Fabrication of graphene oxide-Ti3AlC2 synergistically reinforced copper matrix composites with enhanced tribological performance

Ceramic particles reinforced copper (Cu) matrix composites with good electrical conductivities, superior mechanical and tribological properties show great prospect in electrical contacts, thermal management and sliding bearing materials. A novel Cu matrix composite with low coefficient of friction (COF) and high wear resistance is rationally designed and prepared by hot-press sintering the core-shell structured Cu/graphene oxide (GO)/Cu composite powders and Cu decorated Ti₃AlC₂ particles to achieve homogenous dispersion of GO in the Cu matrix and good interfacial bonding of Cu matrix and GO and Ti₃AlC_2. Its tribological performance and corresponding anti-wear alongside with friction reduction mechanisms at room temperature are systematically investigated. The GO-Ti₃AlC₂ synergistically enhanced Cu matrix composite exhibits lower COF and wear rate than those composites reinforced with GO or Ti₃AlC₂ alone_, for GO and Ti₃AlC₂ synergistically bear the load and form continuous, compact and lubricating tribo-layer on the worn surface.     

Influence of Ti3AlC2 content and load on the tribological behaviors of Ti3AlC2p/Al composites

In this study, Ti₃AlC₂ particles doped aluminum matrix composites were prepared by ultrasonic agitation casting method. Microstructure, mechanical properties, and tribological properties of pure aluminum and Ti₃AlC_2p/Al composites were characterized. Influence of different loads (10, 20, 30, and 40 N) and Ti₃AlC₂ contents (1.0, 2.0, 3.0, and 4.0 wt%) on the tribological behaviors of the composites were studied. Scanning electron microscopy (SEM), X-ray diffraction (XRD), Energy dispersion spectroscopy (EDS), and 3D laser confocal were used to assist the analysis. The results indicated that fine and uniformly microstructure and the optimum comprehensive mechanical properties were exhibited on 2.0 wt%-Ti₃AlC_2p/Al composites. The abrasive grooves were widened and deepened with an increase in the load. The abrasion performance of composites improved distinctly with the addition of the Ti₃AlC₂ particles, which changed the wear mechanism from adhesive wear to abrasive wear. The 30 N load and the composites of 2.0 wt% Ti₃AlC₂ revealed the optimum tribological properties. The improvement of the tribological behavior of composites was attributed to the refinement of microstructure, the improvement mechanical properties and the three dimensional layered Ti₃AlC₂ phases with self-lubricating properties.     

Investigation on thermal stability and tribological properties of ZrB2 particles filling cyanate ester resin composites by experiments and numerical simulation

The thermal stability and tribological properties of cyanate ester (CE) composites filled with Zirconium boride (ZrB₂) particles were investigated by experimental and numerical simulation. The results of thermogravimetric analysis and differential scanning calorimetry showed that the thermal stability of composites was improved by introduction of ZrB₂ particles. The tribological properties of composites including friction coefficient and wear rate measured by pin‐on‐disk friction and wear tester were enhanced. Friction coefficient and wear rate of composites were decreased significantly with an increase of ZrB₂ particles content under dry and oil sliding conditions. The 5 wt% ZrB₂ particles reinforced CE resin composite presented optimal thermal stability and tribological performance due to good dispersion of ZrB₂ particles. The worn surfaces of composites were observed by scanning electron microscopy to explore wear mechanism, indicating that the dominant wear mechanism of composites was transformed from adhesive wear to abrasive wear after incorporation of ZrB₂ particles. Finite element model was established to study the distribution of friction stress. The results revealed that filling ZrB₂ particles in the friction process of composites could bear more friction stress than CE resin matrix, which further illustrated that abrasive wear is main wear mechanism of ZrB₂/CE resin composites. POLYM. ENG. SCI., 59:602–607, 2019. © 2018 Society of Plastics Engineers     

