Reinforcing effects of aminosilane-functionalized graphene on the tribological and mechanical behaviors of epoxy nanocomposites

In this study, aminopropyl trimethoxysilane as an interfacial modifier was introduced on the surface of graphene (Gr) nanoplatelets. The effects of the silane-modified graphene (SGr) loading (0, 0.05, 0.1, 0.3, and 0.5 wt %) and silane modification on the tensile, compressive, interlaminar shear stress (ILSS), and tribological properties of the epoxy-based nanocomposites were investigated. Out of these specimens, the highest values of ILSS and compressive strength were related to the 0.3 wt % SGr–epoxy nanocomposite. The addition of SGr enhanced the tensile strength and strain to failure only at low contents (i.e., 0.05 wt %). Also, the tensile and compressive moduli were improved, and the highest values were observed at a 0.5 wt % SGr loading. In addition, decreases of approximately 40 and 68% in the coefficient of friction and wear rate, respectively, were observed at a 0.3 wt % SGr loading. Enhanced tensile, compressive, ILSS, and wear properties in the SGr–epoxy specimens were observed compared to those in the Gr–epoxy specimens. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47410.     

Growth of silver nanowires on carbon fiber to produce hybrid/waterborne polyurethane composites with improved electrical properties

One dimensional silver nanowires (AgNWs) were grown on carbon fiber (CF) by a facile polyol method. Fourier transform infrared spectrometer (FTIR), laser Raman spectrometer (Raman), field‐emission scanning electron microscopy (FESEM), X ray diffraction instrument (XRD), energy dispersive spectrometer (EDS), and X‐ray photoelectron spectrometer (XPS) were carried out to reveal the structure, morphology, and formation mechanism of the CF‐AgNWs. It was found that AgNO₃ concentration of 1.5 mM, reaction temperature of 160°C, and reaction time of 120 min were appropriate conditions for growth of AgNWs on CF. Moreover, a mechanism was suggested that the cysteamine on CF acted as nucleation centers for growth of silver nanoparticles and then small sized silver nanoparticles reduced from silver nitrate were grown on CF via the silver bonding to sulfur. Through an Ostwald ripening process, small sized silver nanoparticles were grown into larger particles. With the assistance of polyvinylpyrolidone (PVP), these larger particles were directed to grow in a definite direction to form nanowires. It was found that the resistance of CF‐AgNWs was decreased to 19.5 Ω, compared with that of CF (102.6 Ω) with the same quality. Thus, the CF‐AgNWs was added into waterborne polyurethane (WPU) to improve the electrical and dielectric properties of WPU. Results showed the WPU/CF‐AgNWs composite presented a lower percolation threshold than WPU/CF composite. When the content was 2.5 wt %, the volume resistivity of the WPU/CF‐AgNWs (1.90 × 10⁴ Ω cm^?1) was lower by approximately three orders of magnitude than that of WPU/CF (4.19 × 10⁷ Ω cm^?1). When the content was 2.5 wt %, the dielectric constant and dielectric loss of the WPU/CF‐AgNWs were improved to 15.24 and 0.21, which were 34.5 and 40.8% higher than that of WPU/CF. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43056.     

Mechanical properties study of micro‐ and nano‐hydroxyapatite reinforced ultrahigh molecular weight polyethylene composites

This is a comparative study between ultrahigh molecular weight polyethylene (UHMWPE) reinforced with micro‐ and nano‐hydroxyapatite (HA) under different filler content. The micro‐ and nano‐HA/UHMWPE composites were prepared by hot‐pressing method, and then compression strength, ball indentation hardness, creep resistance, friction, and wear properties were investigated. To explore mechanisms of these properties, differential scanning calorimetry, infrared spectrum, wettability, and scanning electron microscopy with energy dispersive spectrometry analysis were carried out on the samples. The results demonstrated that UHMWPE reinforced with micro‐ and nano‐HA would improve the ball indentation hardness, compression strength, creep resistance, wettability, and wear behavior. The mechanical properties for both micro‐ and nano‐HA/UHMWPE composites were comparable with pure UHMWPE. The mechanical properties of nano‐HA/UHMWPE composites are better compared with micro‐HA/UHMWPE composites and pure UHMWPE. The optimum filler quantity of micro‐ and nano‐HA/UHMWPE composites is found to be at 15 wt % and 10 wt %, separately. The micro‐ and nano‐HA/UHMWPE composites exhibit a low friction coefficient and good wear resistance at this content. The worn surface of HA/UHMWPE composites shows the wear mechanisms changed from furrow and scratch to surface rupture and delamination when the weight percent of micro‐ and nano‐HA exceed 15 wt % and 10 wt %. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42869.     

