Ultrasonic characterization of conductive epoxy resin/polyaniline composites

This study presents the ultrasonic characterization of conductive epoxy resin (ER)/polyaniline (PANI) composites. The prepared PANI is mixed with ER matrix at weight percentages of 5%, 10%, and 15% for preparing the ER/PANI composites. The effects of PANI amount on the mechanical properties of ER/PANI composites are investigated by ultrasonic pulse‐echo‐overlap method. Also, electrical conductivity, ultrasonic wave velocity and ultrasonic micro‐hardness values of ER/PANI composites are correlated. Experimental results show that there is an excellent correlation between ultrasonic micro‐hardness and ultrasonic shear wave velocity. Also, the results of ultrasonic velocities and elastic constants values illustrate that the appropriate combination ratio is 95 : 5 for ER and PANI in ER/PANI composites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42748.     

Dynamic electro-mechanical analysis of highly conductive particle-elastomer composites

The availability of stretchable conductive materials is a key requirement for the development of soft and wearable electronics. Although there are many promising materials, the characterization of these materials under realistic conditions is complex and a standardized and reliable procedure has not been etablished yet. We therefore introduce a comprehensive protocol for the practice-oriented dynamic electro-mechanical analysis of elastomer-particle composites. In addition to strain dependence (0–100% strain) and fatigue strength (10,000 cycles), this protocol aims in particular to clarify the influence of strain rate (0–100% s⁻¹) on conductivity. Samples with the commonly used filler representatives carbon black and silver flakes with 20 vol% each were prepared and investigated. Silicone elastomers of different stiffness were used as matrix in order to determine its influence. We found that while the conductivity of the carbon black composites of about 1 × 10² S m⁻¹ proved to be fatigue resistant and largely independent of the strain rate, the silver flake composites lost their initially higher conductivity of 1 × 10⁴ S m⁻¹ at high strain rates and increasing numbers of cycles. In addition, the use of a softer silicone matrix improved the performance of both particle composites, which was also demonstrated on an exemplary wearable electronic device.     

Fabrication of alumina based electrically conductive polymer composites

Novel electrically conductive composites were synthesized by incorporating Cu coated alumina (Cu‐Al₂O₃) powder prepared via electroless plating technique as filler (0–21wt %) into polystyrene‐b‐methylmethacrylate (PS‐b‐PMMA) and polystyrene (PS) matrices. XRD analysis depicted maximum Cu crystallite growth (26.116 nm～ plating time 30 min) onto Al₂O₃ along with a significant change in XRD patterns of composites with Cu‐Al₂O₃ inclusion. SEM–EDX analyses exhibited uniform Cu growth onto Al₂O₃ and confirmed presence of Cu, Al, Pd in Cu‐Al₂O₃, and C, O, Al, Cu, and Pd in PS‐b‐PMMA and PS composites. Increasing filler loadings exhibited increased electrical conductivity (5.55 × 10^?5S/cm for PS‐b‐PMMA; 5.0 × 10^?6S/cm for PS) with increased Young's modulus (1122MPa for PS‐b‐PMMA; 1053.9MPa for PS) and tensile strength (27.998MPa for PS‐b‐PMMA; 30.585MPa for PS) and decreased % elongation. TGA demonstrated increased thermal stability and DTG revealed two‐step degradation in composites while DSC depicted pronounced increment in T_g of Cu‐Al₂O₃/PS‐b‐PMMA with increased filler loading. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42939.     

Evaluation of electrical conductivity models for conductive polymer composites

The electrical conductivity of polymeric materials can be increased by the addition of carbon fillers, such as carbon fibers and graphite. The resulting composites could be used in applications such as interference shielding and electrostatic dissipation. Electrical conductivity models are often proposed to predict the conductivity behavior of these materials in order to achieve more efficient material design that could reduce costly experimental work. The electrical conductivity of carbon‐filled polymers was studied by adding four single fillers to nylon 6,6 and polycarbonate in increasing concentrations. The fillers used in this project include chopped and milled forms of polyacrylonitrile (PAN) carbon fiber, Thermocarb^TM Specialty Graphite, and Ni‐coated PAN carbon fiber. Material was extruded and injection‐molded into test specimens, and then the electrical conductivity was measured. Data analysis included a comparison of the results to existing conductivity models. The results show that the model proposed by Mamunya, which takes into account the filler aspect ratio and the surface energy of the filler and polymer, most closely matched the conductivity data. This information will then be used in the development of improved conductivity models. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1341–1356, 2002     

Improvement in physical and electrical properties of poly(vinyl alcohol) hydrogel conductive polymer composites

