Catalytic decomposition of N2O over CeO2 promoted Co3O4 spinel catalyst

A series of CeO₂ promoted cobalt spinel catalysts were prepared by the co-precipitation method and tested for the decomposition of nitrous oxide (N₂O). Addition of CeO₂ to Co₃O₄ led to an improvement in the catalytic activity for N₂O decomposition. The catalyst was most active when the molar ratio of Ce/Co was around 0.05. Complete N₂O conversion could be attained over the CoCe0.05 catalyst below 400 °C even in the presence of O₂, H₂O or NO. Methods of XRD, FE-SEM, BET, XPS, H₂-TPR and O₂-TPD were used to characterize these catalysts. The analytical results indicated that the addition of CeO₂ could increase the surface area of Co₃O₄, and then improve the reduction of Co³⁺ to Co²⁺ by facilitating the desorption of adsorbed oxygen species, which is the rate-determining step of the N₂O decomposition over cobalt spinel catalyst. We conclude that these effects, caused by the addition of CeO₂, are responsible for the enhancement of catalytic activity of Co₃O₄.     

CNG engines exhaust gas treatment via Pd-Spinel-type-oxide catalysts

Four spinel-type catalysts AB₂O₄ (CoCr₂O₄, MnCr₂O₄, MgFe₂O₄ and CoFe₂O₄) were prepared and characterized by XRD, BET, TEM and FESEM techniques. The activity of these catalysts towards the combustion of methane was evaluated in a temperature-programmed combustion (TPC) apparatus. Spinel-type-oxides containing Cr at the B site were found to provide the best results. The half-conversion temperature of methane over the CoCr₂O₄ catalyst was 376 °C with a W/F = 0.12 g s/cm⁻³. On the basis of temperature-programmed oxygen desorption (TPD) analysis as well as of catalytic combustion runs, the prevalent activity of the CoCr₂O₄ catalyst could be explained by its higher capability to deliver suprafacial, weakly chemisorbed oxygen species. This catalyst, promoted by the presence of 1 wt% of palladium deposited by wet impregnation, was lined on cordierite monoliths and then tested in a lab-scale test rig. The combination of Pd and CoCr₂O₄ catalysts enables half methane conversion at 330 °C (GHSV = 10,000 h⁻¹), a performance similar to that of conventional 4 wt% Pd-γ-Al₂O₃ catalysts but enabled with just a four-fold lower amount of noble metal.     

Effects of methane and oxygen on decomposition of nitrous oxide over metal oxide catalysts

Catalytic activities of various metal oxides for decomposition of nitrous oxide were compared in the presence and absence of methane and oxygen, and the general rule in the effects of the coexisting gases was discussed. The reaction rates of nitrous oxide were well correlated to the heat of formation of metal oxide, i.e., a V-shaped relationship with a minimum at −ΔH_f⁰ around 450 kJ (O mol)⁻¹ was observed in N₂O decomposition in an inert gas. In the case of metal oxides having the heat of formation lower than 450 kJ (O mol)⁻¹, CuO, Co₃O₄, NiO, Fe₂O₃, SnO₂, In₂O₃, Cr₂O₃, the activities were strongly affected by the presence of methane and oxygen. On the other hand, the activities of TiO₂, Al₂O₃, La₂O₃, MgO and CaO were almost independent. The reaction rate of nitrous oxide was significantly enhanced by methane. The promotion effect of methane was attributed to the reduction of nitrous oxide with methane: 4N₂O+CH₄→2N₂+CO₂+2H₂O. The activity was suppressed in the presence of oxygen on the metal oxides having lower heat of formation. On the basis of Langmuir–Hinshelwood mechanism, the effect of oxygen on nitrous oxide decomposition was rationalized with the strength of metal–oxygen bond.     