Excavating the unique synergism of nanofibers and carbon black in Natural rubber based tire tread composition

The article portrays the synergistic reinforcement of new generation nanofillers such as silicon carbide nanofibers (SiCs), carbon nanotubes (CNTs), and graphite nanofibers (GNFs) when used along with carbon black (CB) in a typical tire tread composition. The unique synergism in these composites, which were fabricated by a liquid phase mixing method, was reflected in their enhanced failure resistance and dynamic mechanical properties. At 4 phr loading of the nanofiber, the tensile strength, tear strength, modulus at 300% elongation, storage modulus, rolling resistance, and abrasion resistance were improved by 29, 45, 36, 110, 15, and 14%, respectively. The role of nanofibers in the development of a hybrid microstructure was investigated by scanning and transmission electron microscopy. Tribological characteristics were studied using a Laboratory Abrasion Tester (LAT 100), and the abrasion loss of the samples was correlated with energy dissipation occurring during the process. The fatigue properties indicated the ability of the CB-nanofiber dual filler system to arrest crack growth. The study also serves to establish a correlation between the wear loss and fatigue properties of the hybrid nanocomposites containing different fibrous nanofillers. A mechanism of reinforcement by hybrid fillers is proposed.     

Synergetic effect of fly ash cenospheres and multi-walled carbon nanotubes on mechanical and tribological properties of epoxy resin coatings

The multiform wear of friction pair components is the main cause of marine equipment failure and epoxy resin (EP) coatings have been widely used in this field. Fly ash cenospheres (FACs) and multi-walled carbon nanotubes (MWCNTs) were used to reinforce the tribological properties of EP coatings. The synergetic effects of FACs and MWCNTs on the mechanical and tribological properties of EP coatings were studied. Experimental results show that the tensile and flexural properties of FACs-MWCNTs/EP composites are significantly reinforced. The tribological performance of EP composite coatings under seawater conditions is improved by the synergetic effect of FACs and MWCNTs, especially, the 10 wt.% FACs-1 wt.% MWCNTs/EP coatings behave the most excellent tribological properties. It indicates that FACs can increase the hardness of EP coatings and provide a smoother surface for the water film formation, which decreases the friction coefficient and wear volume. MWCNTs can increase the elasticity modulus of EP, and act as a rope to prevent EP matrix and FACs from being desquamated.     

Tribological properties of polyimide coatings filled with PTFE and surface‐modified nano‐Si3N4

Polyimide (PI) coatings filled with PTFE and nano‐Si₃N₄ were prepared by a spraying technique and successive curing. Nano‐Si₃N₄ particles were modified by grafting 3‐aminopropyltriethoxysilane to improve their dispersion in the as‐prepared coatings. Friction and wear performances and wear mechanisms of the coatings were evaluated. The results show that the incorporations of PTFE and modified nano‐Si₃N₄ particles greatly improve the friction reduction and wear resistance of PI coating. The friction and wear performance of the composite coating is significantly affected by the filler mass fraction and sliding conditions. PI coating incorporated with 20 wt % PTFE and 5 wt % modified nano‐Si₃N₄ displays the best tribological properties. Its wear rate is more than one order of magnitude lower and its friction coefficient is over two times smaller than that of the unfilled PI coating. Differences in the friction and wear behaviors of the hybrid coatings as a function of filler or sliding condition are attributed to the filler dispersion, the characteristic of transfer film formed on the counterpart ball and the wear mechanism of the coating under different sliding conditions. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40410.     

