A novel strategy for surface modification of polyimide membranes by vapor-phase ethylenediamine (EDA) for hydrogen purification

In this study, vapor-phase ethylenediamine (EDA) is utilized to specifically modify the physicochemical properties of the outer surface of polyimide membranes without modifying the internal membrane structure for hydrogen purification. The surfaces of polyimide membranes before and after EDA-vapor modification have been characterized by Fourier transform infrared-attenuated total reflectance (FTIR-ATR), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD), which confirmed the modification mechanism including the conversion of imide groups into amide groups with simultaneous cross-linking between polymer chains and a physical decrement in d-space. Based on pure gas permeation tests, only a 10-min vapor-phase EDA treatment can significantly improve H₂/CO₂ selectivity (up to ∼100). This is attributed to intensive surface modification by EDA vapor, hence rendering this simple and yet novel technique more effectively for hydrogen purification than the conventional solution approach. Although the H₂/CO₂ separation performance in mixed gas tests is not as superior as that in pure gas permeation tests, mixed gas results affirmed impressive H₂/CO₂ separation performance of vapor-phase EDA modified polyimide membranes. This novel vapor modification strategy appears to be promising for large-scale processes, especially the modification of hollow fiber membranes for industrial hydrogen purification.     

Hydrogen permeation studies of composite supported alumina-carbon molecular sieves membranes: Separation of diluted hydrogen from mixtures with methane

One alternative for the storage and transport of hydrogen is blending a low amount of hydrogen (up to 15 or 20%) into existing natural gas grids. When demanded, hydrogen can be then separated, close to the end users using membranes. In this work, composite alumina carbon molecular sieves membranes (Al-CMSM) supported on tubular porous alumina have been prepared and characterized. Single gas permeation studies showed that the H₂/CH₄ separation properties at 30 °C are well above the Robeson limit of polymeric membranes. H₂ permeation studies of the H₂–CH₄ mixture gases, containing 5–20% of H₂ show that the H₂ purity depends on the H₂ content in the feed and the operating temperature. In the best scenario investigated in this work, for samples containing 10% of H₂ with an inlet pressure of 7.5 bar and permeated pressure of 0.01 bar at 30 °C, the H₂ purity obtained was 99.4%.     

High performance composite hollow fiber membranes for CO2/H2 and CO2/N2 separation

The search for a clean energy source as well as the reduction of CO₂ emissions to the atmosphere are important strategies to resolve the current energy shortage and global warming issues. We have demonstrated, for the first time, a Pebax/poly(dimethylsiloxane)/polyacrylonitrile (Pebax/PDMS/PAN) composite hollow fiber membrane not only can be used for flue gas treatment but also for hydrogen purification. The composite membranes display attractive gas separation performance with a CO₂ permeance of 481.5 GPU, CO₂/H₂ and CO₂/N₂ selectivity of 8.1 and 42.0, respectively. Minimizing the solution intrusion using the PDMS gutter layer is the key to achieving the high gas permeance while the interaction between poly(ethylene oxide) (PEO) and CO₂ accounts for the high selectivity. Effects of coating solution concentration and coating time on gas separation performance have been investigated and the results have been optimized. To the best of our knowledge, this is the first polymeric composite hollow fiber membrane for hydrogen purification. The attractive gas separation performance of the newly developed membranes may indicate good potential for industrial applications.     

Recent advances in membrane technologies for hydrogen purification

Planet Earth is facing accelerated global warming due to greenhouse gas emissions from human activities. The United Nations agreement at the Paris Climate Conference in 2015 highlighted the importance of reducing CO₂ emissions from fossil fuel combustion. Hydrogen is a clean and efficient energy carrier and a hydrogen-based economy is now widely regarded as a potential solution for the future of energy security and sustainability. Although hydrogen can be produced from water electrolysis, economic reasons dictate that most of the H₂ produced worldwide, currently comes from the steam reforming of natural gas and this situation is set to continue in the foreseeable future. This production process delivers a H₂-rich mixture of gases from which H₂ needs to be purified up to the ultra-high purity levels required by fuel cells (99.97%). This driving force pushes for the development of newer H₂ purification technologies that can be highly selective and more energy efficient than the traditional energy intensive processes of pressure swing adsorption and cryogenic distillation. Membrane technology appears as an obvious energy efficient alternative for producing the ultra-pure H₂ required for fuel cells. However, membrane technology for H₂ purification has still not reached the maturity level required for its ubiquitous industrial application. This review article covers the major aspects of the current research in membrane separation technology for H₂ purification, focusing on four major types of emerging membrane technologies (carbon molecular sieve membranes; ionic-liquid based membranes; palladium-based membranes and electrochemical hydrogen pumping membranes) and establishes a comparison between them in terms of advantages and limitations.     

