Effect of polyurethane sizing agent on interface properties of carbon fiber reinforced polycarbonate composites

This work is aimed at investigating how molecule structure of polyurethanes (PUs) as sizing agents influence the interface properties of carbon fiber (CF) reinforced polycarbonate (PC) composites. Effects of four PUs as sizing agents for CF on the interlaminar shear strength (ILSS) of CF reinforced PC composites are investigated. It is found that the three PUs except PC–PU as sizing agents on oxidized CF (OCF) made the ILSS of their reinforced PC composites increase up to 62.9 MPa by more than 24.8%. The chemical interaction between PU sizing agents and CF are attributed to high reactivity of isocyanate, but carbonate groups on PC–PU may have a chain unzipping reaction due to active groups on the surface of OCF. The chemical interaction between PU sizing agents and PC are attributed to transesterification. As a result, PUs containing isocyanate or polyester groups are ideal sizing agents for CF reinforced PC composites. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47982.     

Effect of polyurethane sizing on carbon fibers surface and interfacial adhesion of fiber/polyamide 6 composites

Commercial epoxy sized carbon fibers (CFs) or unsized CFs have poor interfacial adhesion with polyamide 6 (PA6). Here, CFs are coated with polyurethane (PU) and their surface properties in terms of surface chemistry, contact angle, roughness, and morphology, are investigated. The results of Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, scanning electron microscopy, and atomic force microscopy demonstrate PU sizing evidently increases the quantity of polar functional groups on the CFs surface. The surface energy of the PU sized fiber is calculated according to the Owens–Wendt method. Compared with unsized fibers, the contact angle of PU sized fibers is decreased while their total surface energy is increased, indicating superior wettability. Moreover, transverse fiber bundle tests are performed to determine the interfacial adhesion between the CFs and PA6 matrix. The transverse fiber bundle strength of unsized CF is measured to be 12.57 MPa. For PU sized CFs processed with sizing concentration of 1.2%, this value is increased to 24.35 MPa, showing an increase of more than 90%. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46111.     

Study of crystallization behavior of neat poly(vinylidene fluoride) and transcrystallization in carbon fiber/poly(vinylidene fluoride) composite under a temperature gradient

The crystallization behavior of poly(vinylidene fluoride) (PVDF) and transcrystallization in carbon fiber (CF)/PVDF composite were investigated under a temperature gradient. The crystallization temperature (T_c) was controlled in the range of 110–180 °C. For neat PVDF, the results showed that exclusive γ phase formed at T_c above 164 °C, but coexisted with α phase at T_c ranging from 137 to 160 °C. The promotion of γ phase to nucleation of α phase at low T_c was observed for the first time. For CF/PVDF composite, a cylindrical transcrystalline (TC) layer formed on the surface of CF when T_c was between 137 and 172 °C. The TC layer was exclusively composed of γ phase at T_c above 164 °C. The hybrid nucleation was dominated by γ phase though some α phase nuclei emerged on the surface of CF when T_c was in the range of 144–160 °C. As T_c decreased, competition between the hybrid nucleation of α and γ phase became more intense. The γ phase nuclei was soon circumscribed by the rapidly developed α phase when T_c was below 144 °C. Furthermore, some α phase nuclei were induced at the surface of the γ phase TC layer, and developed into α phase TC layer when T_c was in the range of 146–156 °C, which resulted in a doubled TC layer of α and γ phase at the interface of the composite. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43605.     

Next generation high‐performance carbon fiber thermoplastic composites based on polyaryletherketones

Interest in carbon fiber reinforced composites based on polyaryl ether ketones (PAEKs) continues to grow, and is driven by their increasing use as metal replacement materials in high temperature, high‐performance applications. Though these materials have seen widespread use in oil, gas, aerospace, medical and transportation industries, applications are currently limited by the thermal and mechanical properties of available PAEK polymer chemistries and their carbon fiber composites as well as interfacial bonding with carbon fiber surfaces. This article reviews the state of the art of PAEK polymer chemistries, mechanical properties of their carbon fiber reinforced composites, and interfacial engineering techniques used to improve the fiber‐matrix interfacial bond strength. We also propose a roadmap to develop the next generation of high‐performance long fiber thermoplastic composites based on PAEKs. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44441.     