Hydroxyapatite/ultra-high molecular weight polyethylene nanocomposites fabricated by in situ hydrothermal synthesis for wear-resistance and friction reduction

In situ filling raises a possibility to restrain the agglomeration of nanomaterials in macromolecule matrices, which usually is encountered in the nanocomposites prepared by a mechanical mixing method. In this work, the nanocomposites of ultra-high molecular weight polyethylene (UHMWPE) filled with nanosized hydroxyapatite (HAP) were fabricated by an in situ hydrothermal method. The fabricated HAP/UHMWPE nanocomposites exhibited a high dispersion degree of HAP nanoparticles (NPs) and a marked improvement in stiffness, strength, toughness, glass-transition temperature, and hydrophilicity compared with the matrix and the reference composites prepared by mechanical mixing. Furthermore, pronouncedly decreased coefficients of friction and volume wear rates were observed on the in situ fabricated HAP/UHMWPE nanocomposites under dry friction, the lubrications of water, or cell culture fluid against a steel ring. The in situ fabricating strategy suggests a way to prepare highly dispersed nanocomposites, and the resulting HAP/UHMWPE nanocomposites might indicate a significant clinical prospect.     

The effects of modified zinc oxide nanoparticles on the mechanical/thermal properties of epoxy resin

Characterized by its strength, durability, and thermal properties, epoxy resin has been widely used as an adhesive, paint, and coating in many applications in the aerospace, civil and automotive industries. Despite this, the thermoset polymer resin has been known for its brittleness and low fracture resistance. This study focuses on the reinforcement of an epoxy resin system (diglycidyl ether of bisphenol A) with zinc oxide (ZnO) nanoparticles in their pristine form and a further modified form. The modification took place in two ways: coating with polydopamine (PDA) and covalently functionalizing them with (3-aminopropyl)triethoxysilane (APTES) and (3-glycidoxypropyl)trimethoxysilane (GPTMS). Therefore, four different types of nanoparticles were used: pristine ZnO, ZnO/PDA, ZnO/GPTMS, and ZnO/APTES aiming to improve the interfacial bonding between the polymeric matrix and the reinforcement. Thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy, and scanning electron microscopy characterization and imaging techniques were used to prove that the ZnO nanoparticles were successfully modified prior to manufacturing the epoxy composites. While tensile testing showed that using pristine ZnO increases the composite's strength by 32.14%, the fracture toughness of the resin was improved by 9.40% when reinforced with ZnO functionalized with APTES. TGA showed that the addition of functionalized nanoparticles increases the material's degradation temperature by at most 7.31 ± 4.9°C using ZnO/APTES. Differential scanning calorimetry and dynamic mechanical analysis testing proved that the addition of any type of nanoparticles increases the resin's glass transition temperature by as much as 7.83°C (ZnO/APTES).     

Temperature effect on mechanical strength and frictional properties of polytetrafluoroethylene-based core-shell nanocomposites

Polytetrafluoroethylene (PTFE) has shown an outstanding lubricity as a solid lubricant, but its application is limited due to its low-mechanical strength and high-wear rate. In this study, core-shell nanoparticles were synthesized using PTFE as the core and polymethylmethacrylate (PMMA) as the shell. The formed core-shell nanocomposites by leveraging the core-shell nanoparticles as basic structural units exhibit remarkable enhancement on uniformity, tensile strength, and wear resistance, compared to mechanically mixed composites with the same composition. Our experiments demonstrated the following results: (1) Owing to the excellent uniformity, the maximum tensile strength of core-shell nanocomposites was 62 MPa, three times higher than that of mechanically mixed composites. (2) The composite matrix formed by PMMA shell had better reinforcement and protection effect on inner PTFE phase, resulting in a reduced wear rate of 0.3 × 10⁻⁵ mm³/(N m), one order of magnitude lower than that of mechanically mixed composites. (3) The friction coefficient and interfacial mechanical properties of the core-shell nanocomposites at different temperatures have been systematically studied to get insights into lubrication mechanisms. It is proved that the temperature can decrease the modulus and increase the interfacial adhesion as well as the loss tangent of the core-shell nanocomposites, thus affecting the lubrication properties in multiple ways.     