Potassium-doped Co3O4 catalyst for direct decomposition of N2O

Direct decomposition of nitrous oxide (N₂O) on K-doped Co₃O₄ catalysts was examined. The K-doped Co₃O₄ catalyst showed a high activity even in the presence of water. In the durability test of the K-doped Co₃O₄ catalyst, the activity was maintained at least for 12 h. It was found that the activity of the K-doped Co₃O₄ catalyst strongly depended on the amount of K in the catalyst. In order to reveal the role of the K component on the catalytic activity, the catalyst was characterized by XRD, XPS, TPR and TPD. The results suggested that regeneration of the Co²⁺ species from the Co³⁺ species formed by oxidation of Co²⁺ with the oxygen atoms formed by N₂O decomposition was promoted by the addition of K to the Co₃O₄ catalyst.     

An investigation of alumina-supported catalysts for the selective catalytic oxidation of ammonia in biomass gasification

Alumina-supported catalysts containing different transition metals (Ni, Cu, Cr, Mn, Fe and Co) were prepared and tested for their activity in the selective oxidation of ammonia reaction at high temperatures (between 700 and 900 °C) using a synthetic gasification gas mixture. The catalysts were also characterised for their acidic properties by infrared studies of pyridine and ammonia adsorption and reaction/desorption. The Ni/Al₂O₃ and Cr/Al₂O₃ catalyst displayed the highest selective catalytic oxidation (SCO) activity in that temperature range with excellent N₂ selectivities. FT-IR studies of adsorbed pyridine and NH₃ indicate that Lewis acid sites dominate and that NH₃ adsorption on these sites is likely to be the first step in the SCO reaction. FT-IR studies on less active catalysts, particularly on Cu/Al₂O₃ allowed the detection of oxidation intermediates, amide (NH₂), and possibly hydrazine and imido and nitroxyl species. The amide and hydrazine intermediate gives credence to a proposed SCO mechanism involving a hydrazine intermediate, while the proposed imide, =N–H, and/or nitroxyl, HNO species could be intermediates in incomplete oxidation of NH₃ to N₂O.     

Catalytic performance of Co3O4/CeO2 and Co3O4/CeO2–ZrO2 composite oxides for methane combustion: Influence of catalyst pretreatment temperature and oxygen concentration in the reaction mixture

The influence of catalyst pre-treatment temperature (650 and 750 °C) and oxygen concentration (λ = 8 and 1) on the light-off temperature of methane combustion has been investigated over two composite oxides, Co₃O₄/CeO₂ and Co₃O₄/CeO₂–ZrO₂ containing 30 wt.% of Co₃O₄. The catalytic materials prepared by the co-precipitation method were calcined at 650 °C for 5 h (fresh samples); a portion of them was further treated at 750 °C for 7 h, in a furnace in static air (aged samples).

Tests of methane combustion were carried out on fresh and aged catalysts at two different WHSV values (12 000 and 60 000 mL g⁻¹ h⁻¹). The catalytic performance of Co₃O₄/CeO₂ and Co₃O₄/CeO₂–ZrO₂ were compared with those of two pure Co₃O₄ oxides, a sample obtained by the precipitation method and a commercial reference. Characterization studies by X-ray diffraction (XRD), BET and temperature-programmed reduction (TPR) show that the catalytic activity is related to the dispersion of crystalline phases, Co₃O₄/CeO₂ and Co₃O₄/CeO₂–ZrO₂ as well as to their reducibility. Particular attention was paid to the thermal stability of the Co₃O₄ phase in the temperature range of 750–800 °C, in both static (in a furnace) and dynamic conditions (continuous flow). The results indicate that the thermal stability of the phase Co₃O₄ heated up to 800 °C depends on the size of the cobalt oxide crystallites (fresh or aged samples) and on the oxygen content (excess λ = 8, stoichiometric λ = 1) in the reaction mixture. A stabilizing effect due to the presence of ceria or ceria–zirconia against Co₃O₄ decomposition into CoO was observed.

Moreover, the role of ceria and ceria–zirconia is to maintain a good combustion activity of the cobalt composite oxides by dispersing the active phase Co₃O₄ and by promoting the reduction at low temperature.     