Preparation of emulsion‐type thermotolerant sizing agent for carbon fiber and the interfacial properties of carbon fiber/epoxy resin composite

A modified resin was synthesized through the reaction between dodecylamine and tetraglycidyldiaminodiphenylmethane (TGDDM), which was used as the film former of sizing agent for carbon fiber (CF). The sizing agents were prepared through phase inversion emulsification method. Fourier transform infrared spectroscopy (FTIR) was utilized to analyze the modified resin. Particle sizes of the sizing agents were tested to evaluate their stabilities. Differential scanning calorimetry (DSC) results demonstrated that the glass transition temperature (T_g) of the modified TGDDM is much higher than the T_g of the cured epoxy resin E‐44. The influences of the sizing treatment on CF were investigated by abrasion resistance, fluffs, and stiffness tests. The maximum abrasion resistance increased by 172.8%, compared with the abrasion resistance of the desized CF. Interlaminar shear strength (ILSS) results of the CF/TGDDM composites indicated that the interfacial adhesion between CF and matrix resin was greatly improved after CF was sized. The maximum ILSS value could obtain a 29.16% improvement, compared with the ILSS of the desized CF composite. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41882.     

Reaction of carbon fiber sizing and its influence on the interphase region of composites

What might happen with the interphase region of composite if the sizing agent cannot afford the attack of processing temperature and firstly reacted before its combination with the resin, is rarely reported. On the basis of this, herein, effects of sizing reaction on the interphase region of composite were investigated, as well as on the carbon fiber surface properties. It showed that the interfacial shear strength of carbon fiber/epoxy composite was improved after the sizing reaction. The interphase modulus was also increased with a thinner gradient distance. Further analysis indicated that the fiber surface roughness increased, the fiber wettability with the resin lowered, and the chemical reactions between sizing agent and resin reduced after 200°C/2 h treatment on carbon fiber. These results explained the change of the interphase region, which are meaningful for sizing optimization. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41917.     

Investigation on pull-out behavior and interface critical parameters of polymer fibers embedded in concrete and their correlation with particular fiber properties

A crucial problem in concrete engineering is the corrosion of steel reinforcements. Polymer fibers as alternative reinforcement material can prevent corrosion; however, high adhesion to concrete and good fiber mechanics are necessary for polymers to be considered as an alternative reinforcement. This study tested different thermoplastic polymer materials to evaluate their level of adhesion to concrete. The adhesion properties of different self-drawn polymer fibers were analyzed by extracting the fibers from concrete using single fiber pull-out test (SFPT). To determine the adhesion mechanism, different polymer properties were analyzed and correlated to SFPT. Strong evidence was found that the fibers mechanical properties correlate with SFPT. Roughening the fiber surface increases the SFPT results significantly. While highly polar materials can support the adhesion process, a clear correlation could not be found. This study identifies high stiffness and roughness as the crucial properties of polymer fibers used in concrete engineering. If these factors can be engineered into the fiber, polymer fibers can present an alternative to steel in concrete reinforcement.     

Improved interfacial adhesion in carbon fiber/poly (ether ether ketone) composites with the sulfonated poly (ether ether ketone) sizing treatment

A water-soluble sulfonated poly (ether ether ketone) (SPEEK) sizing agent is prepared and applied to improve the interfacial adhesion of carbon fiber/poly (ether ether ketone) (CF/PEEK) composites. The surface morphology, surface roughness, surface chemistries, and surface free energy of SPEEK sized CF are obtained to understand the sizing effect. The results reveal the increased surface free energy and surface roughness of SPEEK sized CF. In addition, a chemical reaction between the CF surface and sizing layer is proved based on the results of XPS, IR, and ¹H NMR. The interfacial structure of CF/PEEK composites is further ascertained by AFM and the appearance of gradient interface could be verified for SPEEK sized CF/PEEK composites. The formation of the gradient interface is due to the chemical reaction between the CF and sizing agent as well as the improved compatibility between the sized CF and matrix, which benefits the improvement of interfacial adhesion.     

