共查询到19条相似文献,搜索用时 171 毫秒
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针对180 t RH精炼工艺存在的真空度低、超低碳钢处理时间长、钢中氧含量高及脱硫效率低等问题,研究并优化了RH真空脱气、脱碳升温、脱氧、脱硫等工艺,使RH工作真空度提高到100 Pa以下,超低碳钢处理时间缩短至平均36.5 min,超低碳钢钢中氧的质量分数最低为13×10-6。优化工艺降低了钢中[H]、[N]、[C]、[O]、[S]等元素的含量,提高了钢水洁净度,缩短了RH精炼时间,提高了RH精炼生产率。 相似文献
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在宝钢炼钢厂300 t RH-KTB上进行了超低碳超低硫钢的预熔渣深脱硫试验。试验共12炉,预熔渣加入量为4 kg/t。试验结果表明,在RH平均初始w(S)为42.1×10-6条件下,处理终点平均w(S)达到30×10-6,最低w(S)达到22×10-6,最高脱硫率达到36.6%,平均脱硫率达到28.6%,取得了较好的深脱硫效果。采用预熔渣处理过程钢中w(TO)及w(N)均有所降低。试验炉次钢中最低w(TO)为12×10-6,平均w(TO)为13.3×10-6,最低w(N)为11×10-6,平均w(N)为13.8×10-6。RH终点钢中的夹杂物主要是Al2O3,95.1%的夹杂物小于5μm。 相似文献
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提供了一种适合超低碳钢用RH真空处理脱硫剂,解决了现有技术中RH真空处理脱硫时存在脱硫率低,对耐火材料侵蚀较大,熔化慢,对钢液有增碳风险的问题。该脱硫剂能提高脱硫效率,稳定脱硫率大于30%,提高钢水纯净度,且能提高耐材使用寿命,与使用配加萤石的方式相比,可提高耐火材料寿命,降低综合生产成本。 相似文献
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敬业钢铁有限公司新建一台罩型环流机械真空精炼设备,生产无取向硅钢和工业纯铁等超低碳品种钢,控制环节上从转炉碳温协调出钢、制定罩型环流机械真空精炼装置的脱碳工艺、控制原材料碳含量等方面入手,冶炼出w(C)≤20×10~(-6)的工业纯铁等超低碳钢。结果表明:超低碳钢生产过程中,转炉出钢碳质量分数要控制在0.025%~0.040%,采用真空吹氧的条件下转炉出钢碳质量分数可以放宽到0.060%以下,且转炉终点要注意碳温协调出钢,出钢过程严禁加含铝或硅的脱氧合金;真空脱碳需要分段控制脱碳期真空度和钢包底吹驱动气体流量。为防止钢液增碳,应采用碳含量低的合金和耐材。 相似文献
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从石灰焙烧原理、RH精炼脱硫工艺指标要求、石灰石原矿现状三方面综合分析设计开发出适合太钢炼钢二厂RH真空深度脱硫用低碳石灰生产工艺。该工艺选用传统回转窑对石灰石进行煅烧,成本低,产能大,工艺指标稳定;采用该工艺煅烧的低碳石灰在太钢炼钢二厂使用效果良好,平均终点硫含量(质量分数)为30×10-6,试验炉次平均脱硫率达到37.73%,平均脱硫(硫含量)量为20×10-6,加入后几乎不增碳。该工艺在RH精炼中被广泛应用,该工艺煅烧的低碳石灰石在其他精炼炉如AOD上作为造渣熔剂使用。 相似文献
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铝灰在管线钢脱硫中的作用 总被引:1,自引:0,他引:1
通过实验室脱硫实验,研究了不同铝灰代替精炼渣中的三氧化二铝构成的铝灰脱硫剂的脱硫效果。结果表明,铝灰脱硫效果令人满意,管线钢中w(S)可从0.005〖KG-*9〗0%降至0.002〖KG-*9〗0%左右。比较几种铝灰脱硫剂,按照脱硫率从大到小的顺序依次为:无氟电解铝灰渣系、实验室自配渣、预熔电解铝灰渣系、电解铝灰渣系、预熔熔铸铝灰渣系、熔铸铝灰渣系,脱硫率分别达63.3%、57.4%、55.7%、53.7%、52.8%和46.3%。无氟电解铝灰脱硫剂配方的脱硫效果最好,且用电解铝灰作脱硫剂原料可节省甚至无需氟化钙作助熔剂。 相似文献
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Titanium is the impurity in some special steel grades. The existence of titanium decreases the grain size, depresses the yield strength, and results in the low quality of these steels in various properties. Thus, titanium should be removed to the minimum. Based on the industrial production of ultra low carbon Al-Si killed steel, the physical-chemical behavior of titanium was investigated in vacuum degassing refining (RH) process with and without desulfurization. The influences of titanium content in hot metal, ladle slag composition, and ladle slag quantity, etc, on titanium content of refined liquid steel were discussed. The results showed that the partition ratio of titanium between ladle slag and liquid steel is in inverse proportion to the 4/3 square of aluminum content. The maximum partition ratio of titanium between top slag and liquid steel can be obtained by adjusting an optimum slag composition including contents of FeOx and Al2O3 and the slag basicity, and the suitable range of them should be controlled higher than 6%, less than 20%, and within 1. 5 to 3. 0, respectively. Moreover, desulfurization refining by RH decreases the partition ratio of titanium between ladle slag and liquid steel significantly. To ensure the titanium content stably less than 15×10-6 in a 300 t ladle, the titanium content in hot metal must be less than 500×10-6 and the thickness of basic oxygen furnace (BOF) slag carrying over must be less than 50 mm. 相似文献
