Effect of viscosity in ternary polymer blends displaying partial wetting phenomena

Partial wetting in a ternary polymer blend is the thermodynamic state where all three phases meet at a three-phase line of contact. Pickering emulsions, where solid particles situate at the interface of two other phases is a classic example of this state. This paper studies the presence of partial wetting in PE/PP/PS and in PE/PP/PC ternary polymer blends and examines, in particular, the influence of polyethylene viscosity on PS droplet formation at the PE/PP interface. Quantitative analysis of PS droplet growth and coverage at the PE/PP interface during static annealing were obtained by image analysis. A new approach was established to estimate the co-continuous PE/PP coarsening rate and was found to be in agreement with previous studies. In this work it is shown that the polyethylene viscosity can be of significant importance in ternary partial wetting when the interfacial driving force for partial wetting is weak and viscosity directly affects the quantity and size of PS droplets at the interface during annealing. The equilibrium between droplet stability at the interface, as predicted by spreading theory, and the interfacial mobility generated by coarsening determines the PS droplet size and surface coverage at the PE/PP interface.A ternary PE/PP/PC system, which displays a strong partial wetting driving force, was also investigated. The morphology of the blend system studied demonstrated a clear dominance of partial wetting over complete wetting.     

Modified interfacial tensions measured in situ in ternary polymer blends demonstrating partial wetting

An in situ Neumann triangle-focused ion beam-atomic force microscopy (NT-FIB-AFM) method has been used to measure modified PS/HDPE interfacial tensions in ternary PS/PP/HDPE blends prepared by melt mixing and demonstrating partial wetting. The ternary blend was modified with SEB, SB and SEBS copolymers. Results related to the position of the PS droplet at the interface show that a symmetrical diblock copolymer is somewhat more efficient in decreasing the interfacial tension compared to an asymmetrical one of similar molecular weight, while the SEBS triblock copolymer appears to have no effect at all. Using the NT-FIB-AFM method, the lowest modified PS/HDPE interfacial tension is 3.0 ± 0.4 mN/m for the symmetric diblock, compared to 4.2 ± 0.6 mN/m (N = 34) for the unmodified interface. This corresponds to an apparent areal density in SEB copolymer equal to 0.16 ± 0.03 molecules/nm², which is near reported saturation values. By varying the concentration of the copolymer, an emulsification curve reporting the value of the PS/HDPE modified interfacial tension as a function of the apparent areal density of the copolymer at the PS/HDPE interface has been obtained. The interfacial tension values obtained by the NT-FIB-AFM approach are significantly higher than the 0.5 ± 0.2 mN/m (N = 3) result obtained by using the classical breaking thread method with the same materials. This discrepancy does not appear to be due to a poor migration of the copolymer to the PS/HDPE interface, but could instead be attributed to the interfacial elasticity of the compatibilized interface, a phenomena that has not been accounted for so far in experimental studies on the morphology of compatibilized multicomponent polymer blends.     

Surface Tension in Polymer Blends of Isotactic Poly(propylene) and Atactic Polystyrene

The surface tension of atactic polystyrene (PS), isotactic poly(propylene) (PP) and PS/PP‐blends, and additionally the interfacial tension between PP/PS have been measured in the temperature range between 200 and 280°C using the pendant drop method. Within the temperature range studied, the surface tension decreased linearly with increasing temperature for all systems whereas the surface tension of neat PP is approximately 7 mN/m smaller than the value of PS. The interfacial tension between PS and PP is in the range of approximately 4 mN/m and this indicates a strong incompatibility. It results a heterogeneous PP/PS blend morphology. A significant increase of the surface tension of the blends as a function of composition is observed only when the PS content exceeds 60 wt.‐%. Furthermore, microscopic observations indicate that even if the bulk matrix material is PS, a thin layer of PP can be detected by atomic force microscopy on the droplet surface used for surface tension measurements.     

