Reactive Cerium(IV) Oxide Powders by the Homogeneous Precipitation Method

CeO₂ powders have been prepared by aging a cerium(III) nitrate solution in the presence of hexamethylenetetramine. Oxidation of Ce³⁺ occurs in the precipitate and the wet precipitate is identified as crystallized CeO₂ before any heat treatment. The cold-pressed powders can be sintered to full density at temperatures as low as 1250°C in just 6 min. Moreover, the sinterability of the powders is insensitive to the calcination temperatures, particle size, or green density. The powders calcined at 850°C with a crystallite size of 600 Å have a sinterability as good as the powders calcined at 450°C with a crystallite size of 145 Å. The mechanisms for direct CeO₂ precipitation and its relation to the excellent sinterability are discussed.     

Calcination of Be0 from Basic Acetate-Derived Be(OH)2

X-ray diffraction, electron microscopy, and infrared spectroscopy were used to study the changes in BeO powders produced by the calcination of basic acetate-derived Be(OH)₂. Weight loss, hydroxyl ion content, particle configuration, and crystallite growth were observed as a function of increasing calcination temperature. Low-temperature calcining (<360°C) yielded a Be0 product which showed incomplete weight loss, very small crystallite size, and appreciable water content. Calcining at high temperatures (>375°C) formed Be0 showing the theoretically predictable weight loss and very little water present. The size of the beryllia crystallites increased with increasing calcination temperature, but the size and shape of the particles remained constant. Basal-plane stacking faults were observed in the calcined BeO.     

Revealing cracking and breakage behaviours of gibbsite particles

Mitigating gibbsite particle cracking and breakage during industrial alumina production can increase the quality of smelter grade alumina product by reducing the ultrafine particle content. Therefore, it is essential to investigate the particle cracking during static calcination and the breakage of calcined gibbsite particles under external force. In this work, we investigated the impact of the calcination ramping rate and the crystallite size on gibbsite particle cracking during static calcination. A slow ramping rate and a large pristine crystallite size tend to increase particle cracking. Apart from the study of particle cracking behaviour, we also investigated the breakage of calcined gibbsite particle under external force. Cracks on the particle surface can initiate breakage within the crystallite and along the grain boundary under external force. The breakage within crystallite occurs as the cleavage of the crystallite, while the breakage along the grain boundary leads to the shedding of a whole crystallite. We further explored the factors influencing the strength of calcined gibbsite particles. With increasing calcination temperature, the strength of particle increases when gibbsite converts to boehmite, and then decreases when boehmite converts into amorphous alumina. Particles containing smaller crystallites and calcined with fast ramping rates exhibit higher resistance to breakage.     

Phase content,tetragonality, and crystallite size of nanoscaled barium titanate synthesized by the catecholate process: effect of calcination temperature

A modified catecholate process has been applied to synthesize high purity barium titanate powders in the submicron range. A barium titanium-catechol complex, Ba[Ti(C₆H₄O₂)₃] was prepared from TiCl₄, C₆H₄(OH)₂ and BaCO₃, freeze-dried, and calcined for 3 h at temperatures between 600 and 1300 °C. Phase transformation and crystallite size of the calcined powders were investigated as a function of the calcination temperature by X-ray diffraction methods, and particle morphology and size were studied by scanning electron microscopy. With increasing calcination temperature, BaTiO₃ transformed from the (pseudo)cubic to the ferroelectric tetragonal phase. The tetragonality (c/a-1) increases with increasing calcination temperature and increasing crystallite size, respectively. Higher temperatures clearly favoured particle growth and the formation of large and hard agglomerates. The crystallite size of the tetragonal phase increased from <60 nm at 600–800 °C to 1237±344 nm at 1300 °C.     

Annealing effects for calcination of tin oxide powder prepared via homogeneous precipitation

Tin oxide powders were prepared from a homogeneous precipitation using the aqueous solution of SnCl₄ with urea as a precipitator at 90 °C and followed by a calcination process. The calcination was performed using two different methods; conventional furnace annealing (CFA) and rapid thermal annealing (RTA). The crystallization of the tin oxide finished at 600 °C regardless of the calcination method used. The crystallite size increased with as the calcination temperature increased due to the crystal growth and agglomeration. The tin oxide calcined using RTA has a relative smaller crystallite size than CFA at the same temperature. The tin oxide powders calcined with RTA showed higher specific surface areas than those that used CFA over a wide range of temperatures.     