Influence of Cu on the mechanical and tribological properties of Ti3SiC2

Ti₃SiC₂/Cu composites with different contents of Cu were fabricated by mechanical alloying and spark plasma sintering method. The phase composition and structure of the composites were analyzed by X-ray diffractometry and scanning electron microscopy equipped with energy dispersive spectroscopy. The mechanical and tribological properties of Ti₃SiC₂/Cu composites were tested and analyzed compared with monolithic Ti₃SiC₂ in details. The results show that the Cu leads to the decomposition of Ti₃SiC₂ to produce TiC_x, Ti₅Si₃C_y, Cu₃Si, and TiSi₂C_z. The friction coefficient and wear rate of the composites are lower than that of monolithic Ti₃SiC₂, which is ascribed to the fixing effect of hard TiC_x, Ti₅Si₃C_y, and Cu₃Si to inhibit the abrasive friction and wear. However, at elevated temperatures (ranging from room temperature to 600 °C) the friction and wear of the composites are higher than those at room temperature. Plastic flowing and tribo-oxidation wear accompanied by material transference contribute to the increased friction and wear at elevated temperatures.     

Effect of TiO2 surface treatment on the mechanical properties of cured epoxy resin

Mechanical properties of epoxy resin toughened with two different submicron particles of TiO₂ at different weight fractions (1, 3, and 5%, respectively) were investigated. The first TiO₂ particles are surface treated with Al₂O₃–SiO₂, and the second are surface treated with Al₂O₃–ZrO₂. The composites were characterized by tensile, flexural, pull off and abrasion tests, followed by X-ray photoelectron spectroscopy and scanning electron spectroscopy of the fracture surfaces. A small amount of TiO₂ (~1%) submicron particles improves the flexural, abrasion and pull-off strengths, while amounts up to 5% significantly enhance tensile properties only. TiO₂ particles surface treated with Al₂O₃–ZrO₂ produce an epoxy composite with higher strength and weight loss but lower pull off strength and more brittle than that prepared with Al₂O₃–SiO₂ particles. The TiO₂ particles surface treated with Al₂O₃–SiO₂ have a higher adherence to the epoxy composite matrix than the particles treated with Al₂O₃–ZrO₂ as shown by scanning electron spectroscopy.     

Effect of oxide and carbide nanoparticles on tribological properties of phenolic-based nanocomposites

The phenolic-based composites and components are widely used because of their excellent thermal, tribological and mechanical behaviors. In the present study, phenolic resin composed of hexamine, novalac, furfural, and furfuryl alcohol has been used. The effects of two carbide nanoparticles (SiC and TiC) and two oxide nanoparticles (TiO₂ and ZrO₂) on the tribological properties of phenolic resin were experimentally investigated. This paper intends to identify the effects of different fillers, fraction of particles and normal load on wear rate and coefficient of friction in dry sliding wear of phenolic-based nanocomposites against hard metal. The proportions of fillers were 0.5, 1 and 2?vol% and experiments were carried out under 40, 50, 60 and 70?N loads and at 0.2?m/s speed. The fillers were mixed with phenolic resin and molded in the form of a cylinder (8.5?mm diameter?×?25?mm height). The samples were cured at 135?°C with a special heating cycle. The wear tests were performed on pin-on-disk testing apparatus at ambient temperature. The composite pins were tested in dry sliding against carbon steel disk. The worn surfaces of samples have been investigated by SEM and the effects of nanometer particles showed different wear mechanisms. Observations showed that carbide particles have better enhancing effect on tribological properties of phenolic resin as compared to the oxide particles. Nanocomposites with SiC particles showed the best tribological properties among the investigated samples. The optimal content of SiC nanoparticles were 1?vol%.     

Characterization of 1050Al/Al3Ni/ZrO2 hybrid surface composites fabricated by friction stir processing

Al/Al₃Ni and Al/nano-ZrO₂ mono and Al/Al₃Ni/ZrO₂ hybrid composites were produced by one- and four-pass friction stir processing (FSP). Then, the microstructure, hardness, and wear performance of the surface composites were evaluated. Results showed that the incorporation of Ni particles into the Al surface and their in situ reaction with the substrate resulted in the development of Al₃Ni particles in the stir zone. The formation mechanism of these particles was deeply studied from both thermodynamics and kinetics aspects. Similarly, the four-pass FSP led to the distribution of ZrO₂ nanoparticles and the formation of Al/ZrO₂ composites. With the addition of both Ni and ZrO₂ particles, a hybrid Al/Al₃Ni/ZrO₂ composite was produced. This caused a 60% improvement in hardness and a 35% improvement in wear resistance of Al substrate. In the case of monolithic composites, both abrasion and adhesion were responsible for the material removal during the wear test, whereas adhesion was specified as the dominant wear mechanism in the hybrid composite.     