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Experimental Research on Refining Slag Systems Containing BaO for Ultra-Low Sulphur Steel 总被引:1,自引:0,他引:1
Sulphur ,asoneofharmfulelementsinsteel,isobservedatthegrainboundariesortheboundariesbetweendifferentphrasesintheformofMnS ,andtheperformanceofsteelproductisdeteriorated .Forpipelinesteel ,itisessentialthattheSSCCandHICcracksmustbe preventedasmuchaspossibl… 相似文献
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《钢铁研究学报(英文版)》2011,(Z1):567-571
Based on the fact of long period deep desulfurization treatment in LF,the relationships among top slag constituent in LF,molten steel constituent,stirring ability of blowing argon,molten steel temperature and desulphurization rate were analyzed.Through the experiments,the parameters about treatment technology of top slag in LF,the [Als] content in molten steel,slag charge match,molten steel temperature and the argon flow for stirring have been optimized.The desulphurization treatment period in LF can be shortened by 5~8 minutes.The target sulfur content in molten steel can be controlled below 30 ppm within one LF treatment period which is only 36 minutes.The LF treatment period of ultra-low sulfur steel can primarily match with the continuous casting period,multi-heat continuous casting can be ensured. 相似文献
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莱钢炼钢厂为了提高LD-RH-CC工艺生产低碳铝镇静钢技术水平,通过开发全工序低硫冶炼控制技术,构建RH环流模型,开发新型炉渣改质剂,开发连铸机无氧化全保护浇注工艺技术,提高了钢水洁净度,实现了LD-RH-CC工艺稳定控制。其中RH精炼炉终点硫的质量分数控制在0.006%,连铸机浇注炉数达到10炉以上,钢中氮、氧的质量分数达到0.02%以内,稳步推进RH精炼炉冶炼低碳铝镇静钢工艺技术发展。 相似文献
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The vacuum treatment for simultaneous desulphurization and dephosphorization of hot metal and molten steel with pre-melted CaO-based slag was carried out. For pre-treatment of hot metal, both desulphurization and dephosphorization are improved with the increase of CaO in slag, but deteriorated with the increase of CaF2 in slag. The average desulphurization and dephosphorization rate is 68.83% and 78.46 %, respectively. For molten steel, the sub-stitution of BaO for CaO in slag has minor effect on simultaneous desulphurization and dephosphorization. The desulphurization and dephosphorization rate is higher than 90 % and 50% respectively with the lowest final sulfur and phosphorus mass percent being 0. 001 2 % and 0. 010%, respectively. The overall effect of simultaneous desulphurization and dephosphorization of molten steel is better than that of hot metal. 相似文献