Investigation of the Chemistry of Oxygen Delignification of Low Kappa Softwood Kraft Pulp using an Organic/Inorganic Chemical Selectivity System

Abstract

Oxygen delignification (OD) of low kappa softwood kraft pulp was examined in two steps without inter‐stage washing as part of an overall program to evaluate the efficiency of a selectivity enhancement system consisting of phenol and magnesium sulfate. Black liquor carryover in the reaction system did not substantially affect delignification and the selectivity of these OD reactions. The residual lignins from both the original pulp and oxygen‐delignified pulp with and without the phenol/MgSO₄ selectivity enhancement system were prepared and characterized using NMR spectroscopy. The effluent lignins after oxygen delignification were also prepared and characterized. The lignin characterizations provided the basis for the rationalization of the selectivity observed. A significant finding of this study was that the phenol/MgSO₄ system in the oxygen delignification reaction appeared to hinder phenolic guaiacyl unit condensation. It also appeared to enrich the levels of p‐hydroxyphenyls in the residual lignin.     

裂解-气质联用分析氧漂过程中木素结构的变化

从针叶木硫酸盐原浆、氧漂浆以及氧漂后的废液中分离出残余木素,在四甲基氢氧化铵（TMAH）存在下,采用裂解气相色谱-质谱联用(Py-GC-MS)的方法研究了氧漂过程中木素分子结构的变化.对裂解产物的分析表明,木素裂解时产生多种甲基化的芳香化合物,以愈创木基型化合物为主;氧漂能够氧化和降解木素分子,产生更多的羧基化合物,氧化程度高的木素分子容易从纸浆中溶出,氧漂优先脱除沉积在纤维表面上的短侧链木素.     

Reactions of Conventional Kraft and Superbatch Pulp Residual Lignins with Peroxyformic Acid

Abstract

The residual lignins KRL and SRL, isolated from a conventional kraft pulp and a SuperBatch pulp respectively, were reacted with peroxyformic acid (PFA). The reagent consumptions were determined and the products fractionated according to their solubility. Both lignins consumed a roughly equal amount of PFA, which was nearly 50% higher than that consumed by kraft lignin. The undissolved fractions of PFA-treated residual lignins (yield >80%) contained less aromatic units, phenolic hydroxyl and methoxyl groups, and considerably more carboxyl groups (including those of formate esters) than the untreated lignins. The extent of these modifications was approximately equal for KRL and SRL, which together with the similar PFA consumptions and product yields of KRL and SRL indicates that the two residual lignins showed no essential difference in reactivity toward PFA. The effect of fiber wall morphology on delignification efficiency during PFA delignification is suggested to be small because of the cleavage of lignin-carbohydrate linkages occurring under acid conditions. The part of KRL remaining insoluble after PFA-treatment had a 40% higher molar mass than KRL while in the case of SRL there was hardly any such difference in molar mass. The lignins solubilized during the PFA treatments represented the most highly degraded part of the lignins, having very low molar masses and being richer in carboxyl groups and lower in aromatic units, phenolic hydroxyl, and methoxyl groups than the undissolved lignins.     

BEHAVIOR OF EUCALYPTUS GLOBULUS LIGNIN DURING KRAFT PULPING. I. ANALYSIS BY CHEMICAL DEGRADATION METHODS

ABSTRACT

Eucalyptus globulus wood was subjected to kraft pulping, reaching different extents of delignification. The residual and dissolved lignins were isolated by soft acidolysis and acidic precipitation, respectively, and submitted to analysis of residual sugars and methoxyl groups, as well as to analysis by nitrobenzene and permanganate oxidation and thioacidolysis. Results from both residual and dissolved lignins analyses indicated that in the initial phase of pulping there is a preferential removal of lignin enriched in guaiacylpropane (G) and p-hydroxyphenylpropane (H) units, which is highly condensed and bonded with polysaccharides, predominantly with xylan. During the bulk and residual phases of pulping, lignin enriched in syringylpropane (S) units is progressively removed, leading to the increase of S/G ratio of black liquor lignin. After a purification step of dissolved lignins, two fractions with distinct levels of carbohydrates and with different structural features were obtained. The overall results were interpreted in terms of the topochemistry of the kraft pulping process.     