Evolution of the wettability between carbon fiber and epoxy as a function of temperature and resin curing

This article focuses on experimental studies on the wetting behavior between different carbon fibers (CFs) and epoxy as function of temperature, hardener addition, and progressive curing of the resin. The results indicate that surface sizing plays a key role in wettability of the CF with epoxy. There is a critical temperature for good‐wetting of DGEBA‐DDS mixture/CF. Complete wetting can be obtained for resin/CF after a period of curing time. Moreover, chemical reactions can not only improve the wettability but also strengthen interactions between the curing resin and CF. These results could provide an essential implication for understanding the formation process of interphase region of CF/epoxy composites. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Morphological and physicomechanical analysis of high‐density polyethylene filled with Salago fiber

The environmental issues associated with the mass discarding of waste plastics in the Philippines have significantly raised for the past decade. However, this country is a home to many natural fibers which necessitates the development of ecofriendly materials to diminish the environmental footprint of polymers. High‐density polyethylene (HDPE) was filled with floured untreated and 5 wt % alkaline‐treated Salago fiber via melt compounding. The physical and mechanical characteristics of both types of composites were measured and compared. The composite filled with 30 wt % untreated fiber became very brittle, showing tensile strength and impact resistance of 15.8 MPa and 4.9 kJ/m², respectively. Alkaline treatment improved the mechanical properties of untreated composites, but not above the value of virgin HDPE. Nevertheless, the flexural strength of treated composites exceeded that of the virgin HDPE. Untreated composites absorbed water twice as the treated ones. Finally, morphological and fractography inspection on tensile and flexural test specimens showed improvement made by treatment on the interfacial adhesion between fiber and thermoplastic, corroborating the results from mechanical properties test. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46479.     

Effect of treatment pressure on structures and properties of PMIA fiber in supercritical carbon dioxide fluid

The effects of treatment pressure on the structures and properties of PMIA fiber were investigated by Scanning electron microscopy, Dynamic wetting measurements, Fourier transform infrared spectrometry, X‐ray diffraction, thermogravimetric analysis, and mechanical properties test technology in supercritical carbon dioxide. The results indicated that the surface morphology, the water contact angle, the interaction of macromolecules, the crystal structure, the thermal property, and tensile strength of PMIA fibers were changed during supercritical carbon dioxide treatment, particularly the surface morphology and the wettability of fiber changed the most obviously with the increase of treatment pressure. Furthermore, the thermal property and tensile strength of treated PMIA fiber sample were improved in comparison with those of untreated sample. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41756.     

Plasma modification of man‐made cellulose fibers (Lyocell) for improved fiber/matrix adhesion in poly(lactic acid) composites

The present study investigates the influence of different plasma treatments on the tensile characteristics of lyocell fibers and the interfacial interactions of lyocell fibers in a poly(lactic acid) matrix. For the investigations, the fibers were coated by an amine‐functional, nanoporous layer (a‐C:H:N) using a gaseous mixture of NH₃:C₂H₄ of 1:1 and 5:3, respectively, an oxygen‐functional layer (a‐C:H:O) with CO₂:C₂H₄ and CO₂ posttreatment, or an oxygen‐functional layer (a‐C:H:O) comprising hydroxyl groups with H₂O:C₂H₄ and H₂O posttreatment. As reference, uncoated fibers and fibers coated with a crosslinked, amorphous hydrocarbon layer (a‐C:H) without functional group incorporation were investigated. While the different treatments maintained the tensile strength of the lyocell fibers, which were all in the range between 295 and 338 N/mm², the interfacial shear strength, measured by the pull‐out test, was clearly influenced. The best improvement of the fiber/matrix adhesion was obtained by a plasma treatment with a mixture of water vapor and ethylene resulting in an interfacial shear strength of 17.8 N/mm² in comparison to the untreated lyocell fiber with 10.3 N/mm². Amine‐functional plasma polymers (a‐C:H:N) were also found to be suitable for adhesion‐promoting interlayers on lyocell fibers in poly(lactic acid). © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Development of lightweight high‐performance polymeric composites with functionalized nanotubes