The nature of low temperature deactivation of CoCr2O4 and CrOx/γ-Al2O3 catalysts for the oxidative decomposition of trichloroethylene

The CoCr₂O₄ and CrO_x/γ-Al₂O₃ catalysts were used for the oxidative decomposition of trichloroethylene (TCE). Both catalysts showed an initial deactivation at low temperatures around 280 °C, mainly due to the dissociative adsorption of reactant TCE. This was confirmed by the temperature programmed oxidation of TCE where the carbon oxides were formed up to a temperature below 300 °C. Possible changes in the oxidation state of chromium species were observed with XANES and ESR. During the oxidation reaction at low temperatures, the Cr(VI) species were reduced to Cr(III) species, which seemed to be coupled with TCE adsorption. At higher temperatures, however, the Cr(VI) species appeared again and the catalytic activity was completely recovered.     

Catalytic decomposition of nitrous oxide over calcined cobalt aluminum hydrotalcites

Catalytic decomposition of nitrous oxide has been carried out over calcined cobalt aluminum hydrotalcites of general formula [Co_1−xAl_x(OH)₂[CO₃]_x/2 H₂O where x = 0.25–0.33 at 50 Torr (1 Torr = 133 Pa) initial pressure of N₂O in a static glass recirculatory reactor (130 cc) in the temperature range 150–280°C. All catalysts showed a first order dependence in N₂O without significant oxygen inhibition. The activity increased with an increase in cobalt concentration present in the sample. The catalyst precursor synthesized under low supersaturation (LS) exhibited a higher activity than the precursor synthesized by sequential precipitation (SP) method. The observed trend in the activity is explained based on the surface concentration of cobalt, determined by XPS and matrix effects. Prior to catalytic studies, the fresh and calcined samples were characterized by various physicochemical techniques such as XRD, FT–IR, TG–DSC, TEM (with EDAX) and BET surface area measurements.     

Combined plasma-catalytic processing of nitrous oxide

The gliding arc discharge, combined with a catalytic bed, has been applied for nitrous oxide processing in oxygen containing gases. It has been found that under conditions of the gliding arc, nitrous oxide in mixtures with oxygen or air not only decomposes to oxygen and nitrogen, but is also oxidised to nitric oxide. The overall conversion of nitrous oxide, as well as the degree of N₂O oxidation to NO were studied as a function of its initial concentration, flow rate, and discharge power. The overall N₂O conversion and degree of oxidation to NO decreased with increasing flow rate and initial N₂O concentration, and increased with increasing discharge power. The degree of N₂O oxidation to NO varied within 20–37%. The overall conversion and degree of N₂O oxidation increased when granular dielectric materials (TiO₂, SiO₂ (quartz glass), and γ-Al₂O₃) were introduced into the reaction zone. The energy efficiency and the overall conversion of N₂O were still further increased due to catalytic effects of a number of metal oxides (CuO, NiO, MnO₂, Fe₂O₃, Co₃O₄, ZrO₂) deposited on γ-Al₂O₃. The activity of the oxide catalysts within the active power range of 300–360 W decreased in the order: CuO>Fe₂O₃>NiO>MnO₂>Co₃O₄>ZrO₂. It has been concluded that the combined plasma-catalytic processing may be an efficient way for the reduction of N₂O emissions.     

