Modelling and simulation results for a domestic exhaust-air heat pump heating system

Energy consumption in residential buildings has gained an increasing interest the latest years due to the rising demand for efficient energy use and higher comfort standards. In tight building constructions with controlled ventilation, heat recovery with exhaust-air heat pump connected to floor heating is regarded as energy efficient heating system that optimises the energy use in buildings while maintaining an acceptable level of thermal comfort. In this study, we use the computational tools TRNSYS and EES to model and analyse the performance of a residential house, its ventilation system and its floor heating system based on an exhaust air heat pump. The system analysis focuses particularly on the influence of internal and solar gains on the operation of the heating system and the thermal comfort of the house. Furthermore, the way that gains influences the performance of the floor heating system is examined. Overall, the results bring to light the impact of factors that are not easy to predict on the indoor climate and the thermal comfort.     

Modelling and optimisation of wire-and-tube condenser

This paper presents the modelling and experimental results of wire-and-tube condensers that are commonly used in vapour compression cycle based domestic refrigerators. A condenser was experimentally tested in a real refrigerator for some operating conditions. A simulation model was developed using the finite element and variable conductance approach, along with a combination of thermodynamic correlations. The condenser capacity per unit weight was optimised using a variety of wire and tube pitches and diameters. An optimisation factor, f_o was defined as ratio of the condenser capacity per unit weight of the optimised design and the present design. The application of this factor led to an improved design with 3% gain in capacity and 6% reduced condenser weight.     

Investigating control strategies for a domestic low-temperature heat pump heating system

Despite energy conservation regulations and efforts for improving HVAC operations, numerous domestic buildings do not perform energy efficiently and many times the indoor environment is far away from specified comfort levels. Especially in houses served from low-temperature heating systems the low ability of the heating system to respond to fast changing thermal loads is common. In such cases, the implementation of new, sophisticated controls is an important issue. In this study, we use a reference model of a domestic low temperature heat pump heating system developed in TRNSYS–EES and analyse its operation. Several methods of control strategies have been applied for specified time periods in order to keep the comfort within reasonable ranges. Prognostic climatic control and increased ventilation rates when required are some of these methods. The results depict the influence of the control method on the indoor temperature and the comfort indexes of PMV and PPD. The highest indoor temperature difference for a chosen day reaches 4 °C when there is no shading and when there is internal shading with the option of applying prognostic climatic control. Generally, the findings highlight the importance of dynamics in controlling functions and the difficulty of incorporating in models unpredictable factors as the solar radiation.     

Numerical modeling of serpentine microchannel condensers

Microchannel (or mini-channel) heat exchangers are drawing more attention because of the potential cost reduction and the lower refrigerant charge. Serpentine microchannel heat exchangers are even more compact because of the minimized headers. Using the serpentine microchannel condenser, some thermodynamically good but flammable refrigerants like R-290 (Propane) can be extended to more applications. To well size the serpentine microchannel condensers, a distributed-parameter model has been developed in this paper. Airside maldistribution is taken into account. Model validation shows good agreement with the experimental data. The predictions on the heating capacity and the pressure drop fall into ±10% error band. Further analysis shows the impact of the pass number and the airside maldistribution on the condenser performance.     

Modelling the performance of a transcritical CO2 heat pump for high temperature heating

A prototype transcritical CO₂ heat pump was constructed for heating water to temperatures greater than 65°C while providing refrigeration at less than 2°C. The heating capacity was 115 kW at an evaporation temperature of +0.3°C and a hot water temperature of 77.5°C, with a heating coefficient of performance (COP) of 3.4. Performance data is presented for each of the compressor, the gas cooler, and the recuperator as well as for the overall heat pump system. Equipment performance data was incorporated into a computer model to enable parametric investigations of heat pump performance. Model predictions showed that the hot water temperature could be increased from 65 to 120°C with a relatively small reduction in heating capacity and heating COP of 33 and 21%, respectively. Model predictions also highlight the potential for significant capacity improvements by eliminating the recuperator in favour of a larger gas cooler.     