Hydrogen purification using room-temperature ionic liquids

Hydrogen purification is a highly important industrial process, and particularly so as a future renewable-energy carrier. In the recent Science magazine, Lin et al. [Plasticization-enhanced hydrogen purification using polymeric membranes. Science, 2006;311:639–42], reported efficient hydrogen purification (CO₂/H₂ separation) using novel polymeric membranes. The selectivity ranges from about 10 to 30 under typical operating conditions. We report here a much higher selectivity (about 30–300) for CO₂/H₂ separation using room-temperature ionic liquid solvents. Actual quantitative predictions for such gas-separations have been made for the first time using our equation-of-state model, which was developed in this study and verified experimentally. The present results will provide useful information for far less energy-intensive distillation methods, as well as possible pressure swing adsorption techniques since ionic liquids are essentially non-volatile and can be regarded, from the point of view of sorbents, as “solid” materials.     

Hydrogen separation and purification using crosslinkable PDMS/zeolite A nanoparticles mixed matrix membranes

The transport properties of gases in polydimethylsiloxane (PDMS)/zeolite A mixed matrix membranes (MMMs) were determined based on pure gas permeation experiments. MMMs were prepared by incorporating zeolite 4A nanoparticles into a PDMS matrix using a new procedure. The permeation rates of C₃H₈, CH₄, CO₂, and H₂ were evaluated through a dense homogeneous pure PDMS membrane and PDMS/4A MMMs to assess the viability of these membranes for natural gas sweetening and hydrogen purification. SEM investigations showed good adhesion of the polymer to the zeolite in MMMs. Permeation performance of the membranes was also investigated using a laboratory-scale gas separation apparatus and effects of feed pressure, zeolite loading and pore size of zeolite on the gas separation performance of the MMMs were evaluated. The MMMs exhibited both higher selectivity of H₂/CH₄ and H₂ permeability as compared with the neat PDMS membrane, suggesting that these membranes are very promising for gas separations such as H₂/CH₄ separation.     

Co-based zeolitic imidazolate framework ZIF-9 membranes prepared on α-Al2O3 tubes through covalent modification for hydrogen separation

Hydrogen has been regarded as the most promising clean and renewable energy. Beside the production of the hydrogen, the separation of hydrogen is also an import issue before it can be used in fuel cells. Membrane-based separation technologies have gained considerable attentions due to its high efficiency and low energy consumption. Zeolite imidazolate framework (ZIF) membranes have drawn intense interest due to their zeolite-like properties such as permanent porosity, uniform pore size and exceptional thermal and chemical stability. It is rather challenged to prepare well-intergrown Co-based zeolitic imidazolate frameworks (ZIFs) membranes on porous α-Al₂O₃ tubes since Co-based ZIFs prefer to form crystals in the synthesis solution rather than grow as membrane layer on the support surface. In this work, we report the preparation of high-quality ZIF-9 membrane with high H₂/CO₂ selectivity and excellent thermal stability by using 3-aminopropyltriethoxysilane (APTES) as a covalent linker to modify the α-Al₂O₃ tube. Due to the formation of covalent bonds between APTES and ZIF-9, ZIF-9 nutrients are bound to the support surface, thus promoting the growth of dense and phase-pure ZIF-9 membrane with a thin thickness of about 4.0 μm. The gas separation performances of the ZIF-9 membrane were evaluated by single gas permeation and mixture gas separation of H₂/CO₂, H₂/N₂ and H₂/CH₄, respectively. The mixture separation factors of H₂/CO₂, H₂/CH₄, and H₂/N₂ of the ZIF-9 membrane are 21.5, 8.2 and 14.7, respectively, which by far exceeds corresponding Knudsen coefficients. Moreover, the as-prepared ZIF-9 membrane exhibits excellent stability at a relatively broad range of operating temperature, which is beneficial for the industrial application of hydrogen separation or further membrane reactor.     