Catalytic selective reduction of NO with ethylene over a series of copper catalysts on amorphous silicas

Catalytic selective reduction of NO to N₂ was studied comparing a series of Cu-based catalysts (ca. 8 wt.%) supported over amorphous pure and modified silicas: SiO₂, SiO₂-Al₂O₃, SiO₂-TiO₂, SiO₂-ZrO₂. The catalysts were prepared by the chemisorption-hydrolysis method which ensured the formation of a unique copper phase well dispersed over all supports, as confirmed by scanning electron micrographs (SEMs). Temperature-programmed reduction (TPR) analyses confirmed the presence of dispersed copper species which underwent complete reduction at a temperature of about 220°C, independently of the support. It was found that the support affects the extent of NO reduction as well as the selectivity to N₂ formation. Maximum N₂ yield was found in the range 275–300°C. The catalyst prepared over SiO₂-Al₂O₃ was the most active and selective with respect to the other silicas. Competitiveness factors (c.f.’s) as high as 13–20% in the temperature range 200–250°C could be calculated. For all catalysts, the temperature of the N₂ peak maximum did not correspond to that of the maximum C₂H₄ oxidation to CO₂, suggesting the presence of two different sites for the oxidation and the reduction activity. On the catalyst prepared on SiO₂-Al₂O₃, a kinetic interpretation of catalytic data collected at different contact times and temperatures permitted evaluating the ratio between kinetic coefficients as well as the difference between activation energies of NO reduction by C₂H₄ and C₂H₄ oxidation by O₂.     

Promotion effect of residual K on the decomposition of N2O over cobalt–cerium mixed oxide catalyst

A series of cobalt–cerium mixed oxide catalysts (Co₃O₄–CeO₂) with a Ce/Co molar ratio of 0.05 were prepared by co-precipitation (with K₂CO₃ and KOH as the respective precipitant), impregnation, citrate, and direct evaporation methods and then tested for the catalytic decomposition of N₂O. XRD, BET, XPS, O₂-TPD and H₂-TPR methods were used to characterize the catalysts. Catalysts with a trace amount of residual K exhibited higher catalytic activities than those without. The presence of appropriate amount of K in Co₃O₄–CeO₂ may improve the redox property of Co₃O₄, which is important for the decomposition of N₂O. When the amount of K was constant, the surface area became the most important factor for the reaction. The co-precipitation-prepared catalyst with K₂CO₃ as precipitant exhibited the best catalytic performance because of the presence of ca. 2 mol% residual K and the high surface area. We also discussed the rate-determining step of the N₂O decomposition reaction over these Co₃O₄–CeO₂ catalysts.     

The role of lanthana loading on the catalytic properties of Pd/Al2O3-La2O3 in the NO reduction with H2

The role of La₂O₃ loading in Pd/Al₂O₃-La₂O₃ prepared by sol–gel on the catalytic properties in the NO reduction with H₂ was studied. The catalysts were characterized by N₂ physisorption, temperature-programmed reduction, differential thermal analysis, temperature-programmed oxidation and temperature-programmed desorption of NO.

The physicochemical properties of Pd catalysts as well as the catalytic activity and selectivity are modified by La₂O₃ inclusion. The selectivity depends on the NO/H₂ molar ratio (GHSV = 72,000 h⁻¹) and the extent of interaction between Pd and La₂O₃. At NO/H₂ = 0.5, the catalysts show high N₂ selectivity (60–75%) at temperatures lower than 250 °C. For NO/H₂ = 1, the N₂ selectivity is almost 100% mainly for high temperatures, and even in the presence of 10% H₂O vapor. The high N₂ selectivity indicates a high capability of the catalysts to dissociate NO upon adsorption. This property is attributed to the creation of new adsorption sites through the formation of a surface PdO_x phase interacting with La₂O₃. The formation of this phase is favored by the spreading of PdO promoted by La₂O₃. DTA shows that the phase transformation takes place at temperatures of 280–350 °C, while TPO indicates that this phase transformation is related to the oxidation process of PdO: in the case of Pd/Al₂O₃ the O₂ uptake is consistent with the oxidation of PdO to PdO₂, and when La₂O₃ is present the O₂ uptake exceeds that amount (1.5 times). La₂O₃ in Pd catalysts promotes also the oxidation of Pd and dissociative adsorption of NO mainly at low temperatures (<250 °C) favoring the formation of N₂.     