Prediction of heat transfer coefficient during condensation of water and R-134a on single horizontal integral-fin tubes

This paper presents a few salient features of an investigation carried out to study the heat transfer augmentation during condensation of water and R-134a vapor on horizontal integral-fin tubes. The experimental investigation was performed on two different experimental set-ups for water and R-134a. The test-sections were manufactured by machining fins over plain copper tubes of 24.4 ± 0.6 mm outside diameter. The performance of two types of finned tubes viz. circular integral-fin tubes (CIFTs) and spine integral-fin tubes (SIFTs) was studied for the condensation of water and R-134a. These tubes were positioned one by one inside the test-condenser to perform the experiments. All together the experiments were conducted for the condensation on 10 different test-section tubes. With the help of the experimental results, authors have developed an empirical equation. This equation predicts the condensing heat transfer coefficient from their own experimental data for the condensation over CIFTs and SIFTs within a range of ± 15% and experimental data of other thirteen investigators in a range of ± 35% for condensation of water and different refrigerants.     

Energy efficiency analysis of air cycle heat pump dryers

In this paper, the feasibility of an air heat pump (reversed Brayton) cycle for tumbler clothes dryers is investigated. The goal is to increase the energy efficiency as compared to conventional electrically heated driers. Relatively simple models were used to compare the energy efficiency of the heat pump drier with that of a conventional air vented drier. The components were modeled using overall performance indices and thermodynamic relations. An air cycle heat pump dryer with practical components was found to be capable of significant efficiency improvements as compared with conventional dryers.     

Air-side performance of brazed aluminum heat exchangers under dehumidifying conditions

An experimental study for air-side thermal-hydraulic performance of brazed aluminum heat exchangers under dehumidifying conditions has been performed. For 30 samples of louvered fin heat exchangers with different geometrical parameters, the heat transfer and pressure drop characteristics for wet surface were evaluated. The test was conducted for air-side Reynolds number in the range of 80–300 and tube-side water flow rate of 320 kg/h. The dry- and wet-bulb temperatures of the inlet air for heat exchangers were 27 and 19 °C, respectively and the inlet water temperature was 6 °C. The air-side thermal performance data for cooling and dehumidifying conditions were analyzed using effectiveness-NTU method for cross-flow heat exchanger with both fluids unmixed. The test results are reported, compared with those for the dry surface heat exchangers, in terms of sensible j factor and friction factor f, as functions of Reynolds number based on louver pitch. The correlations for j and f factors are developed within rms errors of ±16.9 and ±13.6%, respectively.     

Assessment of condensation heat transfer correlations in the modelling of fin and tube heat exchangers

This is the second paper of a series that assesses the performance of a refrigeration system model by means of cycle parameters. In this case, the condensation temperature is the parameter to study and it is focused on fin and tube condensers. It also studies the influence of the heat transfer models on the estimation of this refrigeration cycle parameter and different correlations for the heat transfer coefficients have been implemented in order to characterise the heat transfer in the heat exchangers. The flow inside the heat exchangers is considered one-dimensional as in previous works. In the cycle definition, other submodels for all the cycle component have been taken into account to complete the system of equations that characterises the behaviour of the refrigeration cycle. This global system is solved by means of a Newton–Raphson algorithm and a known technique called SEWTLE is used to model the heat exchangers. Some experimental results are employed to compare the condensation temperatures provided by the numerical procedure and to evaluate the performance of each heat transfer coefficient. These experimental results correspond to an air-to-water heat pump and are obtained by using R-22 and R-290 as refrigerants.     

Micro technology in heat pumping systems

Micro heat pumps, with dimensions in the order of centimetres, may in the future be utilised for the heating and/or cooling of buildings, vehicles, clothing, and other products or applications. A number of issues have yet to be solved, including the construction of a microscale compressor, and determination of micro heat exchanger heat transfer capacities. Test samples of micro heat exchangers and a corresponding test apparatus have been built. Some two-phase experiments with propane (R-290) as refrigerant have been conducted. Preliminary results for a micro condenser with 0.5 mm wide trapezoidal channels of 25 mm length showed that a heat flux of up to 135 kW/m², based on the refrigerant-side area, was attainable. The corresponding overall heat transfer coefficient was 10 kW/(m² K), with a refrigerant mass flux of 165 kg/(m² s) and a refrigerant-side pressure drop of 180 kPa/m.     