With an aim to develop anti‐electrostatic discharge materials based on biodegradable polymers, poly(vinyl alcohol) films composited with two different conductive fillers (carbon black and aluminium) at various fillers contents (20?60%wt), were manufactured using solvent‐casting technique. The mechanical properties of such the films were investigated through tensile stress‐strain tests. Wettability and morphology of the composite films were performed by water contact angle measurement and SEM, respectively. Young's modulus of the composite films can be increased with the addition of conductive fillers. The surface of the composite films showed non‐homogeneous appearance, in which the phase boundary within the composites was clearly observed and the conductive fillers formed aggregation structure at high filler concentration. In addition, the composite films exhibited better hydrophobicity when higher conductive filler content was added. TGA results suggested that both carbon black and aluminum have proven their efficiency to enhance thermal stability of poly(vinyl alcohol). Investigation of cross‐cut adhesion performance of the prepared composite films revealed that carbon black‐filled composites exhibited excellent adhesion strength. The effect of conductive filler content on surface resistivity of the composite films was also examined. The experimental results confirmed that both the fillers used in this study can improve the electrical conductivity of poly(vinyl alcohol) hydrogel. The surface resistivity of the composite films was reduced by several orders of magnitude when the filler of its critical concentration was applied. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42234.     

Enhanced microwave absorbing properties of lightweight films based on polyaniline/aliphatic polyurethane composites in X band

Polymer blends based on nanostructured polyaniline (PANI) doped with hydrochloric acid (HCl) and para‐toluene sulfonic acid (PTSA) introduced into aliphatic polyurethane matrix (PU) are synthesized to produce flexible thin composite films for microwave absorbers. The effects of dopant type, PANI content and film thickness on morphologies, dielectric and microwave absorption properties in the X‐band are studied. It reveals that real and imaginary parts of the complex permittivity are proportional to filler concentrations and type of doped PANI. The PANI‐PTSA/PU films show higher permittivity and better microwave absorbing properties than PANI‐HCl/PU for the same weight fraction of PANI. The minimum reflection loss RL_(dB) values for the PANI‐PTSA/PU are ?37 dB at (20% PANI and 11.6 GHz) and ?30 dB at (15% PANI and 11.3 GHz) for thicknesses of 1.2 and 1.6 mm, respectively. These high values of reflection losses make the obtained lightweight and flexible composites promising radar absorbing materials (RAM). © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40961.     

Highly conductive polymer composites with excellent toughness,fluidity and temperature-independent conductivity

Conductive polymer composites of low melting point metal/ high melting point metal/polymer were prepared by melt mixing and investigated the effects of Sn-to-Cu content ratio on the microstructure and properties of Sn/Cu/PA6 ternary composites with a metal content of 53.3 vol %. The results show that Sn reacts with Cu to form intermetallic compounds during melting processing. When V_Sn/V_Cu is less than 1.5, the metal phase is a solid. However, if V_Sn/V_Cu is higher than 1.5, the metal phase is a suspension. As V_Sn/V_Cu increases, the morphology of metal phase changes from “islands” to physically continuous networks, and the Volume resistivity, impact strength and complex viscosity of the composites can reach 1.11 × 10⁻⁴ Ω cm, 3.8 kJ/m² and 2.4 × 10³ Pa s, respectively. Moreover, the resistivity of the composites with physically continuous networks is almost independent of temperature. The combination of low and high melt point metals can be considered as a useful strategy to prepare conductive polymer composites with high performance. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48820.     

Polypyrrole material for the electrostatic discharge sensitivity mitigation of Al/SnO2 energetic composites

Nanothermites are composite energetic materials made of fuel and oxidizer nanoparticles characterized by impressive exothermic reactions (highly flame temperatures and impressive heat combustion releases). However, nanothermites suffer from their high electrostatic discharge (ESD) sensitivity that may be at the origin of accidental ignitions during handling. The present study deals with the use of doped-polypyrrole conducting polymer in aluminum/tin (IV) oxide energetic formulation (Al/SnO₂). X-ray diffraction, Fourier transforms infrared spectroscopy, scanning electron microscopy, conductivity measurements, sensitivities and combustion tests were implemented to characterize the polypyrrole-doped Al/SnO₂ energetic composite. The results revealed a significant gradual ESD desensitization of the nanothermite (<0.14 mJ to 246.40 mJ) as a function of the doped-polypyrrole amount (0 to 15 wt%). The reactive properties of the polypyrrole-enriched Al/SnO₂ nanothermite were verified and an acceptable reactive behavior was claimed. The successful adding of doped-polypyrrole conducting polymer within energetic nanocomposites is reported for the first time.     

