusion of ultrahigh-molecular-weight polyethylene/high-density polyethylene/nano-SiO2 blends

Rheological behaviors of ultrahigh-molecular-weight polyethylene (PE)/high-density PE/SiO₂ blends are investigated using parallel-plate rheometer and capillary rheometer. The molecular chain conformational change mechanism is used to explain flow instabilities during extrusion. The viewpoints are proposed: (1) critical shear rate depends on the relative strength of irreversible viscous loss and reversible elastic orientation for molecular chains in transverse velocity gradient field inside the die and (2) critical shear stress depends on the extent of molecular chain conformational change inside the die, and the ease of conformational recovery after leaving the die. Modified nano-SiO₂ particles are detected a certain interfacial adhesion in PE matrix. The interfacial interaction limits viscous flow inside the die and conformational recovery after leaving the die, thus causing not only the flow instabilities to occur prematurely on shear rate and delaying sharkskin on shear stress, but also an alternate “sharkskin-melt fracture” appearance after global extrusion fracture. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47713.     

Immiscible Blends of PC and PET,Current Knowledge and New Results: Rheological Properties

This paper deals with immiscible blends of poly(ethylene terephthalate) obtained by melt blending with polycarbonate. A large survey of the current knowledge in the field of these blends is presented. Resolved and unresolved issues concerning the effect of exchange reactions on the miscibility of the components are addressed. The experimental part of the paper focuses on the rheological behavior of PET/PC blends. Blends containing various polymer ratios were obtained by melt blending with and without transesterification catalysts. Oscillatory shear flow in the melt was used to characterize the rheology of the various samples. A plot of the oscillatory data, similar to the Van Gurp Palmen plot, is used to point out the broadening of the co‐continuity window when in situ compatibilization takes place.

     

Enhancing the mechanical,morphological, and rheological behavior of polyethylene/polypropylene blends with maleic anhydride-grafted polyethylene

This is the first study to showcase the use of maleic anhydride-grafted polyethylene (MAPE) to compatibilize polyethylene (PE)-rich blends, where polypropylene (PP) represents the minor phase. By first mixing PP with MAPE, and then adding PE, MAPE was assumed to be localized at the PE/PP interface. Microscopy analysis confirmed that MAPE led to a remarkably fine PE/PP/MAPE morphology, with PP being uniformly dispersed into PE and having an average diameter 267% smaller than that in the PE/PP blend. According to mechanical and rheological tests, this translated into a 14%, 20%, and 14% enhancement of tensile strength, tensile modulus, and tensile toughness, respectively, as well as a 10% and 20% drop in PE/PP viscosity mismatch and interfacial tension, respectively. Finally, PE/PP/MAPE tensile toughness and elongation at break were greater than those of virgin PP, while PE/PP/MAPE strength and stiffness were similar to the ones of neat PP. Therefore, this study provides industries with the possibility to utilize products rich in PE instead of those made of more expensive PP, while still keeping the level of performance high; hence, creating a paradigm shift in the development of advanced lightweight polyolefin materials with tuned functionalities.     

Characterization and mechanical properties of exfoliated graphite nanoplatelets reinforced polyethylene terephthalate/polypropylene composites

Recently, graphene and its derivatives have been used to develop polymer composites with improved or multifunctional properties. Exfoliated graphite nanoplatelets (GNP) reinforced composite materials based on blend of polyethylene terephthalate (PET), and polypropylene (PP) compatibilized with styrene–ethylene–butylene–styrene‐g‐maleic anhydride is prepared by melt extrusion followed by injection molding. Characterization of the composites' microstructure and morphology was conducted using field emission scanning electron microscopy, transmission electron microscopy (TEM), X‐ray diffraction analysis (XRD), and Fourier transform infrared spectroscopy (FTIR). Tensile and impact strengths of test specimens were evaluated and the results showed maximum values at 3phr GNP in both the cases. Morphological studies showed that the GNPs were uniformly dispersed within the matrix. Results from XRD analysis showed uniformly dispersed GNPs, which may not have been substantially exfoliated. FTIR spectroscopy did not show any significant change in the peak positions to suggest definitive chemical interaction between GNP and the matrix. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40582.     