Study of the partial wetting morphology in polylactide/poly[(butylene adipate)‐co‐terephthalate]/polyamide ternary blends: case of composite droplets

The prediction of the morphology of ternary polymer blends requires a good knowledge of the values of the three interfacial tensions. We selected three polymers, either biobased or biodegradable, polyamide (PA), poly[(butylene adipate)‐co‐terephthalate] (PBAT) and polylactide (PLA), and we accurately measured their interfacial tensions using the retraction method, varying the molar mass or inverting the phases. The following values of interfacial tension were obtained: γ_PBAT/PLA = 3.3 ± 0.7 mN m^?1, γ_PA/PLA = 5.6 ± 0.3 mN m^?1 and γ_PBAT/PA = 3.0 ± 0.4 mN m^?1. These values were used to calculate the spreading coefficients giving rise to two negative coefficients and one coefficient close to zero. Ternary blends with various compositions, two different levels of viscosity for PBAT and different processing conditions were prepared. There was a very good agreement between the predictions of the spreading theory, when using the values of interfacial tension of the right order of magnitude, and the observed morphologies, whatever the polymer serving as a matrix. When PLA or PBAT was chosen as the matrix, the ternary blend morphology was composed of composite droplets, presenting a partial wetting morphology, dispersed in the polymer matrix. This morphology was observed whatever the composition, the viscosity of the PBAT phase and the processing conditions. A further calculation of the free energy confirmed this morphology. The formation process of this semi‐encapsulated morphology was observed during blending. © 2018 Society of Chemical Industry     

Melt rheology and interfacial properties of binary and ternary blends of PS,EOC, and SEBS

This works systematically investigates the interfacial properties of the binary and the ternary blends based on polystyrene (PS), ethylene octene copolymer (EOC), and styrene–ethylene–butylene–styrene (SEBS) by analyzing the melt linear rheological behavior of the blends and neat components. Moreover, the relationship between rheology, phase morphology, and mechanical properties of PS/EOC ternary blends with various quantities of SEBS were studied. The surface shear modulus (β) and interfacial tension values obtained by Palierne model indicated that the EOC/SEBS blend has the best interfacial properties, while the lowest interaction was found for PS/EOC blend. Based on the Palierne model and Harkin's spreading coefficients a core–shell type morphology with EOC phase encapsulated by the SEBS shell dispersed in the PS matrix was determined for the ternary blends. Scanning electron microscopy results revealed that both fibrillar and droplet forms of dispersed phase could be developed during the blending of PS and EOC in presence of SEBS. The extent of fibrillar morphology and interfacial interactions in PS/EOC/SEBS ternary blends was dependent on the SEBS content. The improvement of the mechanical properties of PS/EOC blends in the presence of SEBS was evidenced by the tensile and impact resistance experiments. The tensile strength reinforcement was more pronounced for the ternary blends with more fibrillar dispersed phase. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48791.     

Interfacial coarsening of ternary polymer blends with partial and complete wetting structures

The coarsening of polymer mixtures is an important route towards major morphology modification in multiphase polymer systems. To date however the coarsening of ternary systems has not been significantly examined. In this study the phase coarsening mechanism via annealing for partial wetting, and complete wetting morphologies in ternary polymer blends is characterized. This is a route towards the examination of interfacial coarsening in polymer blends since ternary partially wet systems involve the presence of interfacial droplets while completely wet ternary systems are comprised of a complete interfacial layer. A partial wetting type of morphology is obtained for polybutylene succinate (PBS)/poly(lactic acid) (PLA)/polycaprolactone (PCL). Three different compositions for that system with composition ratios of ?_(PBS/PLA) = 1.5; ?_(PBS/PLA) = 3; and ?_(PBS/PLA) = 10 are prepared to show the effect of the concentration of the self-assembled PLA droplets located at the interface of PBS/PCL. As the concentration of PLA decreases, the growth rate of the PLA phase during the annealing process sharply decreases due to a significant increase of the “surface to volume ratio” of the PLA droplets required in order to cover the interface. In this case, due to the short inter-droplet distances between PLA droplets at the interface, coalescence is controlled by the drainage time. This mechanism is confirmed by the observation of a linear relationship between the third power of droplet size and annealing time. For the 37.5%PBS/12.5%PLA/50%PCL blend, the conservation of interfacial-angles confirms that the annealing time has no effect on the angle values between phases, as predicted by Harkins spreading theory.     