Characterization of the Residual Kraft Pulp Lignin In Situ by Sulfite Treatments

Abstract

The O₂ delignification of kraft pulps from Norway spruce was shown having a significant impact on the reactivity of the residual pulp lignin as revealed from their responses to sulfite treatments at pH 7.5. A substantial higher ratio of lignin sulfonation to the phenolic hydroxyl group content of residual pulp lignin was observed for the O₂ -delignified kraft pulps (～ 0.8) as compared to a value of ～ 0.3 for the unbleached samples and ～ 1 for the spruce wood lignin. Under the prevailing sulfite treatment conditions, the sulfonation would be largely attributed to the phenolic lignin component and the etherified structures containing an α -carbonyl or -unsaturated group. The contribution from the latter units, evaluated by a borohydride pretreatment of pulps prior to the sulfite treatment, can only account for approximately 15% of the sulfonation observed for the O₂ -delignified sample. Thus, the nature of phenolic structures in the O₂ -delignified pulps was more similar to that of the wood lignin than that of the kraft pulps.     

Characterization of kraft pulp delignification using sodium dithionite as bleaching agent

Abstract

The delignification of kraft pulp with sodium dithionite was studied to remove lignin content in the pulp. The sodium dithionite dissolves the chromophoric groups and residual lignin present in the pulp. The increase in dosage of sodium dithionite and reaction temperature of delignification has positive effect on kappa reduction of pulp. X ray diffraction was used to determine the crystallinity index of bleached pulp. The crystallinity increased from 83.3% for unbleached pulp to 86.7% after delignification. Fourier transform infrared spectroscopy shows the reduction in hydrogen bonding in bleached pulp and also the conversion of cellulose I to cellulose II. FT-Raman spectra shows that the fluorescence observed in the spectra of unbleached pulp reduced significantly in comparison to the spectra of bleached pulp resulting in removal of residual lignin and chromophoric groups present in the pulp. Scanning electron imaging shows the smoothening of fiber surface after bleaching. The delignification reaction followed first-order kinetics and activation energy is 33.57kJ/mol.     

Molar mass-dependent profiles of functional groups and carbohydrates in kraft lignin

Technical lignins are complex, irregular, polyphenolic compounds obtained in large quantities as by-products of the pulp and paper industries or according to current biorefinery setups. The availability of kraft lignin is increasing due to larger scale retrieval from process liquors, which opens new possibilities for further refining or new applications of such lignins. In the present study, sequential ultrafiltration of kraft lignin was performed to fractionate the lignin and to elucidate molar mass-dependent changes in lignin structure. Two industrial black liquors and three precipitated lignins were fractionated, and their functional groups were determined, providing molar mass-dependent profiles. Interrelations between structural parameters and functional groups, the molecular weight ranges, and the different lignin sources are discussed. This will help to establish structure-property-application relationships (SPARs) for technical lignins which are required for any future large-scale application.     

Effect of Soda-Additive Pulping on Molecular Characteristics of Residual Pulp Lignin

The soda-additive pulps of pine wood were compared to corresponding soda and kraft pulps in respect to the macromolecular properties of the residual pulp lignins. Results of measurements of number and weight—average molecular weights as well as branching parameters show that the presence of additives such as anthraquinone, methanol and O₂—pretreatment significantly causes the breaking of cross-links in the pulp lignin. On the other hand, ethylenediamine and hydroeulfide ion contribute mainly to extensive lignin degradation. The influence of used additives on the condensation reactions of the residual lignin has also been studied.     

Structural Changes in Lignin During Kraft Cooking Part 3. On the Structure of Dissolved Lignins

Two series of pine kraft lignins were prepared by a) normal kraft cooks to different pulp yield levels and precipitation of the lignins from the black liquors by acidification and b) by successive acidification of the black liquor obtained from a flow-through cook. All the lignins were extensively purified, subjected to elemental and methoxyl analysis and subsequently acetylated.