Effect of Ti5Si3 on wear properties of Ti3Si(Al)C2

Near-fully dense Ti₃Si(Al)C₂/Ti₅Si₃ composites were synthesized by in situ hot pressing/solid–liquid reaction process under a pressure of 30 MPa in a flowing Ar atmosphere at 1580 °C for 60 min. Compared to monolithic Ti₃Si(Al)C₂, Ti₃Si(Al)C₂/Ti₅Si₃ composites exhibit higher hardness and improved wear resistance, but a slight loss in flexural strength (about 26% lower than Ti₃Si(Al)C₂ matrix). In addition, Ti₃Si(Al)C₂/Ti₅Si₃ composites maintain a high fracture toughness (K_IC = 5.69–6.79 MPa m^1/2). The Ti₃Si(Al)C₂/30 vol.%Ti₅Si₃ composite shows the highest Vickers hardness (68% higher than that of Ti₃Si(Al)C₂) and best wear resistance (the wear resistance increases by 2 orders of magnitude). The improved properties are mainly ascribed to the contribution of hard Ti₅Si₃ particles, and the strength degradation is mainly due to the lower Young's modulus and strength of Ti₅Si₃.     

Tribological properties of bismaleimide composites with surface‐modified SiO2 nanoparticles

In this article, the surface of SiO₂ nanoparticles was modified by silane coupling agent N‐(2‐aminoethyl)‐γ‐aminopropylmethyl dimethoxy silane. The bismaleimide nanocomposites with surface‐modified SiO₂ nanoparticles or unmodified SiO₂ nanoparticles were prepared by the same casting method. The tribological performance of the nanocomposites was studied on an M‐200 friction and wear tester. The results indicated that the addition of SiO₂ nanoparticles could decrease the frictional coefficient and the wear rate of the composites. The nanocomposites with surface‐modified SiO₂ nanoparticles showed better wear resistance and lower frictional coefficient than that with the unmodified nanoparticles SiO₂. The specific wear rate and the steady frictional coefficient of the composite with 1.0 wt % surface‐modified SiO₂ nanoparticles are only 1.8 × 10^?6 mm³/N m and 0.21, respectively. The dispersion of surface‐modified SiO₂ nanoparticles in resin matrix was observed with transmission electron microscope, and the worn surfaces of pure resin matrix and the nanocomposites were observed with scanning electron microscope. The different tribological behavior of the resin matrix and the filled composites should be dependent on their different mechanical properties and wear mechanism. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

The tribological properties of benzoxazine‐bismaleimides composites with functionalized nano‐SiO2

To improve the tribological properties of benzoxazine (BOZ) resin, bismaleimides (BMI) resin is chosen as organic phase, hyperbranched polysilane functionalized SiO₂ nanoparticles (HBPSi‐SiO₂) are chosen as inorganic modifiers to prepare HBPSi‐SiO₂/BOZ‐BMI composites using high shear and ultrasonic processes. The effect of content of HBPSi‐SiO₂ on the mechanical properties and tribological properties of the composites are investigated. The results show that suitable addition of HBPSi‐SiO₂ can largely enhance the impact strength, reduce the friction coefficient, and wear rate of BOZ‐BMI resin. Scanning electron microscopy is employed to research the wearing mechanism of materials. The severe wear of the BOZ pure resin is owing to fatigue wear, and the moderate wear of BOZ‐BMI resin is attributed to adhesive wear. While, the mild wear of the composites with HBPSi‐SiO₂ is due to abrasive wear. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Study on Mechanical and Tribological Property of Nanometer ZrO2-filled Polyoxymethylene Composites