Fabrication of Transparent Yttria Ceramics by the Low-Temperature Synthesis of Yttrium Hydroxide

Thin flakes of yttrium hydroxide agglomerated in a manner resembling houses of cards with aging at 10°C. The agglomerate then dissociated into fine yttria particles with calcination at >800°C. The particle size of the calcined powder increased appreciably as the calcination temperature increased. The shrinkage curve indicated similar densification behavior among undoped yttria powders calcined at 800°–1000°C, despite considerable particle growth as the calcination temperature increased. Increasing the calcination temperature to >1000°C shifted the shrinkage curve appreciably to the high-temperature region. Sulfate-ion-doped yttria particles had round edges, irrespective of calcination temperature, in contrast to the sharp edges of the undoped yttria particles. A calcination temperature of <1000°C resulted in skeleton yttria particles, which exhibited poor sinterability. At a calcination temperature >1000°C, the skeleton particles dissociated into monodispersed particles that densified easily. When the calcination temperature was >1000°C and the average particle sizes were similar, the undoped and sulfate-ion-doped yttria showed similar densification rates. The transparency of the sintered yttria ceramics was dependent on both the calcination temperature and sulfate-ion doping: that is, sulfate-ion doping and calcining at 1100°C were both necessary conditions for the fabrication of a transparent body.     

Thorium (IV) or titanium (IV) stabilized tetragonal zirconia nanocrystalline powders processed by chemical synthesis

Stabilized tetragonal zirconia nanocrystalline powders have been prepared through a chemical synthesis method using thorium (IV) or titanium (IV) salts. In this method, the precursor solution prepared from zirconyl nitrate, thorium nitrate or titanium tartarate and TEA (triethanolamine), which are evaporated, pyrolysed and calcined to nanocrystalline powders. Stabilizing ability of thorium (IV) is better than that of titanium (IV). In both the cases pure t-ZrO₂ is formed initially at the calcination temperature of 650 °C but their thermal stabilities are different. The crystallite sizes of the powders are in the range of 10–30 nm and the particle size is in the range of 30–70 nm within the range of calcination temperature of 650–1100 °C.     

Synthesis and characterization of tetragonal / monoclinic mixed phases nanozirconia powders

Mixed phases nanozirconia was synthesized using the sol-gel process in different basic pH. Calcination was performed at 700 °C for 1 and 2 h. The synthesis process and characterization of the nanoparticles were studied by TGA, DTA, FTIR, XRD, FE-SEM and UV–visible. The presence of stable monoclinic and meta-stable tetragonal phases was confirmed by X-ray diffraction patterns for synthesized powders. As pH increased, the amount of tetragonal phase and crystallite size is increased and decreased, respectively. Also, due to the increase of calcination time, the amount of tetragonal phase and crystallite size increased. Micrographs confirmed that the particle shape is semi-spherical after calcination. Moreover, the size of zirconia nanoparticles decreased to 29.8 and 32.9%, as pH increased from 8 to 10 for samples with 1 and 2 h calcination time, respectively. The lowest particle size, 19.3 nm, is related to the sample that was synthesized at pH 10 and calcined at 700 °C for 1 h. UV analysis showed that by increasing the amount of pH, the amount of absorption and the band gap decreased and increased, respectively.     

Ultrafine Barium Titanate Powders via Microemulsion Processing Routes

Three processing routes have been used to prepare barium titanate powders, namely conventional coprecipitation, single-microemulsion coprecipitation using diether oxalate as the precipitant, and double-microemulsion coprecipitation using oxalic acid as the precipitant. A single-phase perovskite barium titanate was obtained when the double-microemulsion-derived oxalate precursor was calcined for 2 h at a temperature of as low as 550°C, compared to 600°C required by the single-microemulsion-derived precursor. A calcination for 2 h at >700°C was required for the conventionally coprecipitated precursor in order to develop a predominant barium titanate phase. It was, however, impossible to eliminate the residual TiO₂ impurity phase by raising the calcination temperature, up to 1000°C. The microemulsion-derived barium titanate powders also demonstrated much better powder characteristics, such as more refined crystallite and particle sizes and a much lower degree of particle agglomeration, than those of the conventionally coprecipitated powder, although they contained ∼0.2 wt% BaCO₃ as the impurity phase.     