Wear and thermal behavior of basalt fiber reinforced rice husk/polyvinyl chloride composites

Plant fiber reinforced polymer composites (PFRPs) in practical application are often subjected to both complex friction and variable temperature environments. The present work explores the possibility of reinforcing rice husk/polyvinyl chloride (RH/PVC) composites with basalt fibers (BF) for developing a new wear resistant material with improved thermal stability. The results showed that the structural strength and wear resistance of the composites increased at first and then decreased with an increasing ratio of BF/RH, the highest value occurred at a BF/RH ratio of 8/42. The thermal stability of composites had a positive relationship with BF/RH ratio. The composites added with BF all possessed improved performance in comparison with unadded composites. Hence, the findings of this article proposed some new perspectives on improving the wear resistance and thermal stability of PFRPs that would broaden their practical application.     

Enhancement of mechanical and tribological properties in ring‐opening metathesis polymerization functionalized molybdenum disulfide/polydicyclopentadiene nanocomposites

This study focuses on the possibility of improving performance properties of polydicyclopentadiene (PDCPD) nanocomposites for engineering applications using nanoparticles. In this article, molybdenum disulfide/polydicyclopentadiene (MoS₂/PDCPD) nanocomposites have been prepared by in situ ring‐opening metathesis polymerization using reaction injecting molding (RIM) process. To enhance the interfacial adhesion between the fillers and PDCPD matrix, the surface modified MoS₂ nanoparticles hybridized with dialkyldithiophosphate (PyDDP) were successfully prepared by in situ surface grafting method. The effect of low MoS₂ loadings (<3 wt %) on the mechanical and tribological behaviors of PDCPD was evaluated. The results indicated that the friction coefficient of the MoS₂/PDCPD nanocomposites was obviously decreased and the wear resistance of nanocomposites was greatly improved by the addition of PyDDP‐hybridized MoS₂ nanoparticles; meanwhile, the mechanical properties were also enhanced. The MoS₂/PDCPD nanocomposites filled with 1 wt % PyDDP‐hybridized MoS₂ exhibited the best mechanical and anti‐wear properties. The friction coefficient was shown to decrease by more than 40% compared to pure PDCPD by incorporating just 1 wt % hybridized MoS₂ nanoparticles, and modest increase in modulus and strength was also observed. The reinforcing and wear‐resistant mechanisms of MoS₂/PDCPD nanocomposites were investigated and discussed by scanning electron microscopy. The well interfacial compatibility between the particle/matrix interfaces played an important role for the improved mechanical and tribological properties of MoS₂/PDCPD nanocomposites in very low MoS₂ loadings. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Coupling hybrid of graphene oxide and layered zirconium phosphonate to enhance phenolic resin–based friction materials

A two‐dimensional (2D) heterogeneous coupling nanoparticle composed of graphene oxide and zirconium phosphonate (GO‐ZrP) was synthesized layer by layer in a self‐assembly manner. A rigid layer of zirconium phosphonate can inhibit the curling of graphene oxide and then improve its dispersion. The GO‐ZrP was then applied to phenolic resin–based friction materials by blending and hot pressing to improve their friction properties. The results show that the phenolic resin–based friction materials modified by GO‐ZrP possess excellent tribological, mechanical, and thermal properties. Also, the specific wear rate of the material decreased nearly fivefold with the optimal loading, while the friction coefficient was basically stable. Synergistic effects between GO and ZrP nanosheets provide good prospects for the application of 2D nanofillers in friction materials. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46543.     

