Experimental study on membrane wetting in gas–liquid membrane contacting process for CO2 absorption by single and mixed absorbents

The membrane wetting by the liquid absorbents is an important problem in the operation of gas–liquid membrane contacting process. In order to gain a better understanding on the role of absorbents on membrane wetting, monoethanolamine (MEA, primary amine), diethanolamine (DEA, secondary amine), and 2-amino-2-methyl-1-propanol (AMP, sterically hindred amine) were applied as absorbent solutions. The membrane used for the experiments was the hollow fiber polyvinylidenefluoride (PVDF) membrane. The performance of both single and mixed amine solutions on the CO₂ absorption capacity and membrane wetting potential were investigated. In addition, sodium chloride (NaCl, inorganic salt) and sodium glycinate (SG, organic salt) were added into the MEA aqueous solution to observe CO₂ flux and membrane wetting.The results revealed that the use of MEA solution and SG as absorbents gave highest CO₂ flux. The overall mass transfer coefficients obtained from the experiments also showed the same trend as CO₂ flux, i.e, the values were in the following order: MEA> AMP > DEA. However, the long-term flux was monitored and it was found that MEA also gave lowest flux decline due to the membrane wetting. The use of mixed amine solutions and the addition of NaCl did not help protect the membrane wetting. On the contrary, the addition of SG in to MEA solution can improve flux and resulted in stable CO₂ flux indicating that the membrane wetting was negligible.     

Progress in membrane gas–liquid reactors

Gas–liquid reactions are crucially important in chemical synthesis and industries. In recent years, membrane gas–liquid reactors have attracted great attentions due to their high selectivity, productivity and efficiency, and easy process control and scale‐up. Membrane gas–liquid reactors can be divided into three categories: dispersive membrane reactor, non‐dispersive membrane reactor and pore flowthrough reactor. The progress in membrane gas–liquid reactors, including features, applications, advantages and limits, is briefly reviewed. © 2012 Society of Chemical Industry     

Long‐term study of CO2 absorption by PVDF/ZSM‐5 hollow fiber mixed matrix membrane in gas–liquid contacting process

In order to fabricate hollow fiber mixed matrix membrane (HFMMM) for long‐term CO₂ absorption process, ZSM‐5 (Zeolite Socony Mobil–5) zeolite was modified using hexadecyltrichlorosilane for increasing hydrophobicity and then added to the polyvinylidene fluoride (PVDF) spinning dope. The in‐house made HFMMMs were characterized in terms of gas permeance, overall porosity, average pore size, effective surface porosity, surface roughness, mechanical stability, and wetting resistance. The morphology of the HFMMMs was studied using SEM. The cross‐sectional SEM images indicated that the membrane structure has changed from sponge‐like to finger‐like by ZSM‐5 loading. The surface roughness increased by increasing ZSM‐5 concentration in the spinning dope. The HFMMM spun from the spinning dope with 0.5 wt % of ZSM‐5 zeolite showed that the CO₂ absorption flux decreased 18.9% in the initial 115 h of the operation and then the absorption flux remained constant until the end of the operation. For plain PVDF HFM the absorption flux decreased 36% from the initial value in the first 15 h of the experiment. Thus it could be concluded that the long term stability of HFM was improved by the incorporation of ZSM‐5. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44606.     

Prediction of two‐phase pressure drop and liquid holdup in co‐current gas–liquid downflow of air–Newtonian systems through packed beds

The dependency of pressure drop and liquid holdup on phase velocities, geometry of the column and packing materials as well as on the physical properties have been analyzed. Our experimental data (825 data points obtained using four liquid systems and three different particles) along with those of the available literature (776 data point from five different sources) were used for the analysis. The applicability and the limitations of the literature correlations were evaluated using the available data. Based on the analysis, new correlations for the estimation of pressure drop and liquid holdup, valid for low and high interaction regimes have been developed using the available data, with a wide range of variables. Copyright © 2005 Society of Chemical Industry     