In this article, we highlight the various properties of an ultralightweight poly(ether ketone) (PEK) composite. In this study, special emphases were laid on the preparation of low‐density, high‐performance polymeric foams with foaming agents and activators. PEK, foamed PEK, and carbon nanotube (CNT)–reinforced foamed PEK composites were considered for this study. The density of the polymer decreased with the reinforcement of the foaming agent. We also noted that with the reinforcement of the modified CNT in the foamed PEK, there were marginal increases in the density and hardness of the composites. We also noted that the mechanical properties of the CNT‐reinforced foamed PEK was on par with those of basic PEK. Thermogravimetric analysis gave us a clear indication that the thermal stability of the composites was not affected by the reinforcing foaming agent and nanoparticles. Scanning electron microscopy and transmission electron microscopy clearly indicated the formation of foams and also the dispersion of nanoparticles in the composite structure. We also observed that because of the reinforcement of multiwalled CNTs in the composite, there was an improvement in the hardness of the composite. An increase in the specific strength was observed in the foamed PEK composites. The CNT‐reinforced foamed PEK showed a marginal decrease in the specific strength without a compromise in the impact strength. The impact strength of the CNT‐reinforced foamed PEK composite was found to be similar to that of the basic PEK. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43471.     

Interlayer bonding between thermoplastic composites and metals by in-situ polymerization technique

Fiber-metal laminates (FMLs) offer the superior characteristics of polymer composites (i.e., light weight, high strength and stiffness) with the ductility and fracture strength of metals. The bond strength between the two dissimilar materials, composite and metal, dictates the properties and performance of the FMLs. The bonding becomes more critical when the polymer matrix is thermoplastic and hydrophobic in nature. This work employed a novel bonding technique between thermoplastic composites and a metal layer using six different combinations of organic coatings. The flexural, and interlaminar shear strength of the thermoplastic fiber metal laminates (TP-FMLs) were examined to investigate the bond strengths in the different cases along with fracture characteristics revealed from the tested samples using scanning electron microscopy. The viscoelastic performance of the fabricated TP-FMLs were also investigated using the dynamic mechanical thermal analysis method.     

Influence of the coupling agent on the mechanical properties of SiCf/poly(phenylene benzobisoxazole) composites

Poly(phenylene benzobisoxazole) (PBO) was first used as matrix to fabricate the two‐dimensional SiC_f/PBO composites by a lamination method. Different amounts of coupling agent were introduced to improve the bonding between silicon carbide (SiC) fibers and the PBO matrix during the fabrication of the SiC_f/PBO composites. The surface structure and composition of the as‐received PBO and PBO treated with the coupling agent were analyzed, and the morphology and flexural strength of the composites were characterized. The Fourier transform infrared analysis indicated that the hydroxyl groups from the coupling agent were successfully introduced to PBO. The flexural strength of the composites increased at first with increasing content of the coupling agent but decreased with excessive addition of the coupling agent. The flexural strength of the composites was improved from 15 to 89 MPa. The test results suggested that the interaction between the SiC fiber and the treated PBO with the coupling agent was intensified. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39805.     

Tailoring adhesive forces between poly(dimethylsiloxane) and glass substrates using poly(vinyl alcohol) primers

A thin poly(vinyl alcohol) (PVA) layer has been found to control adhesive forces between poly(dimethylsiloxane) (PDMS) and a glass substrate. Various PVAs were coated on glass substrates on top of which PDMS pre‐polymer was cast. After thermal curing, the peel strength was tested. It was found that the fundamental adhesive forces are attributed to the degree of hydrolysis (or saponification value) of the PVAs. For a PVA modified with a silanol group, strong adhesive force resulted. The range of tailoring the force with the PVAs was 16 kgf/m. The production of thin interlaminated PVA layers as primers was demonstrated. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 39927.     