Interfacial mass transfer and mass transfer coefficient in aqua ammonia packed bed absorberTransfert de masse à l'interface et coéfficient de transfert de masse dans un absorbeur à matelas dispersant eau–ammoniac

A mathematical model was given to predict the mass transfer between flow of a mixture of ammonia vapor and water vapor and a flow of aqua ammonia solution at any interface within a packed bed absorber (PBA). The model used the molal mass and heat transfer coefficients in both the liquid and gas phases, the interface molal solution concentration, interface molal vapor mixture concentration, interface temperature, and the heat transfer coefficients in the liquid and gas phases in both sides of the interface. The heat transfer coefficient was corrected to account for the mass transfer. The model was also used to derive a convenient mass transfer coefficient which was based on the bulk mass concentration, not on the molal concentration, and not directly dependent on the concentration at the interface. To complete the model, mathematical correlations were derived for several thermodynamic and physical properties of aqua ammonia solution and vapor mixture. A computer program was developed to demonstrate the use of the model to predict the rate of absorption of ammonia vapor at an interface within the packed bed at various operating conditions.     

Evaporation heat transfer for R-22 and R-407C refrigerant–oil mixture in a microfin tube with a U-bendTransfert de chaleur lors de l'évaporation de R-22 et de R-407C mélangés avec de l'huile dans un tube à micro-ailettes avec un coude en U

Evaporation heat transfer experiments for two refrigerants, R-407C and R-22, mixed with polyol ester and mineral oils were performed in straight and U-bend sections of a microfin tube. Experimental parameters include an oil concentration varied from 0 to 5%, an inlet quality varied from 0.1 to 0.5, two mass fluxes of 219 and 400 kg m⁻²s⁻¹ and two heat fluxes of 10 and 20 kW m⁻². Pressure drop in the test section increased by approximately 20% as the oil concentration increased from 0 to 5%. Enhancement factors decreased as oil concentration increased under inlet quality of 0.5, mass flux of 219 kg m⁻² s⁻¹, and heat flux of 10 kW m⁻², whereas they increased under inlet quality of 0.1, mass flux of 400 kg m⁻² s⁻¹, and heat flux of 20 kW m⁻². The local heat transfer coefficient at the outside curvature of an U-bend was larger than that at the inside curvature of a U-bend, and the maximum value occurred at the 90° position of the U-bend. The heat transfer coefficient was larger in a region of 30 tube diameter length at the second straight section than that at the first straight section.     

Optimization of finned-tube condensers using an intelligent system

The refrigerant circuitry influences a heat exchanger's attainable capacity. Typically, a design engineer specifies a circuitry and validates it using a simulation model or laboratory test. The circuitry optimization process can be improved by using intelligent search techniques. This paper presents experiments with a novel intelligent optimization module, ISHED (Intelligent System for Heat Exchanger Design), applied to maximize capacity through circuitry design of finned-tube condensers. The module operates in a semi-Darwinian mode and seeks refrigerant circuitry designs that maximize the condenser capacity for specified operating conditions and condenser slab design constraints. Examples of optimization runs for six different refrigerants are included. ISHED demonstrated the ability to generate circuitry architectures with capacities equal to or superior to those prepared manually, particularly for cases involving non-uniform air distribution.     

Residential CO2 heat pump system for combined space heating and hot water heating

A theoretical and experimental study has been carried out for a residential brine-to-water CO₂ heat pump system for combined space heating and hot water heating. A 6.5 kW prototype heat pump unit was constructed and extensively tested in order to document the performance and to study component and system behaviour over a wide range of operating conditions. The CO₂ heat pump was equipped with a unique counter-flow tripartite gas cooler for preheating of domestic hot water (DHW), low-temperature space heating and reheating of DHW.

The CO₂ heat pump was tested in three different modes: space heating only, DHW heating only and simultaneous space heating and DHW heating. The heat pump unit gave off heat to a floor heating system at supply/return temperatures of 33/28, 35/30 or 40/35 °C, and the set-point temperature for the DHW was 60, 70 or 80 °C. Most tests were carried out at an evaporation temperature of −5 °C, and the average city water temperature was 6.5 °C. The experimental results proved that a brine-to-water CO₂ heat pump system may achieve the same or higher seasonal performance factor (SPF) than the most energy efficient state-of-the-art brine-to-water heat pump systems as long as: (1) the heating demand for hot water production constitutes at least 25% of the total annual heating demand of the residence, (2) the return temperature in the space heating system is about 30 °C or lower, (3) the city water temperature is about 10 °C or lower and (4) the exergy losses in the DHW tank are small.     

