Experimental studies on hemi cylindrical walk-in type solar tunnel dryer for grape drying

A walk-in type hemi cylindrical solar tunnel dryer has been built with heat protective north wall at College of Dairy and Food Science Technology, Udaipur, India for drying agricultural & horticulture product on large scale. In this paper attempt has been made to evaluate the performance of developed dryer to dry the seedless grapes (mutant:Sonaka). The study show that chemically untreated grapes took seven days to dry at 16% (wb) moisture content. The temperature gradient inside the tunnel dryer is about 10–28 °C during the clear day, which is quite sufficient to dry agricultural commodities.     

Experimental testing of a new solar dryer

Drying of agricultural products is an energy-intensive operation. High prices and shortages in fossil fuels increase the emphasis on using solar energy as an alternative energy source, especially in developing countries. In this respect, a new solar dryer, which consisted of a solar air heater and a drying chamber, was developed and used for drying various fruits and vegetables, i.e., sultana grapes, green beans, sweet peppers and chilli peppers and was successfully tested. In order to make a comparison, the traditional sun-drying experiments were employed. Results showed that the solar dryer reduced the drying time significantly and prevented mass losses, and essentially provided better product quality.     

Performance of a solar dryer using hot air from roof-integrated solar collectors for drying herbs and spices

A solar dryer for drying herbs and spices using hot air from roof-integrated solar collectors was developed. The dryer is a bin type with a rectangular perforated floor. The bin has a dimension of 1.0 m×2.0 m×0.7 m. Hot air is supplied to the dryer from fiberglass-covered solar collectors, which also function as the roof of a farmhouse. The total area of the solar collectors is 72 m². To investigate its performance, the dryer was used to dry four batches of rosella flowers and three batches of lemon-grasses during the year 2002–2003. The dryer can be used to dry 200 kg of rosella flowers and lemon-grasses within 4 and 3 days, respectively. The products being dried in the dryer were completely protected from rains and insects and the dried products are of high quality. The solar air heater has an average daily efficiency of 35% and it performs well both as a solar collector and a roof of a farmhouse.     

Evaluation of a rice drying system using a solar assisted heat pump

The use of a combined solar-heat pump rice drying system is being developed as an alternative to conventional mechanical dryers. The experimental equipment developed is a modified 7 kW R-22 air conditioning unit and is combined with a solar colector for a more precise control of temperature and humidity.     

Experimental investigation of the drying characteristics of a mixed mode natural convection solar crop dryer with back up heater

A mixed mode natural convection solar crop dryer with a backup heater was designed and constructed from locally available materials and used to dry freshly prepared pineapples under four drying Scenarios for drying to correspond to specified drying periods for four typical seasons in Ghana. The experiments were devised for the material moisture content to be monitored continuously till the desired moisture content of between +106% and 184% (d.b) was achieved. In solar heating mode of operation, results show that the thermal mass was capable of storing part of the absorbed solar energy but the quantities involved are insufficient to sustain night drying. It was possible to dry a batch of pineapples in each mode of operation. The dryer reduced the moisture content of pineapple slices from about; 924% to 106% in 19 h; 1049% to 184% in 10 h; 912% to 155% in 7 h; and 1049% to 144% (d.b) in 23 h, for drying in Scenarios 1, 2, 3 and 4, respectively. The average moisture pickup efficiency values obtained were 27%, 24%, 11%, and 32% for drying in Scenarios 1, 2, 3, and 4, respectively.     

Experimental results of a solar assisted heat pump rice drying system

In the last rice harvest season, experimental results have been obtained on the efficiency and drying quality of a solar assisted heat pump drying prototype system. The system has been operated as a solar and heat pump system and drying curves for the different options have been obtained. The advantage of the low temperature and better control in the drier shows that the heat pump assisted solar drying system is an excellent alternative to traditional drying systems.     