Potential role of nanofillers as compatibilizers in immiscible PLA/LDPE Blends

This article describes the use of commercial silica (SiO₂) and calcium carbonate (CaCO₃) nanofillers as compatibilizers in immiscible polylactide/low‐density polyethylene (PLA/LDPE) blends. The general aim of the study was to investigate the possibilities of replacing standard commodity plastics such as LDPE based on non‐renewable mineral oil resources with the biodegradable renewable polymer PLA in compatibilized PLA/LDPE blends for use in the packaging industry. The calculations of the minimal interfacial energy and optimal wetting abilities indicated that SiO₂ filler was a better potential compatibilizer than CaCO₃ for a given PLA/LDPE blend. This was due to its preferential localization at the interface. The significantly improved morphology of the ternary PLA/LDPE/SiO₂ blend was found to present an increased strength, toughness, and crystallinity. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41414.     

High performance materials based on a self‐assembled multiple‐percolated ternary blend

In this study, it will be shown that morphologically tailored tricontinuous ternary blends, comprising polybutylene succinate (PBS), polylactic acid (PLA), and poly (butylene adipate‐co‐terephthalate)(PBAT), can generate new materials with excellent properties. Detailed morphological analysis is used to establish that all three phases in the ternary 33%PBS/33%PLA/33%PBAT blend morphology are highly continuous with a phase structure dominated by complete wetting dynamics. PBS is shown to situate itself between PLA and PBAT. This melt processed, self‐assembled, multiple percolated, blend possesses a high elongation at break (567%), high Young's modulus (1130 MPa), high impact strength (271 J/m), and a storage modulus about 50% higher than pure PBS at room temperature. None of the neat materials demonstrate this combination of high properties and the synergy derives from the tricontinuous structure of the system. The ternary nature of the blend allows for a modulation of the crystallinity behavior as examined by differential scanning calorimeter and X‐ray Diffraction. © 2014 American Institute of Chemical Engineers AIChE J, 60: 3005–3012, 2014     

Morphology,mechanical, and rheological properties of poly(lactic acid)/ethylene acrylic acid copolymer blends processing via vane extruder

This work aimed to study, for the first time, the melt blending of poly(lactic acid) (PLA) and ethylene acrylic acid (EAA) copolymer by a novel vane extruder to toughen PLA. The phase morphologies, mechanical, and rheological properties of the PLA/EAA blends of three weight ratios (90/10, 80/20, and 70/30) were investigated. The results showed that the addition of EAA improves the toughness of PLA at the expense of the tensile strength to a certain degree and leads the transition from brittle fracture of PLA into ductile fracture. The 80/20 (w/w) PLA/EAA blend presents the maximum elongation at break (13.93%) and impact strength (3.18 kJ/m²), which is 2.2 and 1.2 times as large as those of PLA, respectively. The 90/10 and 80/20 PLA/EAA blends exhibit droplet‐matrix morphologies with number average radii of 0.30–0.73 μm, whereas the 70/30 PLA/EAA blend presents an elongated co‐continuous structure with large radius (2.61 μm) of EAA phase and there exists PLA droplets in EAA phase. These three blends with different phase morphologies display different characteristic linear viscoelastic properties in the low frequency region, which were investigated in terms of their complex viscosity, storage modulus, loss tangent, and Cole‐Cole plots. Specially, the 80/20 PLA/EAA blend presents two circular arcs on its Cole‐Cole plot. So, the longest relaxation time of the 80/20 blend was obtained from its complex viscosity imaginary part plot, and the interfacial tension between PLA and EAA, which is 4.4 mN/m, was calculated using the Palierne model. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40146.     

