Study on cerium-doped nano-TiO2 coatings for corrosion protection of 316?L stainless steel

Many methods have been reported on improving the photogenerated cathodic protection of nano-TiO₂ coatings for metals. In this work, nano-TiO₂ coatings doped with cerium nitrate have been developed by sol–gel method for corrosion protection of 316 L stainless steel. Surface morphology, structure, and properties of the prepared coatings were investigated by X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy. The corrosion protection performance of the prepared coatings was evaluated in 3 wt% NaCl solution by using electrochemical techniques in the presence and absence of simulated sunlight illumination. The results indicated that the 1.2% Ce-TiO₂ coating with three layers exhibited an excellent photogenerated cathodic protection under illumination attributed to the higher separation efficiency of electron–hole pairs and higher photoelectric conversion efficiency. The results also showed that after doping with an appropriate concentration of cerium nitrate, the anti-corrosion performance of the TiO₂ coating was improved even without irradiation due to the self-healing property of cerium ions.     

Characterization of sol–gel coated 316L stainless steel for biomedical applications

Silica based organic–inorganic hybrid coatings were deposited on 316L stainless steel by sol–gel technique. The hybrid sols were prepared by hydrolysis and condensation of 3-methacryloxypropyltrimethoxysilane (TMSM) and tetraethylorthosilicate (TEOS) at different molar ratios. Electrochemical experiments were performed to evaluate the corrosion resistance properties of the coatings. Structural characterization of the coatings was performed using scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) spectroscopy. Contact angle measurement and cell morphology assay were performed to investigate the hydrophilicity and in vitro cytotoxicity of the coatings, respectively. The results indicate formation of a crack-free and highly adherent film acting as a protective barrier against the physiological medium. Corrosion resistance of hybrid coatings was influenced by the molar ratios of TMSM:TEOS. The best corrosion protection was obtained at TMSM:TEOS molar ratio of 1:1. Sol–gel coatings enhanced the hydrophilicity of 316L steel surfaces. Also, these coatings showed non-toxicity for L929 cells.     

Multilayered polypyrrole–SiO2 composite coatings for functionalization of stainless steel: Characterization and corrosion protection behavior

Two different multilayered composite polypyrrole/SiO₂ coatings were synthesized on 304 stainless steel. Electrochemical and electrophoretic depositions were used to grow polypyrrole and SiO₂ layers, respectively. Coatings were characterized by glow discharge optical emission spectroscopy to observe repartition of elements within different layers, by scanning electron microscopy to observe surface morphology and by electrochemistry to investigate corrosion protection behavior. The electrophoretic approach enables good incorporation of SiO₂ particles. This incorporation was more extensive and more homogeneous than for coatings obtained with the mixing method related in previous works. Moreover, incorporation and repartition of SiO₂ particles are greatly enhanced when the silica layer is grown directly on the steel surface. Corrosion protection of the stainless steel substrate was improved when multilayered composite polypyrrole/SiO₂ coatings were used.     

Synthesis and properties of high-performance and good water-soluble melamine–formaldehyde resin

In this article, high-sulfonated melamine–formaldehyde (HSMF) resins were prepared with a sulfite/melamine (S/M1.5) molar ratio. During the sulfonation process, the reaction temperature and the added velocity of sodium bisulfite affecting the properties of the resin were studied. In the condensation stage, where the pH range is 6.0 and the temperature is about 25°C, the condensation time was prolonged above 24 h. The stability and water solubility of the resin was improved greatly. It is an effective superplasticizer at small dosages of admixture. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 3268–3271, 2001     