The polyoxymethylene (POM) matrix composites with different contents of nano-ZrO₂ particles were prepared. The effect of ZrO₂ on the crystallization and thermal property of POM were investigated through polarizing microscopy (PLM) and differential scanning calorimetry (DSC). The surface hardness and the tribological performance were measured by Rockwell sclerometer and ring-on-block tribometer, respectively. The surface morphology of the wear scar were observed by scanning electron microscope (SEM). The results show that the nano-ZrO₂ acted as the nucleation agent in POM and decreased the crystallite size of POM, increased the crystal growth rate. The wear resistance was enhanced and the friction coefficient was changed a little.     

Effects of graphene oxide sheets-zirconia spheres nanohybrids on mechanical,thermal and tribological performances of epoxy composites

In this work, graphene oxide sheets-zirconia spheres (ZrO₂-rGO) nanohybrids were fabricated by Schiff base or Michael addition reaction. Their structure was characterized by FT-IR spectroscopy, UV–vis absorption spectra, Raman spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy, transmission electron microscopy and atomic force microscope in detail. The reaction process of PDA-capping on rGO and APTES treatment on ZrO₂ nanoparticles were verified and it was proved that the ZrO₂ nanoparticles were successfully adhered onto the wrinkled surface of the graphene oxide. As a new multifunctional nanofillers, the ZrO₂-rGO nanohybrids were introduced into epoxy matrix and the mechanical, thermal properties and tribological performances of the fabricated composites were also detailedly investigated. Compared with the neat EP composites, the tensile strength and elongation at break of 0.1?wt% ZrO₂-rGO/EP are improved by 33% and 40%, respectively. Besides, the propagation of decomposition reactions in the composites could be impeded by anchoring ZrO₂ nanoparticles on the lamellar skeleton of graphene oxide. Furthermore, the lubricating effect and strong interfacial interaction contributed by the ZrO₂-rGO nanohybrids result in efficient load transfer from the matrix to the hybrids, which enables the ZrO₂-rGO/EP composites to have a fairly high wear resistance performance. This novel and effective approach using ZrO₂-rGO nanohybrids as multifunctional nanofillers could be beneficial to promote the development of high performance composites.     

Effect of BN or B4C content on physical and tribological properties of copper-clad laminates reinforced with carbon fiber and epoxy resin

Plasma treatment was used to improve the surface roughness of copper foil. The copper-clad laminates reinforced with carbon fiber, boron nitride (BN), or boron carbide (B₄C), and epoxy resin were prepared by hot pressing. The effect of BN or B₄C content on the physical properties and tribological properties of copper-clad laminates reinforced with carbon fiber and epoxy resin were studied. The resulting copper-clad laminate exhibited desirable properties, such as dielectric constant, peel strength, oxygen index, and arc resistance, which were influenced by the concentration of BN or B₄C particles. Additionally, the wear and friction properties of the laminate were evaluated, revealing the effects of load, sliding speed, and particle content on weight loss, specific wear rate, and coefficient of friction. SEM analysis of worn surfaces provided insight into the stages of wear, highlighting the importance of an oxide layer in reducing wear and protecting the copper surface.     

Effect of SiO2 nanoparticles-decorated SCF on mechanical and tribological properties of cenosphere/SCF/PEEK composites

A silicon oxide (SiO₂) nanoparticles-decorated short carbon fiber (SCF) hybrid (SCF-SiO₂) was designed to improve the weak interfacial bonding between fibers and matrix. Nano-SiO₂ was grafted onto carbon fibers by introducing amino group and epoxy group on the surface of carbon fibers and SiO₂, respectively. The chemical composition of SCF-SiO₂ was analyzed by Fourier transform infrared spectrometer and energy-dispersive spectrometry, the microstructure of SCF-SiO₂ were investigated by scanning electron microscope, and then the hybrid filler was introduced into Poly(ether ether ketone) (PEEK). Due to the strong interfacial interaction between filler and matrix, the mechanical and tribological properties of SCF-SiO₂/PEEK composites were significantly better than SCF/PEEK composites. In order to further improve the tribological properties of the composites, micrometer-sized cenosphere (CS) particles were introduced into the aforementioned system to prepare multicomponent composites. The test results of friction and wear indicate that the CS/SCF-SiO₂/PEEK composites have the optimal tribological properties. Compared with pure PEEK, the friction coefficient of CS/SCF-SiO₂/PEEK composites under 200 N load decreases by 56.4% and the specific wear rate decreases by 87.4%. Meanwhile, the thermal decomposition temperature of CS/SCF-SiO₂/PEEK composites is increased by 40 °C compared to pure PEEK. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48749.     