PC／PE共混体系中增容剂最佳用量的确定

本文以聚碳酸酯（ＰＣ）／聚乙烯（ＰＥ）／聚乙烯蜡接技马来酸酐（ＰＥＷ－ｇ－ＭＡＨ）三元共混物为体系，研究了第三组份增容剂ＰＥＷ－ｇ－ＭＡＨ用量。共混物两相之间界面张力和共混物力学性能之间的相互关系。论证了通过测量高聚物之间界面张力来确定第三组份增容剂的最佳用量的技术途径。     

Phase identification and interfacial transitions in ternary polymer blends by ToF-SIMS

Phase identification and the study of the interphase region in multi-component polymer blends with a chemically similar structure using conventional techniques is a challenge. In this work, the detailed morphological analysis of such systems is examined. A ternary blend comprised of poly butylene succinate (PBS); poly lactic acid (PLA); and polycaprolactone (PCL) with a partial wetting morphology is carefully selected since all three components are polyesters with low interfacial tensions. It will be shown that a novel technique by applying multivariate analysis (MVA) on time-of-flight secondary ion mass spectrometry (ToF-SIMS) data can effectively identify the complex phase structure, especially in blends with chemically similar components. Furthermore, for the first time for such systems, this technique provides detailed information about interfacial thicknesses and transitions. By employing the principal component analysis (PCA) method on the ToF-SIMS data of pure polymers, specific peaks with a certain molecular ion mass related to each polymer are determined. Using overlaid mappings on the surface of the blend by ToF-SIMS and selected ion masses to identify each polymer results in the differentiation of the various phases represented as a morphological image. In a second step, the multivariate curve resolution (MCR) method is used as a “self modeling curve resolution” for the recovery of pure components from a multi-component mixture when little or no prior information is available. Total pseudo-color RGB images of PBS/PLA/PCL show that PLA droplets unambiguously partially wet the PBS and PCL phases. Since each pixel from the analysis in the high lateral resolution image represents a 200 nm diameter, the interfacial transitions can also be studied for both PLA/PBS and PLA/PCL interfaces. The results show the concentration variation of phases across the interfaces. A complete trace line across the two interfaces (PLA/PBS and PLA/PCL) allows for the quantitative determination of interfacial thickness for the first time for such systems.     

Morphological states for a ternary polymer blend demonstrating complete wetting

For the most part, ternary polymer blends demonstrate complete wetting behavior. Conceptually, this is the state where one of the components will always tend to completely separate the other two and from a thermodynamic viewpoint is described as the case where two of the three possible binary spreading coefficients are negative and the other is positive, as defined by Harkins spreading theory. This work examines the complete range of morphological states possible for such a system over the entire ternary composition diagram as prepared by melt mixing. A ternary polymer blend comprised of high-density polyethylene (HDPE), polystyrene (PS), and poly(methyl methacrylate) (PMMA) is selected as a model system demonstrating complete wetting and four sub-categories of morphologies can be identified including: a) matrix/core-shell dispersed phase; b) tri-continuous; c) matrix/two separate dispersed phases, and d) bi-continuous/dispersed phase morphologies. Electron microscopy as well as a technique based on the combination of focused ion beam irradiation and atomic force microscopy are used to clearly illustrate and identify the various phases. Solvent extraction/gravimetry is used to examine the extent of continuity of the systems so as to effectively identify regions of high continuity. Triangular compositional diagrams are used to distinguish these various morphological regions and the results are interpreted in light of the interfacial tension of the various binary combinations and their subsequent spreading coefficients. The effect of the molecular weight and of viscosity ratio on the phase size of the various structures is also considered.     

The effect of silk fibroin nanoparticles on the morphology,rheology, dynamic mechanical properties,and toughness of poly(lactic acid)/poly(ε-caprolactone) nanocomposite

The silk fibroin nanoparticles (SFNPs) were extracted from silkworm cocoons and used as a nanofiller in poly(lactic acid) (PLA)/poly(ε-caprolactone) (PCL) blend. The nanoparticle localization was studied theoretically and experimentally and the effects of SFNP on the morphology, rheology, toughness, and dynamic mechanical properties of the blend were investigated. According to the calculated wetting coefficient, SFNP should be thermodynamically located in the PLA matrix during the melting process. The results of SEM illustrated a common sea-island structure for the PLA/PCL blend and the incorporation of SFNP reduced the PCL domain sizes from 1.170 ± 92 μm to 794 ± 46 nm. The atomic force microscopy results showed that the nanoparticles are mainly located in the PLA matrix and also, partially at the phase interface with a thickness of layers around 80 nm. The rheological tests displayed the network formation of SFNP in the prepared nanocomposites. The dynamic mechanical analysis revealed that by the addition of SFNP, the storage modulus of neat PLA and PLA/PCL blend were increased by around 57 and 50%, respectively and the glass transition temperatures (Tg) values of PLA and PCL shifted toward each other. Additionally, using SFNP caused a lower water uptake and higher impact strength (~64%) of the blend.     