Effect of surface treatment on electrical conductivity of carbon black filled conductive polymer composites

Two different types of surface modifiers, 3‐aminopropyltriethoxysilane and formamide, were applied to carbon black (CB) particles to lower electrical resistivity of polymer composites prepared by treated CB. Two different matrices, low‐density polyethylene and nylon 6, were chosen to compound with surface modified CB. Surface energy of CB was increased by adding amine or amide functional groups during surface treatment of CB. According to electron spectroscopy for chemical analysis (ESCA), chemical modification in surface chemistry of CB was obtained with the chemicals used for the treatment due to the nitrogen atoms in their structures, which may act as dopant atom. As a result of this, electrical resistivity of composites prepared by treated CB decreased. In addition, there was not any significant change in tensile strength and tensile modulus of the composites with the surface treatment. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Silicone membranes to inhibit water uptake into thermoset polyurethane shape‐memory polymer conductive composites

Electroactive shape memory polymer (SMP) composites capable of shape actuation via resistive heating are of interest for various biomedical applications. However, water uptake into SMPs will produce a depression of the glass transition temperature (T_g) resulting in shape recovery in vivo. While water actuated shape recovery may be useful, it is foreseen to be undesirable during early periods of surgical placement into the body. Silicone membranes have been previously reported to prevent release of conductive filler from an electroactive polymer composite in vivo. In this study, a silicone membrane was used to inhibit water uptake into a thermoset SMP composite containing conductive filler. Thermoset polyurethane SMPs were loaded with either 5 wt % carbon black or 5 wt % carbon nanotubes, and subsequently coated with either an Al₂O₃‐ or silica‐filled silicone membrane. It was observed that the silicone membranes, particularly the silica‐filled membrane, reduced the rate of water absorption (37°C) and subsequent T_g depression versus uncoated composites. In turn, this led to a reduction in the rate of recovery of the permanent shape when exposed to water at 37°C. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41226.     

Synthesis and characterization of novel poly(dimethylsiloxane)/polyindole composites

A series of composites of polyindole (PIN) and poly(dimethylsiloxane) (PDMS) were synthesized chemically using FeCl₃ as an oxidant agent in anhydrous media. The composites were characterized by FTIR and UV‐visible spectroscopies, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), X‐ray diffraction (XRD), elemental analysis, inductively coupled plasma‐optic emission spectroscopy (ICP‐OES), magnetic susceptibility, stress–strain experiments, and conductivity measurements. The conductivities of PIN at different temperatures were also measured and it was revealed that their conductivities were slightly increased with increasing temperature. Moreover, the freestanding films of PDMS/PIN composites were prepared by casting on glass Petri dishes to examine their stress–strain properties. From thermogravimetric analysis results it was found that PDMS/PIN composites were thermally more stable than PIN. Thermal stabilities of PDMS/PIN composites increased with increasing PIN content. It was found that the conductivities of PDMS/PIN composites depend on the indole content in the composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Electrically conductive polymer composites: polymerization of acetylene in polyethylene

Composites of low density polyethylene, LDPE, and polyacetylene, (CH)_x, were prepared by polymerization of acetylene in LDPE films impregnated with a $\text{Ti(OBu)}{}_4\text{Et}{}_3\text{Al}$ Ziegler-Natta catalyst. LDPE films were immersed in a toluene solution of this catalyst at 70°C to accomplish impregnation. Polymerization of acetylene in the LDPE films was carried out at 100°–110°C. The resulting composite films remain flexible and tough upon prolonged air exposure and those containing <ca. 5 wt.% (CH)_x soften upon heating to 120°–160°C. The films can be rendered conductive upon exposure to a 2 wt%. solution of l₂ in pentane. Ultimate conductivities of ca. 10Ω^?1cm^?1 can be obtained. The conductivities of the doped composites decay more slowly as compared with l₂-doped (CH)_x films. The synthetic approach, with some simple modifications, can be used in the construction of many electrically conductive, all-polymer composites having a combination of desirable physical, mechanical and electrical properties.     