Quantitative ¹³C-NMR analysis was carried out on acetylated samples and the results were combined with the results of phenolic group determination by means of aminolysis and with elemental analysis data. The various acetylated lignins were also subjected to analysis by size exclusion chromatography.

All results are discussed with reference to known features of kraft cooking and of kraft lignins.     

Molecular Mass Distribution of Lignin from the Alkaline Pulping of Hardwood,Softwood, and Wheat Straw

Abstract

The behavior of lignin during kraft (hardwood, softwood, and wheat straw) and soda-AQ (wheat straw) pulping was studied, mainly in terms of delignification degree and molecular mass distribution (MMD). In the initial delignification phase (at 140°C for 15–60 min), a prominent part of the dissolved softwood kraft lignin (18–25 g/L, MM mostly > 3,000 Da) was found in the liquid phase of chip cavities, rather than in the external bulk black liquor (5–7 g/L, MM mostly < 3,000 Da). The maximum weight average MM values ( _w) of the soluble lignin under conventional cooking conditions were detected for the kraft softwood (4,100 Da), and kraft birch (3,400 Da) when the degree of delignification was 65–75%, corresponding to a residual lignin content of 5–10%. The maximum _w of the dissolved wheat straw kraft (5,050 Da) and soda-AQ (5,900 Da) lignins was clearly higher than that of wood-based kraft lignins (2,950–4, 100 Da).     

Mechanistic Differences Between Kraft and Soda/AQ Pulping. Part 1: Results from Wood Chips and Pulps

Abstract

Soda pulping catalyzed by anthraquinone (AQ) or 2-methylanthraquinone (MAQ) can produce hardwood chemical pulps similar to kraft pulps in all respect but for bleachability. Results accumulated in our laboratory suggest that the residual lignin in pulps from anthraquinone catalyzed processes is less reactive toward bleaching chemicals than that in kraft pulps. Analyses of pulps by periodate and permanganate oxidations suggest that the residual lignin from the non-sulfur processes contained more condensed structures than kraft residual lignin. The low reactivity of these structures is believed to be responsible for the lower brightness of bleached soda-AQ (SAQ) pulps. Pulping and bleaching trials with hardwood chips demonstrated that shortening of the cooking time and/or increasing the alkalinity is one strategy for improving bleachability of SAQ pulps. When sugar maple (Acer saccharum) chips were SAQ cooked for 1.0 and 2.0 h at 165°C, the higher kappa number pulp produced after 1.0 h of cooking bleached to a significantly higher brightness with a small increase in the chlorine dioxide application.     

BEHAVIOR OF EUCALYPTUS GLOBULUS LIGNIN DURING KRAFT PULPING. II. ANALYSIS BY NMR,ESI/MS,AND GPC

ABSTRACT

Residual and dissolved lignin from different phases of kraft delignification of Eucalyptus globulus wood were isolated and characterized by 1D and 2D ¹H NMR, ¹³C NMR, Electrospray Ionization Mass Spectrometry (ESI/MS), and gel permeation chromatography (GPC). During the temperature rise period, below 70°C, about 20% of the lignin was dissolved without significant structural changes. Above 70°C, the lignin suffered significant degradation/fragmentation in the cell wall prior to dissolution. The lignin ether-linked syringyl units were the most susceptible to alkaline degradation. Through the course of pulping, the residual lignin (RL) revealed a gradual increase of aliphatic moieties of unknown structure, as well as a decrease of native structures such as phenylcoumaran and pino-/syringaresinol lignin units. A significant decrease of the β-O-4 structures content in RL was detected only at the final cooking temperature. The lignin dissolved in the black liquor (BL) consisted of highly branched oligomers with rather low molecular weight (average mass 800–1000 u). A part of BL (about 30%) was chemically linked to carbohydrates and possessed a large molecular weight distribution (500–4000 u). BL showed a progressive decrease in β-O-4 and pino-/syringaresinol structures and formation of enol ether and stilbene structures. The GPC analyses showed a continuous decrease of the molecular weight of both the residual and dissolved lignins during the pulping process, particularly in the residual stage.     