Cure kinetics of melamine–formaldehyde resin/clay/cellulose nanocomposites

As a part of improving the properties of surface laminates for wood-based panel products, this study attempted to investigate cure kinetics of the melamine–formaldehyde (MF) resin/clay/cellulose nanocomposites. Three different methods (Ozawa, Kissinger, and isoconversion) of differential scanning calorimetry (DSC) were employed to study cure kinetics of the nanocomposites, using three different heating rates (5, 10 and 20 °C/min). Both Ozawa and Kissinger methods showed that the overall activation energy (E_a) of the nanocomposite at the 0.5 wt% nanoclay level reached a maximum and then decreased thereafter. But, the Ozawa method provided greater E_a values than those of the Kissinger method. The isoconversional method provided the change of activation energy (E_α) values as a function of the degree of conversion (α). The E_α values increased as the degree of conversion increased, while the influence of nanoclay levels followed a similar trend to the overall E_a values from the both Ozawa and Kissinger methods. These results indicated that the exfoliation of layered nanoclay particles into MF resin delayed the cure of MF resin/nanoclay/cellulose nanocomposites.     

Electrophoretic deposition of bioactive wollastonite and porcelain–wollastonite coatings on 316L stainless steel

Wollastonite and porcelain–wollastonite coatings on stainless steel were obtained by electrophoretic deposition using acetone as dispersive medium. A direct electric current of 800 V for 3 min was used for obtaining the single wollastonite coating. A well-sintered layer was observed after heat treatment at 1050 °C for 1 h in air. The two-layer coating was obtained by depositing dental porcelain at 400 V for 30 s followed by the deposition of wollastonite at 400 V for 3 min. After forming the two layers, this complex coating was heat treated at 800 °C for 5 min. Under these conditions, strong bonds of both the interface wollastonite–porcelain and that of porcelain–metallic substrate were observed. The in vitro bioactivity assessment of the coatings was performed by immersing the deposited substrates in simulated body fluid (SBF) for 21 days. All the materials showed to be highly bioactive through the formation of a homogeneous apatite layer.     

Fabrication of ZnO–GO hybrid for enhancement of chemically bonded phosphate ceramic coatings corrosion protection performance on AISI304L stainless steel

In this paper, a solvothermal method is used to prepare nano-sized zinc oxide-graphene oxide (ZnO–GO) hybrid, and the ZnO–GO hybrid is characterized by X-ray diffraction analysis, Raman, Fourier transform infrared spectroscopy, and scanning electron microscopy. In addition, chemically bonded phosphate ceramics coatings with different content of ZnO–GO hybrid are prepared on the stainless steel through the sol-gel method. The corrosion performance of the coatings is evaluated by electrochemical properties and the analysis of the surface and cross morphology of the coating. Results indicate ZnO–GO hybrid significantly enhances the compactness and corrosive behavior of the coating because the overlapping structure of GO flake improves the barrier performance of the coating. Besides, ZnO nanoparticles on the surface of GO can react with aluminum dihydrogen phosphate binder, in that case the adhesion between GO and the coating is improved.     

Effect of polypyrrole–montmorillonite nanocomposites powder addition on corrosion performance of epoxy coatings on Al 5000

The synthesis of hybrid polypyrrole–montmorillonite (Ppy–MMT) nanocomposites and their effects on the improvement of the protection efficiency of the epoxy coatings on aluminum corrosion were studied. In order to understand the effect of MMT and Ppy on the corrosion inhibition performance of the epoxy coatings in 3.5% NaCl solution, the epoxy (E), epoxy blend with MMT (EM) and polypyrrole (EP) coatings were investigated by electrochemical impedance spectroscopy (EIS). It was shown that EM and EP systems could not provide a good corrosion protection for long-time applications. The results showed that the incorporation of Ppy–MMT nanocomposites inside the epoxy notably increases the resistance of the coating in comparison to the other coatings for long-time period. These phenomena can be attributed to specific morphology of the nanocomposite. The structure and morphology of nanocomposites were studied by FT-IR and XRD techniques, as well as, scanning electron microscopy (SEM).     