Preparation and properties of nano‐Al2O3 particles/polyester/epoxy resin ternary composites

This article presents the results of an experimental study on the preparation and properties of new ternary composites composed of nano‐Al₂O₃ particles, polyester, and epoxy resin. The ternary composites were prepared by the addition of the nano‐Al₂O₃ particles in a binary matrix, with elevated viscosity, of the epoxy resin modified by the polyester. The nano‐Al₂O₃ particles were previously located and dispersed in the polyester phase. The study showed that the ternary system was a type of nanoscale dispersed composite with high strength and toughness as well as modulus, combined with excellent dielectric and heat‐resistance properties. All related properties of the composites were remarkably superior to those of both the binary matrix and the unmodified epoxy resin. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 70–77, 2002     

Tribological behavior of three‐dimensional braided carbon fiber reinforced polyetheretherketone composites

Three‐dimensional (3D) braided carbon fiber reinforced polyetheretherketone (denoted as CF_3D/PEEK) composites with various fiber volume fractions were prepared via hybrid woven plus vacuum heat‐pressing technology and their tribological behaviors against steel counterpart with different normal loads at dry sliding were investigated. Contrast tribological tests with different lubricants (deionized water and sea water) and counterparts made from different materials (epoxy resin, PEEK) were also conducted. The results showed that the incorporation of 3D braided carbon fiber can greatly improve the tribological properties of PEEK over a certain range of carbon fiber volume fraction (V_f) and an optimum fiber loading of ∼54% exists. The friction coefficient of the CF_3D/PEEK composites decreased from 0.195 to 0.173, while the specific wear rate increased from 1.48 × 10⁻⁷ to 1.78 × 10⁻⁷ mm³ Nm⁻¹ with the normal load increasing from 50 to 150 N. Abrasive mechanism was dominated when the composites sliding with GCr15 steel counterpart under dry and aqueous lubrication conditions. Deionized water and sea water lubricants both significantly reduced the wear of the CF_3D/PEEK composites. When sliding with neat PEEK counterpart, the CF_3D/PEEK composites possess lower friction coefficient than those against epoxy resin and GCr15 steel counterparts. In general, CF_3D/PEEK composites possess excellent tribological properties and comprehensive mechanical performance, which makes it become a potential candidate for special heat‐resisting tribological components. POLYM. COMPOS., 36:2174–2183, 2015. © 2014 Society of Plastics Engineers     

Effects of Al substitution with Si and Sn on tribological performance of Ti3AlC2

Since their discovery, the MAX phases have elicited engineering interest as potential choices for wear resistant parts. One such compound is Ti₃AlC₂ with nano-layered structure, low density (4.25 g/cm³), good oxidation resistant and self-lubrication properties. The purpose of this investigation was to evaluate the dominant effect of the A-site solid solution elements addition on dry sliding characteristics of Ti₃AlC₂ against 0.45% C steel (S45C) disk, a material which is widely used in wear-critical applications such as impeller, gear and axles. Dry sliding tribological behaviors of hot-pressed Ti₃Al_0.94C₂, Ti₃Al_0.78Sn_0.22C₂ and Ti₃Al_0.67Si_0.28C₂ solid solutions were conducted using a block-on-disk type tester at surface sliding speed range from 10 to 30 m/s and in the normal load range from 20 to 80 N. The results show that friction coefficient of Ti₃Al_0.94C₂ is higher than that of Ti₃Al_0.78Sn_0.22C₂, but lower than that of Ti₃Al_0.67Si_0.28C₂. However, the change in wear rate as a function of normal load for different sliding speed shows almost reversed trend. Difference in the phase composition of friction films were found to be responsible for observed change in tribological behaved after partial substitution of Al in Ti₃AlC₂ with Sn and Si. This study shows that friction coefficient of Ti₃AlC₂ can be adjusted from 0.2 to 0.38 by partially substituting Al with Si and/or Sn.     