Quantification of Lignin and Hexenuronic Acid in Bleached Hardwood Kraft Pulps: A New Calibration Method for UVRR Spectroscopy and Evaluation of the Conventional Methods

Abstract

Lignin content determination is an important task when pulp bleaching is studied. However, none of the conventional methods were developed for bleached pulps and therefore they are accurate mainly for unbleached pulps. This article describes a new, rapid method to determine lignin and hexenuronic acid contents of bleached hardwood kraft pulps based on UV resonance Raman (UVRR) spectroscopy. The lignin contents of pulp samples were determined from the aromatic band heights of the UVRR spectra. Therefore the measurements gave the content of aromatic lignin in pulp, and did not include extensively oxidized lignin structures. The method was applicable for hardwood kraft pulps with lignin content less than 1%. The measured lignin content correlated linearly with the kappa number. The lignin content (% on pulp) equaled 0.15κ+0.16. The constant 0.16 was presumably caused by the incomplete oxidation of the lignin in the kappa number determination. Klason lignin or total lignin determinations were not accurate for these kinds of pulps. Hexenuronic acid content was simultaneously determined from the UVRR band height of unsaturated C?O and C?C structures. The linear correlation of this band with hexenuronic acid indicated that the content of other unsaturated structures was constant in all the pulps, was proportional to the hexenuronic acid content of the pulps, or was insignificantly low. When compared to conventional methods, the UVRR spectroscopic method is fast, requires little sample and pretreatment, and the procedure has good repeatability. In addition, the accuracy of this technique increases with decreasing lignin content (<1%) making it a very attractive method for bleaching studies.     

Charge Density of Lignin Samples from Kraft Cooking of Birch Wood

Abstract

Black liquor, isolated dissolved lignin and residual lignin samples corresponding to different cooking times were obtained from flow-through kraft cooking of birch wood. Dissolved lignin was isolated from black liquor by acid precipitation and residual lignin was isolated from pulp by acid-dioxane extraction. The average mobility (μav) of the lignin-containing samples was determined by capillary zone electrophoresis. The lignin samples have a broad mobility distribution that reflects the charge-to-size ratio of the molecules. At pH 12, i.e. when lignin is completely dissociated, the μav of each type of sample increases during the cook, reflecting an increase in charge density of the lignin. For samples corresponding to the initial and beginning of the bulk delignification phases, the μav decreases in the order dissolved lignin>black liquor>residual lignin. The lower charge density of black liquor compared to dissolved lignin is proposed to be caused by associations between lignin and carbohydrate fragments dissolved in the black liquor. As from the middle of the bulk delignification phase, the μav of the three series of samples is quite similar. The decrease in mobility on lowering the pH is an indication of the degree of dissociation of the lignin phenol groups. At pH 10, i.e. about the pK_a of lignin, the μav of black liquor is highest throughout the cook. The relative order of μ_av is then black liquor>dissolved lignin≈residual lignin.     

芦苇硫酸盐浆残余木素特性的研究

从元素组成、功能基含量、结构单元三种基的比例和分子量及其分布等方面研究了苇浆残余木素的性质 ,并与芦苇木素进行了比较。研究发现 ,苇浆残余木素比起芦苇木素具有较高的氢含量和较低的氧含量 ;较低的甲氧基含量和较高的酚羟基和醇羟基含量 ;明显低的总醛含量、平均分子量及更高的多分散性。     

针叶木硫酸盐浆中残留木素的GIF体系仿酶降解机理的研究

由于针叶木硫酸盐浆中的残留木素含有大量难降解的LCC结构及其它缩合型木素结构,所以硫酸盐浆的分离木素可以用作难降解型木素大分子的一种结构模型。文章采用Cu2+/吡啶/过氧化氢组成的GIF仿酶体系对马尾松硫酸盐未漂浆的纤维素酶酶解木素(CEL)进行了仿酶降解,并对降解产物进行了分离和化学组成分析。通过FT-IR以及GC-MS测定,解析了CEL在降解过程中的结构变化,并对CEL的仿酶降解机理进行了探讨。研究结果表明:这种仿酶降解方法对浆中残留木素有较强的降解能力,一部分木素大分子被氧化降解为香草醛和香草酸等低分子化合物,使得降解后的产物中羰基和羟基增多。研究发现木素在仿酶体系中存在苯环及其侧链上C-H键的破坏、木素结构中Ca-Cb连接键的断裂、苯环的开环等反应。因此,该项研究可以为开发纸浆的仿酶漂白技术提供理论依据。     