Investigation of a new solar greenhouse drying system for peppers

Solar drying is the oldest preservation technique of agricultural products using several types of solar crop dryers based mostly on solar energy, which is abundant, renewable and sustainable. This study aimed to modeling a new solar greenhouse drying system (SGDS) for the drying of red peppers. The proposed mixed-mode (SGDS) consists of two main parts, namely a flat plate solar air collector and an experimental greenhouse. A mathematical model is developed using the TRNSYS simulation program to predict the change in the drying kinetics during the drying process under our proposed (SGDS). The experimental part consisted in testing the solar air collector to investigate its performance. The test showed that this solar air collector has a good performance; its efficiency varies between 0, 5 and 0, 65. The model was validated with the observed data and showed good agreement with experimental values. The influence of the area of the product to be dried, airflow rate and collector area, on moisture content changes, air temperature and humidity inside the greenhouse was studied. For the case study of this SGDS, the results obtained from simulation showed that the optimum values of area of the product to be dried, the exhaust airflow rate and the collector area were found to be 40 m², 250 kg/h and 2 m², respectively.     

Experimental performance of a new design of solar dryer for drying osmotically dehydrated cherry tomatoes

The performance of a new design of a solar dryer for drying osmotically dehydrated cherry tomatoes is presented. The dryer consists of drying cabinet, heat exchanger, 16-m² water type solar collector, and water type heat storage unit. The cabinet size is 1.0 m wide × 3.0 m long × 1.4 m high with the load capacity of 100 kg for osmotically dehydrated cherry tomatoes. Three batches of osmotically dehydrated cherry tomatoes were dried in this dryer during May–June, 2014. For each batch, 100 kg of osmotically dehydrated cherry tomatoes were dried. There was a considerable reduction in drying time in the new solar dryer as compared to natural sun drying. The dried products were completely protected from rains and insects and were of high quality dried products. The efficiencies of the solar collector was 21%–69%. The pay-back period of the dryer is estimated to be 1.37 years.     

Study of orange peels dryings kinetics and development of a solar dryer by forced convection

The solar drier project aims at using solar energy as heat source, frequent in the area, for the drying of perishable products. Solar drier does not degrade any more the dried products with the manner of the products dried at the natural sun. The drying unit is composed mainly of a solar air collector and a drying chamber. The transformation of the solar radiation into heat is done thanks to the solar collector whose effectiveness is increased by the addition of suitable baffles in the mobile air vein. The efficiency of the collector reaches then 80%. The hot air on the outlet side of the collector arrives in the drying chamber where the heat transfer with the product to be dried is done by convection. The drying kinetics study shows that in addition to the dependence of the temperature and air velocity of drying, the rate of drying also depends on sectioning on the product to dry, and mainly, of the product surface in contact with the drying air. Thus, the moisture content in wet basis is reduced from 76 to 13% in one day. Then, we obtains dried products in a healthy way, and the so frequent sand wind in the area does not degrade any more the dried products quality at the manner of the products dried with the free air. The total efficiency of the drier reached 28%.     

Modelling and simulation of a wood solar dryer in a Moroccan climate

We present a numerical simulation of the functioning of a wood solar dryer in atmospheric conditions of Moroccan climate. A comparison of our numerical results with experimental measurements carried out on a wood solar dryer shows a good agreement. Results show that drying period is closely linked to glass partitions and timber thickness. The type of ventilation has no effect on the drying period (initial timber humidity lower than 40%). The substitution of east and west glass faces by concrete walls has practically no effect on drying period.     

Performance of a solar crop dryer under PNG climatic conditions

A small solar crop dryer, consisting of a drying unit, thermal storage and solar collector, was designed for the climatic conditions of Papua New Guinea, and was constructed and tested at the Energy Research site of the University of Papua New Guinea. Detailed experimental studies were carried out for drying of tapioca, as well as the testing of the drying unit with and without thermal storage. Based on economic analysis, it is observed that the annual cost per kilogram of dried tapioca is about K0.27 ≠.     

A review of solar dryers developed for grape drying

This paper attempts to review various solar dryers developed exclusively for grape drying on a normal scale. Many popular varieties of solar dryers, certain typical models as well as traditional methods practiced for drying grapes are presented in this paper. Technical and economical results have proved that solar drying of grapes is quite feasible. Commercialization of solar drying of grapes has not gained momentum as expected, may be due to high initial investment and low capacity of the dryers. Even, the farmer’s acceptance of solar dryers developed is not encouraging. Exhaustive research and development work has to be carried out in order to make solar drying of grapes economical and user friendly. There has been a remarkable achievement in solar drying of grapes due to sustained research and development associated with the adoption of advanced technologies. A review of various solar drying models for grapes is thus necessitated.     