Influence of DCP content on the toughness and morphology of fully biobased ternary PLA/NR-PMMA/NR TPVs with co-continuous phase structure

ABSTRACT

Herein, the poly(lactic acid) (PLA)/poly(methyl methacrylate)-grafted natural rubber (NR-PMMA)/natural rubber (NR) blends with improved compatilibility was prepared by dicumyl peroxide induced dynamic vulcanization. Both the simple blend and the PLA/NR-PMMA/NR ternary thermoplastic vulcanizates (TPVs) exhibited co-continuous morphology. Moreover, the in situ compatibilization between PLA and rubber took place during the dynamic vulcanization. With increasing the DCP content, the toughness first increased and then decreased. With 2.5 phr DCP, the TPV displayed the highest impact strength of 760.7 J/m. Meanwhile, tensile strength of the TPVs was almost unchanged to that of the simple blend with the values of ~ 44 MPa.     

Effect of composition on the linear viscoelastic behavior and morphology of PMMA/PS and PMMA/PP blends

Here, the effect of concentration on the morphology and dynamic behavior of polymethylmethacrylate/polystyrene (PMMA/PS), for PS with two different molecular weight, and polymethylmethacrylate/polypropylene (PMMA/PP) blends was studied. The blends concentrations ranged from 5% to 30% of the dispersed phase (PS or PP). The dynamic data were analyzed to study the possibility of inferring the interfacial tension between the components of the blend from their rheological behavior using Palierne [Palierne JF. Rheol Acta 1990;29:204-14] [1] and Bousmina [Bousmina M. Acta 1999;38:73-83] [2] emulsion models. The relaxation spectrum of the blends was also studied. The dynamic behavior of 85/15 PS/PMMA blend were studied as a function of temperature. It was possible to fit both Palierne and Bousmina's emulsion models to the dynamic data of PMMA/PS blends, to obtain the interfacial tension of the blend. This was not the case for PMMA/PP. The relaxation spectrum of both blends was used to obtain the interfacial tension between the components of the blends. The values of interfacial tension calculated were shown to decrease when the concentration of the blends increased. It was shown using morphological analysis that this phenomenon can be attributed to the coalescence of the dispersed phase during dynamic measurements that occurs for large dispersed phase concentration. When the ‘coalesced’ morphology is taken into account in the calculations the interfacial tension inferred from rheological measurement did not depend on the concentration of the blend used. The values of interfacial tension found analyzing the dynamic behavior of one of the PMMA/PS blend were shown to decrease with temperature.     

Polypropylene‐dispersed domain as potential nucleating agent in PS and PMMA solid‐state foaming

The potential of using dispersive domains in a polymer blend as a bubble nucleating agent was investigated by exploiting its high dispersibility in a matrix polymer in the molten state and its immiscibility in the solid state. In this experiments, polypropylene (PP) was used as the nucleating agent in polystyrene (PS) and poly(methyl methacrylate) (PMMA) foams at the weight fraction of 10, 20, and 30 wt %. PP creates highly dispersed domains in PS and PMMA matrices during the extrusion processing. The high diffusivity of the physical foaming agent, i.e., CO₂ in PP, and the high interfacial tension of PP with PS and PMMA could be beneficial for providing preferential bubble nucleation sites. The experimental results of the pressure quench solid‐state foaming of PS/PP and PMMA/PP blends verified that the dispersed PP could successfully increase the cell density over 10⁶ cells/cm³ for PS/PP and 10⁷ cells/cm³ for PMMA/PP blend and reduce the cell size to 24 μm for PS/PP and 9 μm for PMMA/PP blends foams. The higher interfacial tension between PP and the matrix polymer created a unique cell morphology where dispersed PP particles were trapped inside cells in the foam. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Interfacial adhesion reaction of polyethylene and starch blends using maleated polyethylene reactive compatibilizer