Catalytic decomposition of nitrous oxide over Ru-exchanged zeolites

We report that ultrastable faujasite-based ruthenium zeolites are highly active catalysts for N₂O decomposition at low temperature (120–200°C). The faujasite-based ruthenium catalysts showed activity for the decomposition of N₂O per Ru³⁺ cation equivalent to the ZSM-5 based ruthenium catalysts at much lower temperatures (TOF at 0.05 vol.-% N₂O: 5.132 × 10⁻⁴ s⁻¹ Ru⁻¹ of Ru-HNaUSY at 200°C versus 5.609 × 10⁻⁴ s⁻¹ Ru⁻¹ of Ru-NaZSM-5 at 300°C). The kinetics of decomposition of N₂O over a Ru-NaZSM-5 (Ru: 0.99 wt.-%), a Ru-HNaUSY (Ru: 1.45 wt.-%) and a Ru-free, Na-ZSM-5 catalyst were studied over the temperature range from 40 to 700°C using a temperature-programmed micro-reactor system. With partial pressures of N₂O and O₂ up to 0.5 vol.-% and 5 vol.-%, respectively, the decomposition rate data are represented by: −dN₂O/dt=itk(P_N2O) (P_O2)^−0.5 for Ru-HNaUSY, −dN₂O/dt=k(P_N2O) (P_O2)^−0.1 for Ru-NaZSM-5, and −dN₂O/dt=k(P_N2O)^−0.2 (P_O2)^−0.1 for Na-ZSM-5. Oxygen had a stronger inhibition effect on the Ru-HNaUSY catalyst than on Ru-NaZSM-5. The oxygen inhibition effect was more pronounced at low temperature than at high temperature. We propose that the negative effect of oxygen on the rate of N₂O decomposition over Ru-HNaUSY is stronger than Ru-NaZSM-5 because at the lower temperatures (<200°C) the desorption of oxygen is a rate-limiting step over the faujasite-based catalyst. The apparent activation energy for N₂O decomposition in the absence of oxygen is much lower on Ru-HNaUSY (E_a: 46 kJ mol⁻¹) than on Ru-NaZSM-5 (E_a: 220 kJ mol⁻¹).     

Co-Cu-Ce-Fe/γ-Al_2O_3催化剂催化分解N_2O的性能

以等体积浸渍法制备γ-Al_2O_3负载的Co、Cu、Ce和Fe氧化物催化剂,利用正交试验设计实验条件,采用XRD、BET和H_2-TPR等对催化剂进行表征,并考察活性组分对催化剂催化分解N_2O活性的影响。结果表明,催化剂具有尖晶石结构,其BET比表面积随着金属氧化物负载量增加而降低。催化剂中铜的氧化物可以降低还原峰温度,进而明显提高催化活性,Co和Fe的加入对活性有一定的提高,Ce对催化活性没有明显影响。     

Potassium–copper and potassium–cobalt catalysts supported on alumina for simultaneous NOx and soot removal from simulated diesel engine exhaust

This paper deals with the activity of bimetallic potassium–copper and potassium–cobalt catalysts supported on alumina for the reduction of NO_x with soot from simulated diesel engine exhaust. The effect of the reaction temperature, the soot/catalyst mass ratio and the presence of C₃H₆ has been studied. In addition, the behavior of two monometallic catalysts supported on zeolite beta (Co/beta and Cu/beta), previously used for NO_x reduction with C₃H₆, as well as a highly active HC-SCR catalyst (Pt/beta) has been tested for comparison. The preliminary results obtained in the absence of C₃H₆ indicate that, at temperatures between 250 and 400 °C, the use of bimetallic potassium catalysts notably increases the rate of NO_x reduction with soot evolving N₂ and CO₂ as main reaction products. At higher temperatures, the catalysts mainly favor the direct soot combustion with oxygen. In the presence of C₃H₆, an increase in the activity for NO_x reduction has been observed for the catalyst with the highest metal content. At 450 °C, the copper-based catalysts (Cu/beta and KCu2/Al₂O₃) show the highest activity for both NO_x reduction (to N₂ and CO₂) and soot consumption. The Pt/beta catalyst does not combine, at any temperature, a high NO_x reduction with a high soot consumption rate.     