Improving the hydrophobicity of nylon fabric by consecutive treatment with poly(acrylic acid), tetraethylorthosilicate,and octadecylamine

Nylon fabric was consecutively treated with poly(acrylic acid) (PAA), tetraethylorthosilicate (TEOS), and octadecylamine (OA) to improve its hydrophobicity. We proposed that PAA could be used as a mediator between nylon and OA to provide a high density of the carboxyl moiety. TEOS was used to increase the surface roughness of the nylon fabric by hydrolysis and condensation, and OA was used to reduce the surface energy of the nylon fabric with its long alkyl chains. Both the increase in the surface roughness and the reduction in the surface energy contributed to the improvement of the hydrophobicity of the nylon fabric. The hydrophobicity of the treated nylon fabric was evaluated by the measurement of the water contact angle, water resistance to spray, and hydrostatic pressure. Scanning electron microscopy images showed that the surface roughness of the nylon fabric was significantly increased by treatment with TEOS. The nylon fabric with the PAA/TEOS/OA consecutive treatment exhibited a water contact angle of 125°, a resistance to water spray of 90, and a hydrostatic pressure of 275 mm. It was interesting to find that the PAA/TEOS/OA consecutive treatment slightly enhanced the wrinkle recovery but had no apparent effects on the degree of whiteness and the breaking strength of the nylon fabric. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42456.     

Preparation of aromatic poly(1,3,4‐oxadiazoles) pulps and their paper properties

To improve the paper properties of the poly(1,3,4‐oxadiazoles) (POD), the POD pulps were prepared by prechemical and mechanical methods to increase their polarity, contact area, and interaction. The fibrillated degree of the staple fibers was evaluated by the Canadian Standard Freeness and the specific surface area, while the surface free energy was calculated by the Micro–wilhelmy method. Meanwhile, the functional groups and compositions on the surface of the POD fibers were confirmed by the FTIR–ATR and the X‐ray photoelectron spectroscopy, and the surface morphological structure and the crystalline structure of the POD fibers were observed by the fiber analyzer, scanning electron microscope, and Wide‐angle X‐ray diffraction, respectively. It was found that the pronounced abrasive and distinctive grooves were formed on the surface of the POD fibers after prechemical and mechanical treatment. The surface free energy of POD fibers increased 8.41%, and the polar part increased by 32.10% after treatment. It was confirmed that the polar functional groups and fibril were formed after chemical and mechanical treatment, so the interaction of the POD fibers was highly enhanced, and as a result the apparent density, tensile strength, fold endurance, and tear strength of the paper formed by those treated fibers were all improved apparently. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39818.     

Tunable morphology and resistivity of ternary polymer composites of carbon black/low density polyethylene/ethylene-vinyl acetate with carbon blacks having different surface properties

Medium to extra-high voltage electrical cables typically comprise a semiconductive polymer composite layer to homogenize the electromagnetic field through the cables. The semiconductive layers usually contain a high content of carbon black (CB) for reduced electrical resistivity. In this study, we found that both the morphology and resistivity of a ternary polymer composite of CB/low density polyethylene (LDPE)/ethylene-vinyl acetate (EVA) depend on CBs used and the order of addition. Three types of CB were investigated. CB-A, which has the lowest surface energy and the most uniform surface energy profile, exhibits a strong affinity to LDPE and always segregates in the LDPE phase whether it is first added in the LDPE phase or the EVA phase. CB-B and CB-C, which have higher and less homogeneous surface energies, distribute differently with different orders of addition. We observe a significant reduction in the percolation threshold of CB-A in the CB/LDPE/EVA composite, but not with CB-B or CB-C. Adding CB-A in the LDPE phase first results in substantially lower resistivity than adding it in the EVA phase first, whereas adding CB-B or CB-C in the LDPE phase first results in higher resistivity than adding them in the EVA phase first.     

Study on properties of natural rubber reinforced by poly(sodium‐4‐styrenesulfonate)‐decorated carbon black with a latex compounding technique

Natural rubber filled with poly(sodium‐4‐styrenesulfonate) (PSS)‐decorated carbon black (CB) by employing a latex compounding technique was prepared. The result of scanning electron microscope demonstrated that CB was uniformly dispersed in the matrix. Comparing to traditional dry compounding, an improvement in physical and mechanical properties was observed in the composites attributed to the homogeneous distribution of CB in matrix and an augment of bound rubber. Owing to the changes of the physical properties of CB surface, vulcanizate filled with oxidized CB via latex way exhibited higher mechanical properties. The resulting vulcanizates displayed a diminished interaction between fillers based on the consequence of strain dependence of storage modulus. Furthermore, a splendid wet‐skid resistance was obtained in vulcanizates fabricated by latex compounding technique in comparison with vulcanizates prepared by traditional dry compounding. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42346.