Preparation of polyamide 6/polystyrene quasi‐nanoblends by diffusion and subsequent polymerization of styrene in water‐sorbed polyamide 6 pellets

Polyamide 6 (PA6)/polystyrene (PS) blends with an average particle size of 103 nm were prepared by diffusion and subsequent polymerization of styrene in water‐sorbed PA6 pellets. The pretreatment of PA6 pellets in hot water is prerequisite for successful styrene diffusion. The diffusion process involves replacement of free water in the pellets by styrene, and should be carried out in neat styrene medium to provide concentration gradient between inside and outside of the pellets. The polymerization step was carried out in water medium with benzoic peroxide as the initiator. The diametrical distribution of PS in the blend pellets was investigated by Micro‐FTIR, and molecular weight of PS was measured by GPC. DSC measurements showed that the diffusion and polymerization of styrene occur in the amorphous regions of PA6 where the pre‐sorbed water locates. PA6/PS quasi‐nanoblends reported in this work cannot be obtained by conventional methods. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44554.     

Polyethylene terephthalate/low density polyethylene/titanium dioxide blend nanocomposites: Morphology,crystallinity, rheology,and transport properties

Physical features of polyethylene terephthalate (PET)/low density polyethylene (LDPE) immiscible blends, rich in PET, with and without titanium dioxide (TiO₂) nanoparticles are studied. These materials are of industrial interest, because they can be obtained by recycling PET bottles containing TiO₂ with their corresponding polyethylene made caps. Their potential application in packaging is investigated. Droplet-matrix morphology is observed by scanning electron microscopy; coalescence occurs during compression molding. Transmission electron microscopy results show that TiO₂ nanoparticles are located at the interface between PET and LDPE, forming a physical barrier that favors development of smaller droplets. Thermal analysis results are compatible with the morphology of the blends and the location of the TiO₂ nanoparticles. Viscosity obtained by extrusion continuous flow and oscillatory flow measurements in the linear regime show that some of the blends have viscoplastic behavior. Permeability results reveal that 80PET/20LDPE/TiO₂ blend nanocomposite shows a balanced barrier character to both oxygen and water vapor. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 46986.     

Ultrasonic treatment of polypropylene,polyamide 6, and their blends

The mechanical and rheological properties of polypropylene (PP), polyamide 6 (PA6), and their blends treated by high‐intensity ultrasound during extrusion were investigated. A lower head pressure was achieved in the extrusion of these thermoplastics. The mechanochemical and sonochemical effects of ultrasound led to simultaneous ionic condensation reactions and degradation in a homogeneous melt of PA6, with a prevailing effect of enhanced polycondensation reactions. The observed improvements in the mechanical properties of ultrasonically treated PA6 were attributed to condensation reactions, which yield a higher molecular weight, a higher crystallinity, and a more uniform crystal size distribution. At high ultrasound amplitudes, for PP, the degradation of polymer chains was observed with little deterioration of the mechanical properties. For ultrasonically treated PP/PA6 blends, a competition between the degradation and partial in situ compatibilization effect was found. At certain blend ratios, the tensile toughness and impact strength of the treated blends were almost double those of the untreated blends. However, full compatibilization was not achieved, possibly because of the low coupling selectivity of highly reactive radicals. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2643–2653, 2006     

Binary and ternary blends of polyethylene,polypropylene, and polyamide 6,6: The effect of compatibilization on the morphology and rheology

The effects of two compatibilizing agents, polystyrene–poly(ethylene butylene)–polystyrene copolymer (SEBS) and SEBS‐grafted maleic anhydride (SEBS‐g‐MAH), on the morphology of binary and ternary blends of polyethylene, polypropylene, and polyamide 6,6 were investigated with scanning electron microscopy and melt rheology measurements. The addition of the compatibilizers led to finer dispersions of the particles of the minor component and a decrease in their size; this induced a significant change in the blend morphology. The rheological measurements confirmed the increased interaction between the blend components, especially with SEBS‐g‐MAH as the compatibilizer. New covalent bonds could be expected to form through an amine–anhydride reaction. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1976–1985, 2004