Hydrothermal Synthesis of Cerium(IV) Oxide

CeO₂ powders have been prepared from cerium(III) nitrate, cerium(IV) sulfate, and cerium(IV) ammonium sulfate under hydrothermal conditions at 120° to 200°C for 5 to 40 h. The effects of the starting cerium compounds, hydrothermal treatment temperature, and the concentration of the solutions on the crystal growth of CeO₂ were investigated. CeO₂ powders hydrothermally synthesized at 180°C for 5 h from cerium(IV) salts had very fine particle sizes (30 Å); on the other hand, the powder from the cerium(III) salt had a relatively coarse particle size (160 Å). Although the crystallite size of the powder synthesized from the cerium(IV) compounds depended on the treatment temperature, that from the cerium(III) compound was insensitive to the treatment temperature. The mechanisms for the growth of CeO₂ particles under hydrothermal conditions are discussed.     

Effects of calcination atmosphere on monodispersed spherical particles for highly optical transparent yttria ceramics

Highly sinterable powders are required for the fabrication of transparent ceramics. Here, we studied the effects of calcination atmosphere on the characteristics of monodispersed spherical Y₂O₃ powders, such as crystallite size and particle density, for high optical transparent ceramics. It was found that vacuum calcination around the crystallization temperature is the crucial step to eliminate intragranular pores in the spherical particle. The fast decomposition rate in a vacuum creates smaller crystallites, and the following higher calcination temperature results in the enhancement of pore elimination. The in‐line transmittance of the transparent Y₂O₃ ceramics, vacuum sintered at 1750°C, was improved by increasing the particle density of the as‐calcined powders. This result indicates that the high‐density starting particles effectively enhance the pore elimination during the fabrication of transparent Y₂O₃ ceramics.     

Synthesis andcharacterisation of nanocrystalline MgAl2O4 ceramic powders by use of molten salts

Abstract

Nanocrystalline MgAl₂O₄ powders were prepared by a thermal decomposition method, i.e. by use of molten salts. This method involves co-melting stoichiometric amounts of magnesium nitrate hydrate Mg(NO₃)₂.6H ₂O and aluminium nitrate hydrate Al(N O₃) ₃.9H₂O at 500°C. The spinel content of the co-melted and calcined powders at different firing temperatures up to 1000°C was determined by chemical analysis and the powders were characterised with respect to spinel formation, crystallite and particle sizes by X RD, T EM , and IR spectroscopy. The results obtained revealed that the co-melted materials were amorphous. After heat treatment of the amorphous materials at up to 1000°C, pure spinel powder was obtained, reaching over 98% spinel content. During calcination at different firing temperatures up to 1000°C the amorphous material progressively crystallised, forming nanocrystalline spinel with a maximum crystallite size of about 10 nm and particle size of around 300 nm. Bands in IR spectra were observed corresponding to the ex istence of AlO₆ groups prior to magnesium spinel formation, which was the only crystalline phase at 1000°C.     

Effects of Calcination on the Microstructures and Photocatalytic Properties of Nanosized Titanium Dioxide Powders Prepared by Vapor Hydrolysis

Ultrafine titanium dioxide powders are produced in an aerosol reactor using vapor hydrolysis of titanium tetraisopropoxide (TTIP) at 260°C and higher temperatures (600°, 700°, 800°, and 900°C). The effect of calcination on the microstructure characteristics and the photoactivity is studied. The powders are characterized using Brunauer-Emmett-Teller (BET) surface area, X-ray diffraction (XRD), and transmission electron microscopy (TEM) analyses. The photocatalytic activity of the powders is also studied using degradation of phenol in water as a test reaction. The powder produced at 260°C is calcined at 500° to 900°C while those produced at higher temperatures are calcined at 600°C for 3 h. Raw powder produced at 260°C is amorphous but becomes crystalline after calcination. As the calcination temperature increases, the surface area decreases but the rutile-to-anatase ratio and the anatase and rutile crystallite sizes increase. The photoactivity increases as calcination temperature increases to 900°C, when the powder becomes densified and the surface area drops significantly because of sintering. Powders produced at higher temperatures are predominantly anatase and are generally more photoactive. Calcination of the powders at 600°C for 3 h results in little loss of surface areas and enhances the photoactivity. Among the factors examined, large surface area and good dispersion of the powders in the reaction mixture are favorable to photoactivity. Conversely, prolonged calcination at high temperatures is detrimental to photoactivity. However, surface area, crystallite size, anatase-to-rutile ratio, and dispersity of the powders alone cannot account for the observed trend of photoactivity. The role of crystallinity needs to be investigated.     