The interfacial reaction of the polyethylene (PE)/starch blend system containing the reactive compatibilizer maleated polyethylene (m‐PE) was directly characterized by Fourier transform infrared (FTIR) spectroscopy. A significant amount of anhydride groups on m‐PE existed as hydrolyzed forms, resulting in a large amount of carboxyl groups. Using a vacuum‐heating‐cell designed in the laboratory, the carboxyl groups were successfully transformed into the dehydrolyzed state (i.e., anhydride group). This result enabled the direct spectroscopic observation of chemical reaction occurring at the interface. For the PE/starch blend system containing m‐PE, the chemical reaction at the interface was verified by the evolution of ester and carboxyl groups in the FTIR spectra. The effect of the reactive compatibilizer on the interfacial morphology was also examined by scanning electron micrography (SEM). Enhanced interfacial adhesion was clearly observed for the blend system containing reactive compatibilizer. Tensile strengths of blend systems containing m‐PE also increased noticeably compared with the corresponding system without compatibilizer. A similar observation was made for the breaking elongation data. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 767–776, 2002     

Study on morphology of ternary polymer blends. II. Effect of composition

The composition effect on morphology of polypropylene/ethylene–propylene–diene terpolymer/polyethylene (PP/EPDM/PE) and polypropylene/ethylene–propylene–diene terpolymer/polystyrene (PP/EPDM/PS) ternary blends has been investigated. In all of the blends, polypropylene as the major phase was blended with two minor phases, that is, EPDM and PE or PS. From morphological studies using the SEM technique a core–shell morphology for PP/EPDM/PE and separated dispersed morphology for PP/EPDM/PS were observed. These results were found to be in agreement with the theoretical predictions. The composition of components affected only the size of dispersed phases and had no appreciable effect on the type of morphology. The size of each dispersed phase, whether it forms core or shell or disperses separately in matrix, can be related directly to its composition in the blend. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1138–1146, 2001     

Mechanical Properties and Morphology of Ternary PP/EPDM/PE Blends

The ternary blends of high‐density polyethylene (PE), EPDM terpolymer and polypropylene (PP) have been used as a model low interfacial tension system to study encapsulation dynamics in ternary blends and their relation to the blends' mechanical properties. It was found that the modulus, tensile strength and impact resistance can be improved by PE addition if the PE is localized within the EPDM phase. A range of blend morphology was found depending on the PE viscosity and polymer incorporation sequence in the twin‐screw extruder. In the most favorable sequence, PE and EPDM were mixed together prior to their dispersion in the PP matrix. This practice resulted in a 50% increase in impact resistance when compared to mixing the three components in a single‐step.     

基于全氟丁基的氟表面活性剂的油水界面张力

研究以全氟丁基为基础的、在酸性环境中具有高表面活性的叔胺盐酸盐型阳离子氟表面活性剂C_4F_9SO_2NH(CH_2)_3NH(CH_3)_2+Cl~-(简称PFB-MC)的油水界面张力以及不同添加物的影响。通过界面张力测定,考察Na Cl、盐酸、正丁醇、异丁醇、正戊醇、正己醇,以及烷基三甲基氯化铵〔CnH_(2n+1)N(CH_3)_3Cl,n=12,16,18〕对PFB-MC水溶液-正庚烷界面张力的影响。分别测定PFB-MC与烷基磺酸钠CnH_(2n+1)SO_3Na(n=4,6,8)复配体系的表面张力及正庚烷-水界面张力,并与十二烷基苯磺酸钠(SDBS)复配的界面张力结果进行对比。结果表明,较高浓度的NaCl、盐酸、脂肪醇均能使体系的油水界面张力降低,但仅降低1~3 m N/m;烷基磺酸钠与PFB-MC表现出很好的协同性,体系的油水界面张力显著降低(降低4~9 m N/m),且界面张力随烷基磺酸钠碳链的增长而降低;而PFB-MC与SDBS复配由于溶解性的原因体系界面张力很高,其清液的界面张力为18.6m N/m。