Analysis of a new drying chamber for heat pump mint leaves dryer

Drying is an energy intensive and time consuming process, so reducing amount of demanded energy and drying time are important issues for drying technology. The main aim of this paper is to analyze the drying characteristics of mint leaves in a new cylindrical form of drying chamber at low drying air temperature and by emphasizing on energy analysis. The dryer consists of air source heat pump system, air to air heat recovery unit and proportional temperature controller. Experiments were performed at 2, 2.5 and 3 m/s air velocities and at 35 °C cabin inlet air temperature. Mint leaves were dried from 9 g water/g dry matter to 0.1 g water/g dry matter. Designed drying chamber, with three stainless steel cylinders in circular nested form, has a positive effect for drying technology. This system has some advantages such as: drying of product by accessing a uniform air flow and preventing spread of light weight samples like mint leaves over drying system. Calculations based on experimental data show that in the best case, by consuming 3.164 kWh energy in a heat pump with 3.94 coefficients of performance, 4.56 kWh energy had been gained by heat recovery unit. Average 48% of energy was saved by means of heat recovery unit. Effective moisture diffusivity values varied from 3.50E?11 to 5.88E?11 for mint leaves.     

Thermophysical characterization by solar convective drying of thyme conserved by an innovative thermal-biochemical process

The solar drying for preservation of food products is the most attractive and promising application. It leads to reduce the water activity in the product and thereby prolongs its shelf life by decreasing the microbial contamination. Thymus satureioides, a medicinal and aromatic plant, was conserved using a nondestructive innovative preservation process integrating sustainable energy. The process is based on a combination of pretreatment by aqueous solutions of natural organic acid followed by a partial solar convective drying. Therefore, it is overridden to understand the mechanisms influencing the treated thyme drying process compared with the drying kinetics of witness thyme. The effect of drying conditions (season, temperature ranging from 50 to 80 °C and drying volume flow rates of 150 and 300 m³/h) and the pretreatment conditions (concentration and volume of citric acid) on the process efficiency were studied. Furthermore, the effects of temperature, season, drying volume flow rates and citric acid on drying rate and total phenolic content were also investigated. Moreover, nine mathematical models have been used to describe the drying curves. The best mathematical models which represented treated and witness thyme were Wang-Singh and Midilli-Kucuk models. Hence, the characteristic drying curve of the pretreated product was determined.     

Design and development of a simple solar dehydrator for crop drying

In this paper, a simple solar collector cum crop drying system is described. The categorical objectives of this paper are (1) to identify a suitable medium capacity solar drying system and (2) to study analytically and experimentally the performance characteristics of this newly fabricated solar drying system. The drying ratio, rehydration ratio, culinary and organoleptic characteristics, of Methi and Bhendi crops were studied and presented in this paper.     

Experimental investigation of a solar dryer with natural convective heat flow

A direct type natural convection solar dryer is designed. It is constructed in local materials (wood, blades of glass, metals) then tested experimentally in foodstuffs drying (cassava, bananas, mango). It is about an experimental approach which consists in analyzing the behavior of the dryer. The study relates mainly kinetics and establishment of drying heat balances. The influence of significant parameters governing heat and mass transfers, such as solar incident radiation, drying air mass flow and effectiveness, is analyzed in order to evaluate its thermal performances. Experimental data can be represented by empirical correlations of the form M(t)=M_iexp(−kt) for representation of drying process. The resolution of these drying equations makes-possible to predict total drying time of each product. Moreover, this drying process allows to reduce the moisture content of cassava and sweet banana approximately to 80% in 19 and 22 h, respectively to reach the safety threshold value of 13%. This value permits the conservation of these products about one year without deterioration. The determination of parameters, like ambient temperature, drying chamber temperature, drying air mass flow and incident heat fluxes, allow to predict the drying effectiveness for modeling and refining the dimensioning of the elaborate prototype.     