The passivity of AISI 316L stainless steel in 0.05 M H2SO4

The passivity of AISI 316L stainless steel (AISI 316L) in 0.05 M H₂SO₄, in the steady-state condition, has been explored using various electrochemical techniques, including potentiostatic polarization, electrochemical impedance spectroscopy (EIS), and Mott–Schottky analysis. Based on the Mott–Schottky analysis in conjunction with the point defect model (PDM), it was shown that the calculated donor density decreases exponentially with increasing passive film formation potential. The thickness of the barrier layer was increased linearly with the film formation potential. These observations were consistent with the predictions of the PDM, noting that the point defects within the barrier layer of the passive film are metal interstitials, oxygen vacancies, or both. Also no evidence for p-type behavior was obtained, indicating that cation vacancies do not have any significant population density in the passive film.     

Effect of cerium concentration on corrosion resistance and polymerization of hybrid sol–gel coating on martensitic stainless steel

Stainless steels are increasingly used in the aeronautics field for the manufacture of structural parts. One of them, the X13VD martensitic stainless steel (X12CrNiMoV12-3), known for its good mechanical properties, has a poor corrosion resistance in confined or severe environments. In the past years, Cr(VI) based pre-treatments have been currently used for corrosion protection of different metals, however, they are toxic and due to environmental regulations, they will be definitely banned in a near future. Alternatives to replace Cr(VI) show advantages and drawbacks considering key properties such as: corrosion resistance, adhesion of coatings, fatigue resistance, durability and reliability. However, some of their possible alternatives show high potential.     

Synthesis and characterization of epoxy–silicone–polythiophene interpenetrating polymer network for corrosion protection of steel

Polymer alloys, particularly interpenetrating polymer networks (IPNs) exhibit excellent coating properties. Often combination of polymers result in IPNs with controlled morphologies and synergistic behavior. In this study, corrosion-resistant IPNs were prepared from immiscible resins (epoxy, silicone and thiophene) using a cross-linking agent and a catalyst. GPC, FTIR, NMR, TG, DTA and SEM studies used to fix the best performing IPN. Surface morphology studies using SEM confirm the incorporation of silicone and polythiophene in to the epoxy polymer to form homogeneously micro structured IPN. The heat-resistance of the IPN was determined as per ASTM 2485. The improved corrosion resistance of the IPN was evaluated by AC impedance measurements.     

Preparation of melamine–formaldehyde resin grafted by (3-aminopropyl) triethoxysilane for high-performance hydrophobic materials

Aiming at meeting the specific market demands and expanding the downstream application of melamine–formaldehyde (MF) resins, a series of (3-aminopropyl) triethoxysilane (APTES) grafted MF (MF-Si) resins were synthesized via an effective method that minimized the hydrolysis of APTES and overcame the polarity discrepancy of APTES with MF resin matrix. The structure of MF-Si resins was characterized by FTIR spectroscopy, Raman spectroscopy, ¹H nuclear magnetic resonance (NMR), and solid state ¹³C NMR. It was found that APTES moieties in MF-Si materials afforded increased hydrophobicity, water resistance, and the thermal stability was not affected. With the increasing amount of APTES, the water contact angle of MF-Si films increased from 70.56 to 105.92°and the surface free energy decreased from 46.8 to 23.5 mN/m. The temperature of maximum weight loss rate (T_dmax) of MF-Si materials decreased slightly from 371.15 to 353.70 °C and the ultimate residual weight of MF-Si materials increased from 12.51 to 30.04% at 800 °C under N₂. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48664.     

Corrosion resistance performance of cerium doped silica sol–gel coatings on 304L stainless steel

The aim of this work is the synthesis and investigation of silane based organic–inorganic hybrid coatings, which can be used to improve the corrosion performance of steel structures subjected to a marine environment. The silane based sol–gel coatings were prepared by dip coating 304L stainless steel in a solution of organically modified silica sol made through hydrolysis and condensation of 3-glycidoxypropyl-trimethoxysilane (GPTMS) as precursor and bisphenol A (BPA) as a cross-linking agent in an acid catalyzed condition. The influence of the addition of cerium and the use of bisphenol A as a cross-linking agent on the microscopic features and morphology as well as on the corrosion resistance of the coatings were examined using Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), neutral salt spray tests, potentiodynamic polarization and electrochemical impedance techniques. Results show that cerium modified nano-hybrid coatings exhibit a superior corrosion inhibition performance to that displayed by silica hybrid coatings. Additionally, data showed that the bisphenol A as a cross-linking agent has a significant effect on the morphology and corrosion resistance of the cerium doped silica coating. Omitting the use of bisphenol A causes the creation of defects/cracks in the coating, thereby promoting diffusion of the aggressive electrolyte toward the substrate and decreasing the corrosion resistance of the coating.     