Characterization of Nickel Ions in Nickel‐Doped Yttria‐Stabilized Zirconia

The distribution of Ni²⁺ ions in NiO‐doped 10YSZ powder is examined with Superconducting Quantum Interference Device magnetometry, a technique that is able to distinguish between randomly distributed Ni²⁺ ions in solid solution and ordered Ni²⁺ ions within NiO with high precision. Very high purity powders containing 0.01, 0.1, 0.5, and 1.0 mol% NiO in 10YSZ (all levels below the solid solubility limit of NiO in 10YSZ) were made from acetate precursors and a modified EDTA (ethylenediaminetetraacetic acid)‐citrate synthesis method. The powders were calcined in air at either 873 or 1273 K. The 873 K calcination leads to single phase YSZ particles about 10 nm in diameter, and almost all of the NiO dopant exists in complete solid solution. The 1273 K calcination leads to a larger YSZ particle size (55–95 nm), and also to the formation and/or growth of NiO particles, the amount of which depends on the length of time of calcination. Upon sintering the powders in air (1773 K, 1 h), the NiO dissolves back into 10YSZ. The results demonstrate that particle growth during calcination leads to the exsolution of Ni²⁺ ions to form NiO. This has important implications for the synthesis of NiO‐doped 10YSZ from chemical precursors.     

Synthesis and Thermal Treatment of Pd-Cr@Carbon for Efficient Oxygen Reduction Reaction in Proton-Exchange Membrane Fuel Cells

A nanostructured Pd-Cr catalyst was deposited on a supported carbon surface using the modified borohydride reduction method for the oxygen reduction reaction (ORR) to be utilized as an efficient catalyst in the proton-exchange membrane fuel cell. The crystal structure and feature nanostructure of the Pd-Cr@carbon were established through the use of X-ray powder diffraction (XRD) and transmission electron microscopy (TEM). Meanwhile, its catalytic activity was studied using the cyclic voltammetry and electrochemical polarization techniques. Based on the XRD analysis, it was observed that the Pd phase with the fcc crystal structure was dominant, while the Pd-Cr phase with tetragonal crystal structure was detected only for the as-prepared sample and samples calcined at 573 K. The estimated average crystallite size of the Pd phase increased from 9.66 to 37.54 nm as the calcination temperature increased to 973 K, and the calcination time had a slight effect on the crystallite size. On the other side, the average crystallite size for the formed Pd-Cr phase slightly increased from 43.74 nm for the as-prepared sample to 44.90 nm for the sample calcined at 573 K for 3 h. The TEM examination revealed the uniform distribution of the Pd and Pd-Cr nanoparticles upon the carbon surface. The calcination temperature and time played an important role in controlling the structural and morphology parameters of Pd-Cr@carbon. The adsorption/desorption potentials were found to be dependent on the calcination temperature and time and hence the particle and crystallite sizes. The optimum ORR activity and chemical stability were observed for samples calcined at 773 K for 3 h.

     

Effect of Powder Parameters on Grain Growth in Manganese-Zinc Ferrite

The effect of calcination and ball milling on the grain growth in Mn-Zn ferrite is presented. Rates of grain growth and the effect of ball milling on the growth behavior were observed for ferrite powders calcined above and below the recrystallization temperature. It is shown that in addition to particle size and distribution, calcination temperature was a critical factor responsible for the growth behavior of ferrite.     

Synthesis,calcination and characterization of Nanosized ceria powders by self-propagating room temperature method

Nanometric ceria powders with fluorite-type structure were obtained by applying self-propagating room temperature method. The obtained powders were subsequently thermally treated (calcined) at different temperatures for different times. Powder properties such as specific surface area, crystallite size, particle size and lattice parameter have been studied. Roentgen diffraction analysis (XRD), BET and Raman scattering measurements were used to characterize the as-obtained (uncalcined) powder as well as powders calcined at different temperatures.It was found that the average diameter of the as-obtained crystallites is in the range of 3–5 nm whereas the specific surface area is about 70 m²/g. The subsequent, 15 min long, calcination of as-obtained powder at different temperatures gradually increased crystallite size up to ～60 nm and reduced specific surface down to 6 m²/g. Raman spectra of synthesized CeO_2?y depicts a strong red shift of active triply degenerate F_2 g mode as well as additional peak at 600 cm^?1. The frequency of F_2 g mode increased while its line width decreased with an increase in calcination temperature. Such a behavior is considered to be the result of particle size increase and agglomeration during the calcination. After the heat treatment at 800 °C crystallite size reached value larger than 50 nm. Second order Raman mode, which originates from intrinsic oxygen vacancies, disappeared after calcination.     