Heat transfer and pressure drop during condensation of refrigerants inside horizontal enhanced tubesTransfert de chaleur et chute de pression lors de la condensation de frigorigènes à l'intérieur de tubes horizontaux à surface augmentée

This paper presents a critical review of correlations to compute heat transfer coefficients and pressure drop, for refrigerants condensing inside commercially available tubes with enhanced surfaces of various types, and a theoretical analysis of the condensation phenomenon. Predictions from some of the above equations are compared with experimental data. In addition, information is presented about the influence of small amounts of compressor oil on the condensation of refrigerants in enhanced tubes.     

Mass transfer correlation of NH3–H2O bubble absorption

The objectives of this paper are to study the effect of key parameters on absorption performance and to develop an experimental correlation of mass transfer coefficient for ammonia–water bubble absorption. The orifice diameter, liquid concentration and vapor velocity are considered as the key parameters. This study successfully visualized the bubble behavior and measured the volumetric diameter of bubbles during the bubble absorption process. The bubble absorption is grouped into two processes, bubble growth (process I) and bubble disappearance (process II), respectively. The following conclusions were drawn from the present study. A new experimental correlation for the volumetric bubble diameter was proposed with ±15% error band, which could be applied to calculate the mass transfer coefficient. The mass transfer coefficient increased with a decrease of the liquid concentration. In process II, the mass transfer coefficient increased with an increase of the Galileo number. Finally, experimental correlations of mass transfer coefficient were developed for processes I and II with ±18% error bands.     

Selective water sorbent for solid sorption chiller: experimental results and modelling

In this paper the experimental results of a lab-scale chilling module working with the composite sorbent SWS-1L (mesoporous silica gel impregnated with CaCl₂) are presented. The interesting sorption properties of this material yield a high COP=0.6 that gives a promising alternative to the common zeolite or silica gel for application in solid sorption units driven by low temperature heat (T 100 °C). The measured low specific power of the device is a result of not optimised geometry of the adsorber and of the pelletised shape of the adsorbent. Heat transfer optimisation is currently under progress to increase the specific power. The experimental results are compared with those of a mathematic model able to describe the dynamic behaviour of the system. The model is used to study the influence of the main operating parameters on the system performance.     

Modelling three conventional cooling processes of cooked meat by finite element method

The finite element method is used to analyse the two-dimensional transient heat transfer problem for cooling cooked meats with an ellipsoid shape under different environments offered by slow air, air blast and water immersion cooling units. The variations in physical properties of the cooked meat and in operating conditions during the cooling processes are included in the model. The models are solved by a user-friendly computer program developed by the authors. The numerical solutions are compared with the experimental results. The comparison shows that the maximum deviation between the predicted and experimental core temperatures for all the cooling processes is within 2.9°C.     

The compression/absorption heat pump cycle—conceptual design improvements and comparisons with the compression cycle

Performance improvement of an industrial single-stage compression/absorption heat pump (CAHP) using an ammonia/water mixture as the working fluid has been studied theoretically. By allowing a higher absorber pressure (40 bar) than the highest design pressure of today's screw compressors (25 bar), higher COPs could be obtained. Longer falling-film tubes in the vertical shell-and-tube absorber and desorber also increased the COP. These two modifications together increased the COP of the CAHP by 10%. The improved design has a lower optimal absorber glide (temperature difference due to composition change in absorber) and reduced solution heat exchanger sizes. The study was performed with a constant total area. Furthermore, the CAHP performance was studied for five heating cases. Its performance was compared to that of a two-stage compression heat pump (CHP) using isobutane as working fluid, on the basis of approximately equal investment cost. It could be concluded that only heating cases where both the sink and the source temperature changes are high (>20 K) give superior performance for the CAHP.     

An environmentally friendly GAX cycle for panel heating: PGAX cycle

The objectives of this paper are to develop an environmentally friendly GAX cycle using NH₃–H₂O for panel heating applications (PGAX), and compare it to a single effect cycle for panel heating applications (PSE cycle). The PGAX cycle can be operated in three different modes with just one hardware — cooling, space heating and panel heating applications. The total COP of the PGAX cycle is higher than that of the PSE cycle due to the internal heat recovery in the GAX component. The UA ratio has more significant effect on the total COP of the PGAX cycle than that of the PSE cycle. The panel heating COP is more significantly affected by the absorber UA variation than the space heating COP. There should be optimum ratios of absorber UAs to provide the highest total COP for a given split ratio of the coolant mass flow rate in the PGAX cycle. The results from the parametric analysis of UA ratio can be used to obtain the best UA combination of the absorbers for given space heating and panel heating capacities. This paper provides the optimum UA values of the absorbers for a given split ratio of the coolant mass flow rate.