Optimal formulation of rice husk reinforced polyethylene composites for mechanical performance: A mixture design approach

Rice husk (RH) and linear medium density polyethylene (LMDPE) were used along with maleic anhydride grafted polyethylene (MAPE) to study the effects of component composition on the mechanical properties of the composites. Ten different blends along with four replicated blends were prepared with different selected percentages of RH, MAPE and LMDPE using mixture design approach. Trace and contour plots were used to examine the effects of RH, MAPE and LMDPE on the mechanical properties of the manufactured composites. Regression coefficients were also estimated for each fitted response (mechanical property). The results show that tensile and flexural properties of the composites improved with an increase in amount of RH, whereas Charpy impact strength decreased with increasing fibre loading. Tensile strength, flexural strength and Charpy impact strength increased with an increase in MAPE loading up to a certain percentage of MAPE, beyond which any further increase decreased these properties. The effect of MAPE on tensile and flexural modulus was not significant. The fitted models were used to optimise formulation of RH, MAPE and LMDPE for multiple responses for overall “best” mechanical properties. The optimal formulation for the overall “best” mechanical properties were found to be 50 wt% for RH, 4.1 wt% for MAPE and 45.9 wt% for LMDPE. The mechanical properties of the composite manufactured with this formulation closely matched the values predicted by the models. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40647.     

Effect of carbon nanotube purification on the electrical and mechanical properties of poly(ethylene terephthalate) composites with carbon nanotubes in low concentration

Surface properties of carbon nanotubes (CNTs) were altered by purification with nitric acid, sulfuric acid, ammonium hydroxide, and hydrogen peroxide. As‐received and purified CNT‐based conductive poly (ethylene terephthalate) composites were prepared with a twin‐screw extruder. The effects of CNT purification on the surface properties of the CNTs and on the morphology and electrical and mechanical properties of CNT‐based composites were investigated. Surface energy measurements showed that the acidic component of the surface energies of the CNTs increased after purification. According to Fourier transform infrared (FTIR) spectroscopy, the purification resulted in the formation of oxygen‐containing functional groups on the surfaces of the CNTs. Electron spectroscopy for chemical analysis results indicate the removal of the metallic catalyst residues and an increase in the oxygen content of the CNT surfaces as a result of the purification procedure. X‐ray diffraction analyses revealed a change in the crystalline structure of the CNTs after purification. All of the composites prepared with the purified CNTs had higher electrical resistivities and tensile and impact strength values than the composites based on the as‐received CNTs because of the functional groups and defect sites formed on the surfaces of the CNTs during purification. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and characterization of secondary doped polypyrrole/organic modified attapulgite conductive composites

Secondary doping method was introduced into fabricating polypyrrole/oganic modified attapulgite conductive composites. The preparation conditions, such as amount of hexadecylpyridinium chloride (CPC, modifying agent), organic modified attapulgite (OATP), and HCl (secondary dopant) have been optimized to get the composites with the highest conductivity. When m_CPC/m_ATP, m_OATP/m_Py, and n_HCl/n_SA (SA is sulfamic acid) reaches 0.03, 0.6, and 0.5, respectively, the PPy/OATP composites possess the highest conductivity of 87.59 S cm^?1 as well as the highest thermal degradation temperature of 249.29°C. Scanning electron microscopy, transmission electron microscopy, X‐ray diffraction, Fourier transform infrared spectroscopy, UV‐Visible diffuse reflectance study, and X‐ray photoelectron Spectroscopy results showed that PPy chains form the core‐shell structure and may combine with OATP via π–π stacking interaction. Thermogravimetric analysis showed that the thermal stability of PPy/OATP‐SH composites was enhanced and these could be attributed to the retardation effect of OATP as barriers for the degradation of PPy. This method may open a new door for PPy‐based composites with special structures, higher performance, and thus broader application ranges. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41407.     

Electrically conductive composites based on epoxy resin containing polyaniline–DBSA‐ and polyaniline–DBSA‐coated glass fibers

Four kinds of polyaniline (PANI)‐coated glass fibers (GF–PANI) combined with bulk PANI particles were synthesized. GF–PANI fillers containing different PANI contents were incorporated into an epoxy–anhydride system. The best conductivity behavior of the epoxy/GF–PANI composites was obtained with a GF–PANI filler containing 80% PANI. Such a composite shows the lowest percolation threshold at about 20% GF–PANI or 16% PANI (glass fiber‐free basis). The PANI‐coated glass fibers act as conductive bridges, interconnecting PANI particles in the epoxy matrix, thus contributing to the improvement of the conductivity of the composite and the lower percolation threshold, compared with that of a epoxy/PANI–powder composite. Particularly, the presence of glass fibers significantly improves the mechanical properties, for example, the modulus and strength of the conductive epoxy composites. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1329–1334, 2004     

Optimization of thermoelectric properties of metal‐oxide‐based polymer composites