Theoretical investigations of permeability and selectivity of Pd–Cu and Pd–Ni membranes for hydrogen separation

Hydrogen is one of the most prospective energy resources with zero polluted emission and high energy utilization, an improved separation and purification performance of hydrogen is critical for application of hydrogen energy. In this work, hydrogen separating performance of Pd–Cu and Pd–Ni alloy membranes are theoretically explored through density functional theory and molecular dynamics calculations. The results demonstrate that both Pd–Cu and Pd–Ni membranes exhibit excellent selectivity to H₂ over N₂, CO, CO₂, CH₄, H₂S at varied temperatures, and are superior to industrial production limit based on predicting permeance of H₂. The outstanding selectivity of Pd–Cu alloy toward H₂ is in accordance with experimental conclusion. Moreover, the DFT calculations are further supported by molecular dynamics simulations, which visually demonstrate the H₂ separation performance of the Pd-based alloys in a dynamic way. This work provides an effective and efficient approach to evaluate the permeability and selectivity of metal alloys membranes for gas separation.     

Effect of PBI-HFA surface treatments on Pd/PBI-HFA composite gas separation membranes

For pure hydrogen separation, palladium was deposited on surface-treated polybenzimidazole (PBI-HFA, 4,4′-(hexafluroisopropylidene)bis(benzoic acid)) via the vacuum electroless plating technique (VELP). Since the hydrophobic characteristics of the polymer surface restrict strong adhesion of Pd on it and cause the peel-off of Pd film, various surface treatments have been employed. To increase the number of Pd anchoring sites on the PBI-HFA surface, mechanical abrasion (polishing) was applied, and to increase the hydrophilicity of the PBI-HFA surface, wet-chemical and O₂ plasma treatment (dry etching) were used. The thickness and effective permeating area of the deposited Pd films on the PBI-HFA membranes were estimated to be in the range of 160–340 nm and 8.3 cm², respectively. Among the tested membranes, membranes with Pd layers deposited on O₂ plasma treated PBI-HFA surfaces had the most uniform microstructure and the least number of defects compared to the other membranes. Gas permeation experiments were performed as a function of temperature and pressure. The gases used in the permeation measurements were H₂, N₂, CO₂, and CO (99.9% purity). A Pd-O₂30 m membrane, fabricated by O₂ plasma surface treatment during 30 min, exhibited superior gas separation performance (H₂ permeability of 275.5 Barrer), and proved to be impermeable to carbon monoxide. Enhancement of H₂ permselectivity of Pd/PBI-HFA composite membrane treated by O₂ plasma shows promising hydrogen separation membrane.     

High performance ZIF-8/PBI nano-composite membranes for high temperature hydrogen separation consisting of carbon monoxide and water vapor

Two types of advanced nano-composite materials have been formed by incorporating as-synthesized wet-state zeolitic imidazolate frameworks-8 (ZIF-8) nano-particles into a polybenzimidazole (PBI) polymer. The loadings of ZIF-8 particles in the two membranes (i.e., 30/70 (w/w) ZIF-8/PBI and 60/40 (w/w) ZIF-8/PBI) are 38.2 vol % and 63.6 vol %, respectively. Due to different ZIF-8 loadings, variations in particle dispersion, membrane morphology and gas separation properties are observed. Gas permeation results suggest that intercalation occurs when the ZIF-8 loading reaches 63.6 vol %. The incorporation of ZIF-8 particles significantly enhances both solubility and diffusion coefficients but the enhancement in diffusion coefficient is much greater. Mixed gas tests for H₂/CO₂ separation were conducted from 35 to 230 °C, and both membranes exhibit remarkably high H₂ permeability and H₂/CO₂ selectivity. The 30/70 (w/w) ZIF-8/PBI membrane has an H₂/CO₂ selectivity of 26.3 with an H₂ permeability of 470.5 Barrer, while the 60/40 (w/w) ZIF-8/PBI membrane has an H₂/CO₂ selectivity of 12.3 with an H₂ permeability of 2014.8 Barrer. Mixed gas data show that the presence of CO or water vapor impurity in the feed gas stream does not significantly influence the membrane performance at 230 °C. Thus, the newly developed H₂-selective membranes may have bright prospects for hydrogen purification and CO₂ capture in realistic industrial applications such as syngas processing, integrated gasification combined cycle (IGCC) power plant and hydrogen recovery.     