Superior performance of Ir-substituted hexaaluminate catalysts for N2O decomposition

Novel Ir-substituted hexaaluminate catalysts were developed for the first time and used for catalytic decomposition of high concentration of N₂O. The catalysts were prepared by one-pot precipitation and characterized by X-ray diffraction (XRD), N₂-adsorption, scanning electronic microscopy (SEM) and temperature-programmed reduction (H₂-TPR). The XRD results showed that only a limited amount of iridium was incorporated into the hexaaluminate lattice by substituting Al³⁺ to form BaIr_xFe_1−xAl₁₁O₁₉ after being calcined at 1200 °C, while the other part of iridium existed as IrO₂ phase. The activity tests for high concentration (30%, v/v) of N₂O decomposition demonstrated that the BaIr_xFe_1−xAl₁₁O₁₉ hexaaluminates exhibited much higher activities and stabilities than the Ir/Al₂O₃-1200, and the pre-reduction with H₂ was essential for activating the catalysts. By comparing BaIr_xFe_1−xAl₁₁O₁₉ with BaIr_xAl_12−xO₁₉ (x = 0–0.8), it was found that iridium was the active component in the N₂O decomposition and the framework iridium was more active than the large IrO₂ particles. On the other hand, Fe facilitated the formation of hexaaluminate as well as the incorporation of iridium into the framework.     

Coprecipitated iron-containing catalysts (Fe-Al2O3, Fe-Co-Al2O3, Fe-Ni-Al2O3) for methane decomposition at moderate temperatures: Part II. Evolution of the catalysts in reaction

Coprecipitated Fe-Al₂O₃, Fe-Co-Al₂O₃ and Fe-Ni-Al₂O₃ catalysts is shown to be very efficient in carbon deposition during methane decomposition at moderate temperatures (600–650 °C). The carbon capacity of the most efficient bimetallic catalysts containing 50–65 wt.% Fe, 5–10 wt.% Co (or Ni) and 25–40 wt.% Al₂O₃ is found to reach 145 g/g_cat. Most likely, their high efficiency is due to specific crystal structures of the metal particles and formation of optimum particle size distribution. According to the TEM data, catalytic filamentous carbon (CFC) is formed on them as multiwall carbon nanotubes (MWNTs). The phase composition of the catalysts during methane decomposition is studied using a complex of physicochemical methods (XRD, REDD, Mössbauer spectroscopy and EXAFS). Possible mechanisms of the catalyst deactivation are discussed.     

Catalytic reduction of NOx by hydrocarbons over Co/ZSM-5 catalysts prepared with different methods

Co/ZSM-5 catalysts were prepared by several methods, including wet ion exchange (WIE), its combination with impregnation (IMP), solid state ion exchange (SSI) and sublimation (SUB). FTIR results show that the zeolite protons in H-ZSM-5 are completely removed when CoCl₂ vapor is deposited. TPR shows peaks for Co²⁺ ions at 695–705°C and for Co₃O₄ at 385–390°C, but a peak in the 220–250°C region appears to indicate Co²⁺ oxo-ions.

The catalysts have been tested for the selective reduction of NO_x with iso-C₄H₁₀ under O₂-rich conditions and in the absence of O₂, both with dry and wet feeds. A bifunctional mechanism appears to operate at low temperature: oxo-ions or Co₃O₄ clusters first oxidize NO to NO₂, which is chemisorbed as NO_y (y≥2) and reduced. In this modus operandi catalyst SUB shows the highest N₂ yield 90% near 390°C for dry and wet feeds. It is found to be quite stable in a 52 h run with a wet feed. In contrast, the WIE catalyst, which mainly contains isolated Co²⁺ ions and has poor activity below 400°C, excels at T>430°C. This and the observation that, at high temperature, NO is reduced in O₂-free feeds over Co/MFI catalysts, suggest that NO can be reduced over Co²⁺ ions without intermediate formation of NO₂.