IR spectroscopy: Suitable method for determination of curing degree and crosslinking type in melamine–formaldehyde resins

Melamine–formaldehyde (MF) resins are widely used as adhesives and finishing materials in the wood industry. During resin cure, either methylene ether or methylene bridges are formed, leading to the formation of a three-dimensional resin network. Not only the curing degree, but also the chemical species present in the cured resin determine the quality of the final product. Analytical methods allowing a detailed investigation of network formation are of great benefit to manufacturers. In the present work, resin cure of an MF precondensate is studied at different temperatures (100–200 °C) without considering the initial pH as a factor. Isoconversional kinetic analysis based on exothermal curing enthalpies enables calculation of the crosslinking degree at a given time/temperature regime. A semiquantitative determination of the chemical groups present is performed based on solid-state nuclear magnetic resonance data. Fourier transform infrared spectroscopy has shown to be a fast and reliable analytical tool with high sensitivity toward functional groups and with great potential for at-line process control. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47691.     

Aqueous extract of Rosmarinus officinalis L. as inhibitor of Al–Mg alloy corrosion in chloride solution

The first neutral phenol subfraction of the aqueous extract of rosemary leaves was studied as corrosion inhibitor for the Al–2.5Mg alloy in a 3% NaCl solution at 25 C. Experiments were carried out over a wide range of concentrations. The results show that the additive adsorbs on the alloy according to the Freundlich isotherm. The polarization curves show that the first neutral subfraction acts as a cathodic-type inhibitor. The impedance spectrum obtained was interpreted in terms of change in characteristics of the natural oxide film at the surface of the alloy. Equivalent circuits, which represent the system, are proposed and individual circuit elements are defined.     

Facile synthesis and investigation of NiO–ZnO–Ag nanocomposites as efficient photocatalysts for degradation of methylene blue dye

In the present study, NiO–ZnO–Ag photocatalytic nanocomposites were synthesized using two-stage precipitation method. The synthesized composite powders were investigated and characterized using different techniques including XRD, FESEM, FT-IR, TGA and UV–Vis. XRD results showed that by increasing the Ag content, the crystallite size of ZnO decreased. FESEM micrographs showed that addition of Ag could lead to formation of more uniform particles in the size range of 30–500 nm. Diffuse reflectance spectroscopy results confirmed that addition of Ag nanoparticles led to the increase of light absorption, which was attributed to the plasmon surface resonance of Ag. Band gap energies of NiO–ZnO, NiO–ZnO–5%Ag, NiO–ZnO–3%Ag, NiO–ZnO–1%Ag and ZnO–1%Ag were estimated to be 3.13, 3.14, 3.147, 3.19 and 3.17 eV, respectively. Investigation of degradation process showed that by adding up to 1 wt% Ag to NiO–ZnO composite led to the increase of methylene blue degradation from 67% to 94%, but further addition resulted in decrease of degradation.     