膜蒸馏脱盐中膜污染与膜润湿的研究进展

膜蒸馏作为一种脱盐的新兴技术受到广泛关注。然而,因为实际水质组分复杂,可能含有如表面活性剂、油类物质、易结垢盐和有机溶剂等污染物,导致一般疏水膜在长时间运行情况下极易发生膜污染或者膜润湿,最终造成膜通量或截留性能降低。本文首先简述了不同种类的膜污染和膜润湿的特点及形成原因,并分析了膜污染和膜润湿之间的区别和联系。对膜蒸馏过程中膜污染和膜润湿的监测和预测手段进行了简要介绍,最后针对膜蒸馏脱盐过程,重点介绍了近几年国内外预防膜污染和膜润湿的研究进展。研究者一般从污染物与疏水膜的相互作用力着手对疏水膜进行表面改性制备全疏膜和Janus复合膜,避免污染物在膜面的吸附以及抑制表面或孔道润湿。越来越多的研究人员采用致密亲水膜的渗透汽化脱盐来从根本上避免疏水膜带来的润湿。除此之外,对进料液进行预处理也能显著延迟膜的污染和润湿,如混凝/沉淀、膜过滤、煮沸、pH调控等,还可通过改变进料方式、辅助外加磁场等措施控制膜表面局部区域的流体力学状态,减少污染物的附着。适当的膜后处理措施也能恢复膜性能。最后,文章指出了解决膜蒸馏中膜污染和膜润湿的研究方向。     

Optimized statically non‐wetting hydrophobic electrospun surface of perfluorocyclobutyl aryl ether polymer

A statically non‐wetting highly hydrophobic fibrous surface was generated from biphenyl perfluorocyclobutyl aryl ether polymer (BP‐PFCB) by electrospinning. The optimization of solution parameters, which include concentration of the solution and number‐average molecular weight of the polymer, was followed by optimization of the instrumental parameters, which include flow rate, inter‐electrode voltage and inter‐electrode distance. Varying these parameters resulted in different degrees of hydrophobicity on the generated surfaces. The degree of hydrophobicity was determined by measuring static water contact angles. The effects of these variations in electrospinning parameters on the thickness of the fibers constituting the surface were also observed. It was found that the hydrophobic nature of the electrospun fibrous surface of BP‐PFCB depended on two factors: fluorine concentration and thickness of the fibers. During the optimization of the parameters, three different morphological regimes, namely beads, beaded fibers and fibers, were observed. The fine tuning of electrospinning parameters eventually produced a statically non‐wetting, highly hydrophobic surface which predominantly consisted of an intricate network of nanoscale fibers. © 2013 Society of Chemical Industry     

Influence of impeller type on hydrodynamics and gas‐liquid mass‐transfer in stirred airlift bioreactor

The influence of impeller type in a mechanically stirred airlift bioreactor was analyzed in relation to the non‐Newtonian viscous fluids. The agitation was carried out through a marine impeller (axial impeller) and a paddle impeller (radial impeller) located along with the gas sparger in the region comprised by the riser. The bioreactor was sparged with air under different velocities (0.036–0.060 m s^?1). Carboxymethylcellulose 1.94% and xanthan 1.80% were used as a fluid model. The gas holdup and volumetric mass‐transfer coefficient increased in up to five and three times, respectively, when compared to a conventional airlift bioreactor; however, better results were obtained when the straight paddle impeller type was used. The results suggest that the studied bioreactor can be used successfully in viscous fluid, and it can be more efficient than conventional airlift bioreactors. The results obtained suggest the use of radial impellers. © 2015 American Institute of Chemical Engineers AIChE J, 61: 3159–3171, 2015     

Liquid‐bridge flow in the channel of helical string and its application to gas–liquid contacting process

To solve the problems of the traditional packings, such as high pressure drop, mal‐distribution and short liquid residence time, a helical flow structured packings was proposed. Two different flow patterns, liquid‐bridge flow and liquid‐drop flow were identified when the width of the channel of the helical string was adjusted. Moreover, the characteristics of the helical liquid‐bridge flow including maximum liquid loading, mean thickness of liquid film, mean residence time and effective specific surface area, were examined. And the separation efficiency was studied by the lab‐scale distillation column. In comparison, the effective specific surface area of the helical flow type packings is almost as large as the traditional B1‐350Y structured packings, but with thinner liquid film, longer liquid residence time and finally higher separation efficiency. © 2018 American Institute of Chemical Engineers AIChE J, 64: 3360–3368, 2018     