Performance of indirect solar cabinet dryer

In this paper, the development and testing of a new type of efficient solar dryer, particularly meant for drying vegetables and fruit, is described. The dryer has two compartments: one for collecting solar radiation and producing thermal energy and the other for spreading the product to be dried. This arrangement was made to absorb maximum solar radiation by the absorber plate. In this dryer, the product was loaded beneath the absorber plate, which prevented the problem of discoloration due to irradiation by direct sunlight. Two axial flow fans, provided in the air inlet, can accelerate the drying rate. The dryer had six perforated trays for loading the material. The absorber plate of the dryer attained a temperature of 97.2 °C when it was studied under no load conditions. The maximum air temperature in the dryer, under this condition was 78.1 °C. The dryer was loaded with 4 kg of bitter gourd having an initial moisture content of 95%, and the final desired moisture content of 5% was achieved within 6 h without losing the product colour, while it was 11 h for open sun drying. The collector glazing was inclined at a particular angle, suitable to the location, for absorption of maximum solar radiation. A detailed performance analysis was done by three methods, namely ‘annualized cost method’, ‘present worth of annual savings’ and ‘present worth of cumulative savings’. The drying cost for 1 kg of bitter gourd was calculated as Rs. 17.52, and it was Rs. 41.35, in the case of an electric dryer. The life span of the solar dryer was assumed to be 20 years. The cumulative present worth of annual savings over the life of the solar dryer was calculated for bitter gourd drying, and it turned out be Rs. 31659.26, which was much higher than the capital cost of the dryer (Rs. 6500). The payback period was calculated as 3.26 years, which was also very small considering the life of the system (20 years). So, the dryer would dry products free of cost during almost its entire life span. The quality of the product dried in the solar dryer was competitive with the branded products available in the market.     

Crop drying by indirect active hybrid solar – Electrical dryer in the eastern Algerian Septentrional Sahara

In the present work, a new specific prototype of an indirect active hybrid solar–electrical dryer for agricultural products was constructed and investigated at LENREZA Laboratory, University of Ouargla (Algerian Sahara). In the new configuration of air drying passage; the study was done in a somewhat high range of mass flow rate between 0.04 and 0.08 kg/m² s a range not properly investigated by most researchers. Experimental tests with and without load were performed in winter season in order to study the thermal behavior of the dryer and the effect of high air masse flow on the collector and system drying efficiency. The fraction of electrical and solar energy contribution versus air mass flow rate was investigated. Slice tomato was studied with different temperatures and velocities of drying air in order to study the influence of these parameters on the removal moisture content from the product and on the kinetics drying and also to determine their suitable values. Many different thin layer mathematical drying models were compared according to their coefficient of determination (R²) and reduced chi square (χ²) to estimate experimental drying curves. The Middli model in this condition proved to be the best for predicting drying behavior of tomato slice with (R² = 0.9995, χ² = 0.0001). Finally an economic evaluation was calculated using the criterion of payback period which is found very small 1.27 years compared to the life of the dryer 15 years.     

Design of electronic optimizer for solar electric drive system

There has been considerable interest in the use of solar electrical converters for supplying electric drive motors in pumping schemes for rural areas. The optimum control of solar electric drive motors is desirable because it leads firstly, to higher apparent efficiency of solar energy conversion, and, secondly, to reduced cost per useful watt. Although the ‘fuel’ for solar drives is free, the cost of solar cells is high. Optimization means that smaller areas of solar panels are required, thus reducing the overall cost of the solar drive system. The present investigation has been directed towards the development of a reliable electronic controller, which would ensure stable and optimal performance characteristics of solar electric-powered pumping scheme over a broad range of operating conditions. The design goals are low cost, reasonable accuracy, control capability and efficient utilization of the electrically converted solar power. The developed electronic optimizer provides constant voltage operation of the solar generator so that maximum power can be delivered to the drive motor for any light intensity. The main part of the optimizer is a servo chopper. The chopper operation is automatically adjusted so that the overall system efficiency is always maintained at a maximum value. Details of the electronic optimizer circuits are given and the overall system performance is investigated. Valuable information for the design and operation of the solar electric drive system with the electronic optimizer is gained from this analysis.