Oxygen Delignification Chemistry and Its Impact on Pulp Fibers

Abstract

Two southern pine kraft pulps with kappa numbers of 30.0 (SW1-0) and 48.0 (SW2-0) were oxygen delignified by 30–60% by varying the reaction temperature (78–110°C) and charge of sodium hydroxide (1.6–4.4%). O-bleachability was found to be correlated to the incoming kappa number and charge of sodium hydroxide employed. In general, a lower charge of caustic and a higher brownstock kappa number improved pulp bleachability. The residual lignin in the brownstocks and O-delignified kraft pulp samples was isolated and characterized by ¹³C and ³¹P NMR. ¹³C NMR analysis of the residual lignin samples indicated that the post-oxygen delignified pulps were enriched with α-carbonyl groups and carboxylic acid groups. The content of β-O-aryl structures was increased by 23–36% depending on the extent of oxygen delignification. The post-oxygen delignified pulps were also shown to have increased substituted aryl carbons. ³¹P NMR indicated that the relative content of condensed phenolic units increased by 9–20% after the oxygen delignification, depending on the severity of the O-stage. This observation was probably due to the accumulation or formation of 5,5-biphenyl structures in the process. The physical strength properties of brownstock and post-oxygen delignified pulps were assessed in terms of zero-span strength, tensile strength, tear strength, and burst strength. Oxygen delignification led to a slight increase in the curls and kinks of the pulp fibers. The O-stage was shown to cause a 4.8–15.6% decrease in zero-span strength. In contrast, oxygen delignification increased tensile strength. This result could be explained as the improvement of fiber bonding after the oxygen bleaching.     

Electrical Properties of Precipitated Lignins from Different Black Liquors

Abstract

Some corelations over the structure and dielectric properties of precipitated lignins from different waste black liquors of various modified soda and kraft pulping of bagasse have been discussed. The dielectric and the electrical properties at the same temperatures and frequencies ranges for the tested samples showed some differences which seems to be attributed to the difference in the structure and intermolecular interaction between lignin molecules. These differences are discussed on the basis of the molecular structure obtained from the infrared spectra. The conduction mechanism in the case of kraft and kraft sulfite lignins is due to electron transfer from the valence band to the conduction band by thermal activation.     

Diffusion of lignin macromolecules within the fibre walls of kraft pulp. Part I: Determination of the diffusion coefficient under alkaline conditions

The intrinsic rate of diffusion of soluble lignin from fibre walls to bulk liquor has never been determined previously because of experimental difficulties; for example, the diffusion rate determined in a stirred cell is affected by the mechanical action of stirring. In our work, the intrinsic rate of diffusion of lignin macromolecules from the fibre walls of a softwood kraft pulp was determined under alkaline conditions using a displacement cell which eliminated external heat and mass transfer resistances and pulp fibre disturbances. The effects of such experimental conditions as pulp bed height and liquid flow rate were studied. The diffusion rate can be described by a diffusion model for a hollow cylinder with a very wide range of diffusion coefficients. The diffusion rate increased with increasing pH. Our results provide a new understanding of the lignin diffusion process in fibre walls, which is affected by the size of lignin molecules and the pores, and by the electrostatic interactions between intrafibre pore walls and lignin.     

Chemical Structure of Residual Lignin from Kraft Pulp

Structural characteristics of wood lignin and residual lignin in conventional and modified kraft pulps were examined employing elemental and methoxyl analysis and ¹³C, ¹H, and ³¹P-NMR. The structural analysis revealed that kraft residual lignin differs significantly from wood lignin while differences between residual lignins in conventional and EMCC® pulps have similar structural characteristics at kappa numbers corresponding to the point where the selectivity of the cook becomes poor. NMR analysis suggested that residual lignin, compared to the wood lignin, is much less reactive towards pulping chemicals due to the low content of aryl ether linkages and the prevalence of condensed type structures.