Effect of SiO2 nanoparticles-decorated SCF on mechanical and tribological properties of cenosphere/SCF/PEEK composites

A silicon oxide (SiO₂) nanoparticles-decorated short carbon fiber (SCF) hybrid (SCF-SiO₂) was designed to improve the weak interfacial bonding between fibers and matrix. Nano-SiO₂ was grafted onto carbon fibers by introducing amino group and epoxy group on the surface of carbon fibers and SiO₂, respectively. The chemical composition of SCF-SiO₂ was analyzed by Fourier transform infrared spectrometer and energy-dispersive spectrometry, the microstructure of SCF-SiO₂ were investigated by scanning electron microscope, and then the hybrid filler was introduced into Poly(ether ether ketone) (PEEK). Due to the strong interfacial interaction between filler and matrix, the mechanical and tribological properties of SCF-SiO₂/PEEK composites were significantly better than SCF/PEEK composites. In order to further improve the tribological properties of the composites, micrometer-sized cenosphere (CS) particles were introduced into the aforementioned system to prepare multicomponent composites. The test results of friction and wear indicate that the CS/SCF-SiO₂/PEEK composites have the optimal tribological properties. Compared with pure PEEK, the friction coefficient of CS/SCF-SiO₂/PEEK composites under 200 N load decreases by 56.4% and the specific wear rate decreases by 87.4%. Meanwhile, the thermal decomposition temperature of CS/SCF-SiO₂/PEEK composites is increased by 40 °C compared to pure PEEK. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48749.     

Friction and wear of fiber reinforced polyimide composites in electron or proton irradiation

The polyimide (PI) composites reinforced with carbon fibers, glass fibers, and aramid fibers were fabricated by means of a hot‐press molding technique and irradiated by electron or proton for a certain time. The friction and wear behavior after irradiation, sliding against GCr15 steel balls, were evaluated in a ground‐based simulation facility using ball‐on‐disk tribosystem. The change of the chemical composition of the radiated surface was examined by X‐ray photoelectron spectroscopy. The worn morphologies and radiated surfaces of the materials were observed by scanning electron microscope to reveal the wear mechanism. Experimental analysis indicated that the chemical composition of the materials changed and an irradiated layer was formed at the surface. This irradiation layer had an important effect on the friction and wear behavior of the PI composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40774.     

The mechanical and tribological properties of nitric acid‐treated carbon fiber‐reinforced polyoxymethylene composites

The carbon fibers have been exposed to nitric acid oxidation treatments and introduced into polyoxymethylene composites (POM/CF). The nitric acid treatment increases the number of the flaws, roughness of the surface, and disorder of carbon atoms on fiber, as well as introduces reactive functional groups, which could lead to a better mechanical bonding between fiber and the matrix. It is shown that the impact strength and fiber‐matrix adhesion in composites (POM/mCF) are superior to those for POM/CF composites. Simultaneously, the addition of mCF improves flexural strength and modulus relative to virgin POM significantly. Average friction coefficient values of POM/CF composites are lower than that of POM/mCF composites. As the percentage of fiber increases, the trend of wear ratio of the composites goes down initially and bumps up afterwards. The results indicate that the proper contents of CF and mCF in composites range from 5 wt % to 20 wt %. Scanning electron microscopy of worn surface morphology has revealed that the main wear mechanism of the composites were adhesive wear and ploughing wear. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41812.     

Influences of (3-aminopropyl)triethoxysilane on the tribological behaviors of basalt fiber/acrylonitrile-butadiene rubber composites under dry friction and water-lubricated conditions

The weak interaction between the basalt fiber (BF) and acrylonitrile-butadiene rubber (NBR) weakens the BFs' effects on improving the tribological performances of the NBR composites. To solve this problem, (3-aminopropyl)triethoxysilane (APTES) was introduced via mixing into the matrix or grafting on the BF surface, respectively. The characteristics, mechanical, and tribological properties of the composites were evaluated, and the effects of the APTES and its introduction methods on the tribological properties were the main focus. The APTES mixed in the rubber matrix decreased the friction coefficient (COF) of the NBR-based composites under both dry friction and water-lubricated conditions. Especially, the APTES hydrolysis under water-lubricated condition was conducive to the formation of the water film and thus dramatically decreased the COF. The COF of the BF0-A3 and the BF12-A3 were 51% and 30% lower than that of the BF0-A0 and the BF12-A0 under water lubrication, respectively. The APTES grafted on the BF surface increased the wear resistance of the BF/NBR composites attributed to the improvement of the interaction between the BFs and the NBR matrix. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48558.     