Thermoelectric modules can be used for thermal energy harvesting. Common rigid thermoelectric stacks usually contain heavy metal alloys such as Bi₂Te₃. In order to substitute conventional materials and to reduce manufacturing costs, nontoxic, inexpensive and abundant materials using low‐cost processes are first choice. This study deals with polymer composites consisting of a polysiloxane matrix filled with thermoelectric Sn_0.85Sb_0.15O₂ particles in micrometer scale. Thin composite sheets have been prepared by doctor blade technique and the Seebeck coefficient, the electrical and thermal conductivity, and the porosity were measured. Platelet‐type particles, consisting of Sn_0.85Sb_0.15O₂‐coated insulating mica substrate and globular Sn_0.85Sb_0.15O₂ particles have been varied in size, coating thickness and were mixed with each other in different ratios. The filler content was varied in order to maximize the figure of merit, ZT, to 1.9 × 10^?5 ± 4 × 10^?6. Owing to their low raw material costs and the high degree of design freedom of polymer composites, one may use these materials in thermoelectric generators for remote low‐power demanding applications. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 40038.     

Electrical,mechanical, and piezoresistive properties of carbon nanotube–polyaniline hybrid filled polydimethylsiloxane composites

The electrical, mechanical, and piezoresistive properties of ternary composites based on elastomeric polydimethylsiloxane (PDMS), carbon nanotubes (CNTs), and polyaniline (PANI) were studied and compared with those of binary PDMS–CNT composites. The presence of PANI affected the percolating network of the CNTs. At lower PANI concentrations (2.5 and 5%), the conductive network of the CNTs was constructively modified; this led to an enhancement in the conductivity in the sample containing 2% CNTs. A higher PANI content (7.5%) hindered the flow of main charge carriers through the composite. The piezoresistive response of the binary and ternary composites was studied by cyclic experiments under compression loads. In all of the samples, the electrical resistance increased monotonically up to a 10% strain. The reproducibility of the piezoresistive behavior in the binary and ternary composites provided evidence that the fillers could reversibly recover their initial position together with the PDMS chains without a significant displacement with respect to their original positions. The reduction of the piezoresistive sensibility by PANI addition was attributed to the displacement restrictions of the CNTs within the composite under pressure because of the volume exclusion of PANI particles; this maintained the probability of CNT contact and increased the possibility of the formation of new CNT conductive channels. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44780.     

Sub-micron calcium carbonate isolated carbon nanotubes/polyethylene composites with controllable electrical conductivity

The dispersion and distribution of carbon nanotubes (CNTs) on/in the polymer composites are greatly affected by the molding technology progress, which results in different electrical conductivity. The uncontrollable electrical conductivity has limited the application of conductive polymer composites, for example, sensor components. In this work, to enhance the dispersion stability of CNTs in polyethylene (PE) matrix, sub-micron calcium carbonate isolated CNTs (smCaCO₃@CNTs) were selected based on the fact that smCaCO₃ is much easier to disperse in polymer in comparison with CNTs. This good distribution of CNTs in smCaCO₃@CNTs/PE was characterized by transmission electron microscope and Raman mapping. The electrical performance test results show that when 0.5 wt% of CNTs filled in smCaCO₃@CNTs/PE, the percolation network begins to form; when CNTs filled increases to 1-2 wt%, the surface resistance of smCaCO₃@CNTs/PE ranges from 10⁶ to 10⁹Ω almost not affected by the molding technology process (compression molding or injection molding). The possible reason is that the isolated CNTs by smCaCO₃ in polymer matrix are favorable for the formation of the stable conductive network.     

Poly(vinylidene fluoride-co-hexafluorpropylene)/polyaniline conductive blends: Effect of the mixing procedure on the electrical properties and electromagnetic interference shielding effectiveness

Poly(vinylidene fluoride-co-hexafluoropropylene)/polyaniline (PVDF-co-HFP/PAni) conductive blends were prepared by two methodologies involving the in situ polymerization in two different media and dry blending approach using ball milling. Dodecylbenzenesulfonic acid (DBSA) was used both as surfactant and as protonating agent in PAni synthesis. X-ray diffraction (XRD), scanning electron microscopy (SEM), ultraviolet–visible (UV–Vis) spectroscopy, and thermogravimetric analysis were used for characterizing the blends. PAni and PVDF/PAni prepared by in situ polymerization in H₂O/toluene medium exhibited superior electrical conductivity, higher thermal stability and significantly higher electromagnetic interference shielding effectiveness (EMI SE) than those prepared in H₂O/dimethylformamide (DMF) medium. PVDF/PAni with high-PAni content (>40%) prepared by the dry blend approach presented higher conductivity and EMI SE than those prepared by in situ polymerization. The molding temperature exerted significant influence on the conductivity and EMI SE for the blend containing higher amount of PAni. The free-solvent dry blending approach using ball milling presented similar conductivity value but the higher EMI SE when compared with in situ polymerization, and is considered environmentally and technologically interesting.