A review on membrane distillation in process engineering: design and exergy equations,materials and wetting problems

One of the problems that most afflicts humanity is the lack of clean water. Water stress, which is the pressure on the quantity and quality of water resources, exists in many places throughout the World. Desalination represents a valid solution to the scarcity of fresh water and several technologies are already well applied and successful (such as reverse osmosis), producing about 100 million m³·d⁻¹ of fresh water. Further advances in the field of desalination can be provided by innovative processes such as membrane distillation. The latter is of particular interest for the treatment of waste currents from conventional desalination processes (for example the retentate of reverse osmosis) as it allows to desalt highly concentrated currents as it is not limited by concentration polarization phenomena. New perspectives have enhanced research activities and allowed a deeper understanding of mass and heat transport phenomena, membrane wetting, polarization phenomena and have encouraged the use of materials particularly suitable for membrane distillation applications. This work summarizes recent developments in the field of membrane distillation, studies for module length optimization, commercial membrane modules developed, recent patents and advancement of membrane material.     

Synthesis and surface‐active properties of a trisiloxane‐modified oligo(propylene oxide‐block‐ethylene oxide) wetting agent

Polydisperse 1,1,1,3,5,5,5‐heptamethyltrisiloxane‐oligo(propylene oxide‐block‐ethylene oxide) wetting agents were synthesized through the hydrosilylation of 1,1,1,3,5,5,5‐heptamethyltrisiloxane (HMTS) with active hydrogen and allyl oligo(propylene oxide‐block‐ethylene oxide) [allyl oligo(PO‐b‐EO)] with hexachloro dihydrogen platinate(IV) as a catalyst. Allyl oligo(PO‐b‐EO) with a hydrophilic–hydrophobic balance was synthesized through the combination of propylene oxide (PO) and ethylene oxide with allyl alcohol. The wetting agents with a hydrophilic–hydrophobic balance were synthesized. The aqueous solutions of the wetting agents (0.1 wt %) were almost visibly turbid. An increase in the number of hydrophobic groups of HMTS and PO for the wetting agents resulted in a lower critical solution temperature. Lower surface tensions of 20–25 dyn/cm were found above the critical micelle concentration (cmc), and they decreased with an increase in the number of hydrophobic groups. The cmc's were below 0.01 wt %, decreasing with as the number of hydrophobic groups increased. The wetting power and emulsion stability for the oil‐in‐water systems increased as the concentration of the wetting agents increased, and they decreased as the number of hydrophobic groups increased. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3292–3302, 2004     

Equilibrium and non‐equilibrium gas–liquid two phase flow in long and short pipelines following a rupture

The two‐phase flow following the blowdown of pipeline carrying flashing liquid is numerically investigated by using thermodynamic equilibrium and non‐equilibrium models. Model equations are solved numerically by the finite volume method. The values of fluxes at cell boundaries are obtained by AUSM+‐up. To obtain proper values for the coefficients of dissipation, both single phase liquid and two phase shock tube problems are investigated. The transient release from the pressurized pipeline is studied for two cases of long and short pipes. Comparison of the predictions against experimental data reveals non‐equilibrium model performs a little better than equilibrium model in the prediction of temporal variations of pressure and void fraction of the long pipe. However, equilibrium model totally overestimates pressure and void fraction of the short pipe. The relative error of equilibrium model in the prediction of pressure variation with time exceeds 50% and it is 20% for non‐equilibrium model. © 2017 American Institute of Chemical Engineers AIChE J, 63: 3214–3223, 2017     

CO2 removal by single and mixed amines in a hollow‐fiber membrane module—investigation of contactor performance