碳纤维增强树脂基复合材料的应用研究

碳纤维增强树脂基复合材料以其优异的综合性能成为当今世界材料学科研究的重点。本文介绍了的碳纤维增强复合材料的性能，简述了增强机理、成型工艺及其应用领域和发展趋势。     

Role of silk fibroin and rice starch on some physical properties of hydroxyapatite‐based composites

The role of organic blends of silk fibroin (SF) and rice starch (RS) in bone composites based on inorganic hydroxyapatite (HA) is studied. The physical property of HA‐based composites prepared by using the sol–gel method from Ca(OH)₂ and H₃PO₄ in ethanol and water solvent (4 : 1 volume ratio) could be improved by adding SF and RS (1 : 2 weight ratio) to HA (7 : 3 weight ratio). The Fourier transform infrared spectrometer spectrum shows that the SF and RS organic phases are blended homogeneously into the HA crystal structure. Addition of SF increases the pore size and surface area of the composites, as measured by Brunauer–Emmett–Teller method, but their pore volume is slightly decreased. The values of lattice parameters, crystallinity, and crystallite size, as determined from the field‐emission scanning electron microscope, transmission electron microscope, and X‐ray diffractometer results, increase after adding RS. The results are agreeable with the increase of their compressive strength and Young's modulus. Thus, the improved physical property of the prepared HA–SF/RS composites is better suited as bone‐filling material than the standard HA or HA‐based composites with either SF or RS only. Therefore, due to its low cost, biocompatibility, and nontoxicity, this innovative solution could be worth taken under consideration by the restorative dental and orthopedic implants industry. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42722.     

Highly antibacterial and toughened polystyrene composites with silver nanoparticles modified tetrapod‐like zinc oxide whiskers

In this work, high‐performance multifunctional composites were obtained by melt blending silver deposited tetrapod‐like zinc oxide whiskers (Ag‐ZnOw) with polystyrene (PS). The chemical, spectroscopic, antibacterial, mechanical, and morphological properties of the PS/Ag‐ZnOw composites were carefully investigated and discussed. The obtained PS/Ag‐ZnOw composites characterized remarkable antibacterial activity against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus). Moreover, it is found that impact strength of the composite increase with increasing nanofiller concentration (up to 0.25 wt %). Morphological characterization of the impact fractured surface of composites revealed that toughening was achieved through uniform filler distribution in the polymer matrix, and anchoring effect was imparted by the tetrapod‐like shape of ZnO whiskers. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40900.     

Comparison of graphene oxide and graphitic carbon nitride filled carbon–phenolic composites: Thermomechanical properties and role of the strong electronegativity of nanofillers

Carbon–phenolic (CF–PR) composites with 0.1 wt % graphene oxide (GO) and acidified graphitic carbon nitride (ag‐C₃N₄) were synthesized and characterized to understand their thermal properties. The thermal conductivity, coefficient thermal expansion, dynamic mechanical analysis, and scanning electron microscopy were used in our experimental efforts. The results demonstrate that the ag‐C₃N₄‐filled composite had 17.17% and 54% reductions in the thermal conductivity and coefficient thermal expansion, respectively, when compared with the neat composite, although the GO‐filled showed a 8.54% decrease and a 30% increase, respectively. Furthermore, reactive molecular dynamics simulation was used to investigate the mechanisms at the atomistic level when the composites are subjected to thermal behavior. The simulated results show that the influence of GO and ag‐C₃N₄ on the thermal conductivities of the composites was different. Lowly loaded GO favored the more interfacial thermal resistance. However, the stronger electronegativity in ag‐C₃N₄ favored the formation of a vacuum zone in the matrix; this contributed to increasing the interfacial boundaries and defect scattering. The simulation results are expected to be of great help to serve as a guide for further experiments concerning the thermal properties. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46242.