Anisotropic tribological behavior of LSI based 2.5D needle-punched carbon fiber reinforced Cf/C–SiC composites

C_f/C–SiC composites were fabricated via liquid silicon infiltration with 2.5D needle-punched carbon fiber reinforced C_f/C composites. The effect of surface topography and carbon content of the C_f/C–SiC composites on the tribological properties was researched by the ball-on-disk reciprocating tribometer. The results indicate that different fiber layers and cross-section of the composites have various surface topography and show significant differences in the friction and wear properties. By the wear morphology and model analyses, the reason for the tribological anisotropy of the composites is that the distribution of carbon and SiC phases in the composites are inhomogeneous caused by the difference of the carbon fiber orientation and the relative content in each layer. Moreover, the wear rate of the short-cut fiber web layer was the lowest and there is an obvious linear decrease in coefficient of friction with increase of carbon content. The present work explains why the tribological properties of the composites are inconsistent and provides a way to adjust the friction properties of composite materials by optimizing the friction surface.     

Transparent dispensible high‐refractive index ZrO2/epoxy nanocomposites for LED encapsulation

In this study, we report a facile ex situ approach to preparing transparent dispensible high‐refractive index ZrO₂/epoxy nanocomposites for LED encapsulation. Highly crystalline, near monodisperse ZrO₂ nanoparticles (NPs) were synthesized by a nonaqueous approach using benzyl alcohol as the coordinating solvent. The synthesized particles were then modified by (3‐glycidyloxypropyl)trimethoxysilane (GMS) ligand. It was found that, with tiny amount of surface‐treating ligand, the modified ZrO₂ NPs were able to be easily dispersed in a commercial epoxy matrix because of the epoxy compatible surface chemistry design as well as the small matrix molecular weight favoring mixing. Transparent thick (1 mm) ZrO₂/epoxy nanocomposites with a particle core content as high as 50 wt % and an optical transparency of 90% in the visible light range were successfully prepared. The refractive index of the prepared composites increased from 1.51 for neat epoxy to 1.65 for 50 wt % (20 vol %) ZrO₂ loading and maintained the same high‐Abbe number as the neat epoxy matrix. Compared with the neat epoxy encapsulant, an increase of 13.2% in light output power of red LEDs was achieved with the 50 wt % ZrO₂/epoxy nanocomposite as the novel encapsulant material. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3785–3793, 2013     

Impact and wear resistance of polymer nanocomposites at low filler content

It is well known that inorganic filler particles enhance the mechanical and tribological properties of polymers. The stiffness, toughness, and wear performance of the composites are extensively determined by the size, shape, volume content, and especially the dispersion homogeneity of the particles. In the present study, various amounts of micro‐ and nano‐scale particles (titanium dioxide TiO₂, 200–400 nm, calcium silicate CaSiO₃, 4–15 μm) were introduced into an epoxy polymer matrix for its reinforcement. The influence of these particles on the impact strength, dynamic mechanical thermal properties, and block‐on‐ring wear behavior was investigated. Using only the nano‐particles, the results demonstrate the best improvement in stiffness, impact strength, and wear resistance of the epoxy at a nano‐particle content of 4 vol% TiO₂. Therefore, this nanocomposite was used to act as a matrix for the CaSiO₃ micro‐particles, in the hope of finding synergistic effects between the micro‐ and the nano‐particles. Results show, in fact, a further improvement of wear resistance and stiffness, whereas the impact strength suffers. Geometrical properties of the particles, the homogeneous dispersion state, energy dissipating fracture mechanisms, and a transition of wear mechanisms mostly contribute to the increase in performance.