The bifunctional mechanism at low temperature is supported by the fact that a strongly enhanced performance is obtained by mixing WIE with Fe/FER, a catalyst known to promote NO₂ formation.     

NO decomposition and reduction by CH4 over Sr/La2O3

Both NO decomposition and NO reduction by CH₄ over 4%Sr/La₂O₃ in the absence and presence of O₂ were examined between 773 and 973 K, and N₂O decomposition was also studied. The presence of CH₄ greatly increased the conversion of NO to N₂ and this activity was further enhanced by co-fed O₂. For example, at 773 K and 15 Torr NO the specific activities of NO decomposition, reduction by CH₄ in the absence of O₂, and reduction with 1% O₂ in the feed were 8.3·10⁻⁴, 4.6·10⁻³, and 1.3·10⁻² μmol N₂/s m², respectively. This oxygen-enhanced activity for NO reduction is attributed to the formation of methyl (and/or methylene) species on the oxide surface. NO decomposition on this catalyst occurred with an activation energy of 28 kcal/mol and the reaction order at 923 K with respect to NO was 1.1. The rate of N₂ formation by decomposition was inhibited by O₂ in the feed even though the reaction order in NO remained the same. The rate of NO reduction by CH₄ continuously increased with temperature to 973 K with no bend-over in either the absence or the presence of O₂ with equal activation energies of 26 kcal/mol. The addition of O₂ increased the reaction order in CH₄ at 923 K from 0.19 to 0.87, while it decreased the reaction order in NO from 0.73 to 0.55. The reaction order in O₂ was 0.26 up to 0.5% O₂ during which time the CH₄ concentration was not decreased significantly. N₂O decomposition occurs rapidly on this catalyst with a specific activity of 1.6·10⁻⁴ μmol N₂/s m² at 623 K and 1220 ppm N₂O and an activation energy of 24 kcal/mol. The addition of CH₄ inhibits this decomposition reaction. Finally, the use of either CO or H₂ as the reductant (no O₂) produced specific activities at 773 K that were almost 5 times greater than that with CH₄ and gave activation energies of 21–26 kcal/mol, thus demonstrating the potential of using CO/H₂ to reduce NO to N₂ over these REO catalysts.     

A pilot plant study for catalytic decomposition of PCDDs/PCDFs over supported chromium oxide catalysts

Chromium oxide catalysts supported on TiO₂ and Al₂O₃ were examined in a fixed-bed flow reactor system for the removal of PCE (perchloroethylene), a simulant of 2,3,7,8-TCDD (2,3,7,8-tetrachlorodibenzo-p-dioxin), and in a pilot plant employing actual flue gas from a sintering plant for the removal of PCDDs/PCDFs (poly-chlorinated dibenzo-dioxin/poly-chlorinated dibenzo-furan). The 12.5 wt.% chromium oxides supported on TiO₂ and Al₂O₃ revealed excellent stability and performance of PCE removal in the feed gas stream containing water vapor. In a pilot plant study, the catalysts washcoated on the honeycomb reactor revealed 93–95% of PCDDs/PCDFs removal activity over CrO_x/Al₂O₃-HC20 (CrO_x/Al₂O₃ catalyst washcoated on 20 cell-honeycomb), and more than 99% of the decomposition activity over CrO_x/TiO₂-HC20 (CrO_x/TiO₂ catalyst washcoated on 20 cell-honeycomb) at 325 °C and 5000 h⁻¹ of reactor space velocity without the de novo synthesis of PCDDs/PCDFs. In particular, CrO_x/TiO₂-HC20 showed 94% of PCDDs/PCDFs decomposition activity even at 280 °C reaction temperature. The catalyst also exhibited significant NO removal activity. The chromium oxide seems to be a promising catalyst for the removal of PCDDs/PCDFs and NO_x contained in the flue gas.