Effect of calcination temperature on the microstructure,composition and properties of nanometer agglomerated 8YSZ powders for plasma spray-physical vapor deposition (PS-PVD) and coatings thereof

Homemade nano-agglomerated powders 8YSZ powders for PS-PVD were prepared by the spray drying, then calcination processes at four different temperatures (500 °C, 700 °C, 900 °C and 1100 °C) were carried out on the spray-dried powders. Checked by laser particle sizer, scanning electron microscope (SEM) and X-ray diffraction (XRD), the physical properties, microstructure and phase constitutions of the calcined powders were investigated. The results show that the size of powders calcined at 500 °C is increased relative to the spray-dried powder, whereas the powders calcined at 700 °C, 900 °C and 1100 °C possess smaller size. The binding force of the primary particles tend to rise with the increase of calcination temperature. When the temperature was up to 900 °C and above, it was found that the sintering neck indicating with strong binding was formed between the primary particles. In parallel, the powders underwent an m-ZrO₂ to t-ZrO₂ transition as the calcination temperature rose. It is also found that the PS-PVD prepared coatings which were obtained by using the above powders undergo a transformation from a feather-like to a dense laminate structure as the calcination temperature rises. It is noteworthy that the coating obtained by the powders calcined at 700 °C have a special three-layer composite structure of near dense surface layer, columnar intermediate layer and dense sub-layer. The composite structural coating has excellent adhesion and thermal shock resistance, with a bonding strength of 81MPa and no major spalling when water quenched 100 cycles at 1100 °C.     

Synthesis and characterization of Al2O3 nanopowders by a simple chitosan-polymer complex solution route

Al₂O₃ nanopowders were synthesized by a simple chitosan-polymer complex solution route. The precursors were calcined at 800–1200 °C for 2 h in air. The prepared samples were characterized by XRD, FTIR and TEM. The results showed that for the precursors prepared with pH 3–9 γ-Al₂O₃ and δ-Al₂O₃ are the two main phases formed after calcination at 800–1000 °C. Interestingly, when the precursor prepared with pH 2 was used, α-Al₂O₃ was formed after calcination at 1000 °C, and pure α-Al₂O₃ was obtained after calcination at 1200 °C. The crystallite sizes of the prepared powders were found to be in the range of 4–49 nm, as evaluated by the XRD line broadening method. TEM investigation revealed that the Al₂O₃ nanopowders consisted of rod-like shaped particles and nanospheres with particle sizes in the range of 10–300 nm. The corresponding selected-area electron diffraction (SAED) analysis confirmed the formation of γ- and α-Al₂O₃ phases in the samples.     

Influence of Viscous Deformation at the Contact Point of Primary Particles on Compaction of Alkoxide-Derived Fine SiO2 Granules under Ultrahigh Isostatic Pressure

Viscous deformation and the adhesion force at the contact point between amorphous silica particles under ultrahigh isostatic pressure (up to 1 GPa) are important in the densification of powder compacts. The amount of viscous deformation and the strength of adhesion force have been changed in the present study by altering the calcination temperature and particle diameter, and the new values have been determined successfully using a diametral compression test. The diameter of spherical and monosized alkoxide-derived silica powders has been controlled within the range of 10–400 nm. Close-packed granules of these powders have been produced by spray drying. Because of viscous deformation, as-spray-dried ultrafine silica powders without calcination could be consolidated into highly dense compacts (>74% of theoretical density) by applying ultrahigh isostatic pressure (1 GPa). Relatively high temperature in the calcined particles (400°C) causes viscous deformation at the contact point to disappear almost completely and clearly increases the adhesion force, because of neck growth that has resulted from viscous sintering. At temperatures >200°C, the green density of the calcined powders decreases to 65% of theoretical density, even under 1 Gpa pressure. The relationship between green density and viscous deformation in silica particles at the point of contact has been analyzed quantitatively by the Hertz and Rumpf model. On the other hand, if relatively low isostatic pressure ( P c < 100 MPa) is applied, the green density and intergranular pore volume depend on the strength of the spray-dried granules. The relationship between granule strength and neck growth at the contact point with calcination has been estimated quantitatively.