Hybrid sol–gel coatings for corrosion protection of galvanized steel in simulated concrete pore solution

The aim of this experimental research was to study the electrochemical behavior of organic–inorganic hybrid (OIH) coatings for corrosion protection of hot-dip galvanized steel (HDGS) in the first instants of immersion in simulated concrete pore solution (SCPS) (pH > 12.5). The electrochemical performance of the OIH coatings was assessed by electrochemical impedance spectroscopy, potentiodynamic polarization curves, macrocell current density, and polarization resistance. The OIH coatings were prepared via the sol–gel method and were deposited on HDGS surfaces by dip-coating using one or three dip steps. The electrochemical results obtained for HDGS samples coated with OIH matrices in SCPS showed higher corrosion resistance than bare HDGS; as the molecular weight (MW) of Jeffamine^® increased the barrier protection of the coating decreased. The lowest protection efficiency was found for HDGS samples synthesized with oligopolymers with an MW of 2000. Coatings produced with an oligopolymer of 230 MW conferred the highest protection. The surface morphology of the OIH coatings deposited on HDGS surfaces was studied by atomic force microscopy. The results show that the roughness of the OIH films depends on the MW of Jeffamine^® and on the number of dip-coating steps used. Thermogravimetry results show that the Jeffamine^® MW affected the thermal properties of the prepared OIH samples. The prepared OIH materials are thermally stable within the range of 20–80°C.     

Red tetrazolium as an effective inhibitor for the corrosion of cold rolled steel in 7.0 mol·L− 1 H2SO4 solution

The corrosion inhibition of cold rolled steel (CRS) in 7.0 mol·L^-1 H₂SO₄ solution by red tetrazolium (RTZ) was carefully investigated using both experimental procedures and theoretical techniques. The results show that RTZ acts as an effective inhibitor for the corrosion of CRS in 7.0 mol·L^-1 H₂SO₄, and the maximum inhibition efficiency is higher than 95% with a RTZ concentration of 2.0 mmol·L^-1. The adsorption of RTZ on CRS surface follows Langmuir isotherm. RTZ effectively retards both cathodic and anodic reactions, and acts as a mixed-type inhibitor. EIS exhibits two capacitive loops, and their resistances increase drastically in the presence of RTZ. SEM and AFM confirm that the addition of RTZ could significantly retard the corrosion of CRS surface. A series of characterizations like FTIR, RS, XRD and XPS reveal that the corrosion CRS surface is composed of the corrosion products of iron sulfates, iron oxides and iron hydroxide, as well as inhibitor. Theoretical results of quantum chemical calculation and molecular dynamics (MD) indicate that the adsorption center of RTZ⁺ (organic cationic part of RTZ) mainly relies on its tetrazole ring, and the adsorption of RTZ⁺ on Fe (001) surface is in a nearly flat orientation mode.     

Ag–SiO2 - An optimized braze for robust joining of commercial coated stainless steel to ceramic solid oxide cells

In this study, Ag–SiO₂ was successfully used to join Ce/Co coated AISI 441 stainless steels produced by Sandvik to Solid Oxide Cells. Defect-free and robust joints were obtained at 950 °C when brazing in air. The influence of the chemical composition of the braze and the brazing temperature on the microstructure and mechanical properties of joints was studied. An enhanced interfacial adherence was achieved through the reaction of the SiO₂ in the braze and the Co coating of the steel during the air brazing process. The obtained joints possess excellent mechanical robustness with a fracture energy of 96.5 J/m², and a superior gas tightness (leak rate of 5.4 × 10^?4 sccm cm^?1) compared to the existing brazing systems. Long-term aging in air or the exposure to reducing atmosphere only had minor effects on the measured fracture energy.     

An investigation of some Schiff bases as corrosion inhibitors for austenitic chromium–nickel steel in H2SO4

The corrosion inhibition of austenitic chromium–nickel steel by two Schiff bases, N-(1-toluidine)salicylaldimine and N-(2-hydroxyphenyl)salicylaldimine, was investigated in sulphuric acid medium. The effect of concentration and temperature on inhibition properties was determined. It was found that when the concentrations of inhibitor were increased the inhibition efficiencies () and surface coverage () increased. Some thermodynamic parameters such as free energy of adsorption, G _ads, and enthalpy, H, were determined for the Schiff bases. Experimental results agree with the Temkin isotherm for N-(1-toluidine)salicylaldimine, but the Langmuir isotherm is more appropriate for N-(2-hydroxyphenyl)salicylaldimine.