This work investigates CO₂ removal by single and blended amines in a hollow‐fiber membrane contactor (HFMC) under gas‐filled and partially liquid‐filled membrane pores conditions via a two‐scale, nonisothermal, steady‐state model accounting for CO₂ diffusion in gas‐filled pores, CO₂ and amines diffusion/reaction within liquid‐filled pores and CO₂ and amines diffusion/reaction in liquid boundary layer. Model predictions were compared with CO₂ absorption data under various experimental conditions. The model was used to analyze the effects of liquid and gas velocity, CO₂ partial pressure, single (primary, secondary, tertiary, and sterically hindered alkanolamines) and mixed amines solution type, membrane wetting, and cocurrent/countercurrent flow orientation on the HFMC performance. An insignificant difference between the absorption in cocurrent and countercurrent flow was observed in this study. The membrane wetting decreases significantly the performance of hollow‐fiber membrane module. The nonisothermal simulations reveal that the hollow‐fiber membrane module operation can be considered as nearly isothermal. © 2014 American Institute of Chemical Engineers AIChE J, 61: 955–971, 2015     

Three‐dimensional simulations of gas‐liquid cocurrent downflow in vertical,inclined, and oscillating packed beds

The hydrodynamic behavior of gas‐liquid downflow in vertical, inclined, and oscillating packed beds related to offshore floating applications was analyzed by means of three‐dimensional unsteady‐state two‐fluid simulations. Angular oscillations of the column between two angled symmetrical positions and between vertical and inclined position were considered while bed non‐uniformity was described using radial porosity distributions. For vertical and slightly inclined columns, two‐phase flow was concentrated in the core area of the bed. However, the two‐phase flow was predicted to deviate significantly from axial symmetry at higher inclinations with prominent liquid accumulation in the bottommost reactor cross‐sectional area. Oscillating packed beds unveiled complex reverse secondary flows radially and circumferentially resulting in oscillatory patterns of liquid holdup and pressure drop whose amplitude and propagation frequency were affected by column inclination angle and travel time between vertical and angled positions. © 2015 American Institute of Chemical Engineers AIChE J, 62: 916–927, 2016     

Sulfur dioxide non‐dispersive absorption in N,N‐dimethylaniline using a ceramic membrane contactor

BACKGROUND: Removal of sulfur dioxide from gas emissions by selective absorption is a common method to separate and concentrate sulfur dioxide and to reduce air pollution and environmental risks. N,N‐dimethylaniline is an organic solvent used in some industrial applications for its sulfur dioxide affinity, leading to a regenerative process. However, the use of scrubbers and equipment in which direct contact between gas and liquid takes place leads to solvent losses due to evaporation and drops dragging. RESULTS: In this work, an innovative procedure based on non‐dispersive absorption in a ceramic hollow fibre membrane contactor was studied in order to avoid drops dragging. The absorption efficiency ranged between 40 and 50%, showing the technical viability of the process. The sulfur dioxide flux through the membrane has a linear relationship with the concentration of SO₂ in the gas stream and an overall mass transfer coefficient K_overall = (1.10 ± 0.11) × 10^?5 m s^?1 has been obtained. CONCLUSIONS: The mass transfer behaviour of a ceramic hollow fibre membrane contactor for sulfur dioxide non‐dispersive absorption in N,N‐dimethylaniline has been studied. The main resistance is found to be the ceramic membrane and the effective diffusivity has been inferred. The mass transfer model and parameters allow the evaluation of equipment design for technical applications. Copyright © 2008 Society of Chemical Industry     

Experimentally‐based constitutive relations for co‐current gas‐liquid flow in randomly packed beds

Experimental Observations on average pulse velocity and frequency in concurrent gas‐liquid (down) flow through randomly packed beds are used to extract constitutive relations for the gas‐liquid interaction and mean curvature terms that appear in a recently proposed volume‐averaged two‐fluid model for bubbly flow. The proposed closures lead to a reasonably quantitative prediction of the average pressure drop and liquid saturation under bubbly flow conditions and in the near pulse regime. In addition, the proposed closures provide realistic estimates for the location of the bubble‐to‐pulse transition in microgravity and in 1g down‐flow and predict the disappearance of the bubbly flow pattern at low liquid fluxes in 1g down‐flow. © 2016 American Institute of Chemical Engineers AIChE J, 63: 812–822, 2017