Atomic-scale investigations of enhanced hydrogen separation performance from doping boron and nitrogen in graphdiyne membrane

Separation of hydrogen from gases mixtures is of great interest as hydrogen energy is among the most promising renewable energies. Graphdiyne shows huge potential as membrane for gas separation due to its uniform pore and atomic-scale thickness. In this work, hydrogen separation performance of graphdiyne, B-doped graphdiyne and BN-doped graphdiyne membranes are evaluated through first principles and molecular dynamics calculations. It is revealed that the selectivity of BN-doped graphdiyne to H₂ is much greater than those of graphdiyne and B-doped graphdiyne in this study and that of N-doped graphdiyne reported in previous work. The permeance of H₂ for the BN-doped graphdiyne membrane exceeds the industrial production limit at various temperatures. A high separation efficiency of H₂ can be achieved by reducing temperature below 275, 225 and 390 K for graphdiyne, B-doped graphdiyne and BN-doped graphdiyne membranes, respectively. Therefore, BN-doped graphdiyne is a prospective membrane for highly selective hydrogen separation at room temperature, and it is also demonstrated by molecular dynamics simulations of permeation process. This study provides an effective approach to evaluate selectivity and permeance of graphdiyne-based membranes for gases separation.     

Molecular-level mixed matrix membranes comprising Pebax and POSS for hydrogen purification via preferential CO2 removal

The molecular-level mixed matrix membranes (MMMs) comprising Pebax^® and POSS have been developed by tuning the membrane preparation process in this work. They exhibit a simultaneous enhancement in CO₂ permeability and CO₂/H₂ selectivity by optimizing the POSS content at extremely low loadings. This is mainly attributed to the large cavity of POSS itself and its effect on the segmental-level polymeric chain packing. More interestingly, the Pebax^®/POSS MMMs reveal a much higher separation performance in the mixed gas test than that in the pure gas test. The highest CO₂/H₂ selectivity reaches 52.3 accompanied by CO₂ permeability of 136 Barrer at 8 atm and 35 °C. This is due to the CO₂-induced plasticization that improves the free volume and polymer chain mobility, hence benefiting the interaction between the polymer matrix and penetrant CO₂. These features may ensure the superiority of Pebax^®/POSS molecular-level MMMs as CO₂-selective membranes in the industrial application of hydrogen purification.     

Macrovoid-free high performance polybenzimidazole hollow fiber membranes for elevated temperature H2/CO2 separations

Thermally robust membranes are required for H₂ production and carbon capture from hydrocarbon fuel derived synthesis (syn) gas. Polybenzimidaole (PBI) materials have exceptional thermal, chemical and mechanical characteristics and high H₂ perm-selectivity for efficient syngas separations at process relevant conditions. The large gas volumes processed mandate the use of a high-throughput, small footprint hollow fiber membrane (HFM) platform. In this work, an industrially attractive spinning protocol is developed to fabricate PBI HFMs with unprecedented H₂/CO₂ separation performance. A unique dope composition incorporating an acetonitrile diluent is discovered enabling asymmetric macro-void free PBI HFM fabrication using a water coagulant. The influences of dope viscosity, coagulant chemistry, and air gap on HFM morphology are evaluated. Elevated temperature (up to 350 °C) H₂ permeances of 400 GPU with H₂/CO₂ selectivities > 20 are achieved. This unprecedented separation performance is a ground breaking achievement at temperatures traditionally considered out-of-reach for polymeric membranes.     

CO2-selective membranes for hydrogen purification and the effect of carbon monoxide (CO) on its gas separation performance

Industrial hydrogen production may prefer CO₂-selective membranes because high-pressure H₂ can therefore be produced without additional recompression. In this study, high performance CO₂-selective membranes are fabricated by modifying a polymer–silica hybrid matrix (PSHM) with a low molecular weight poly(ethylene glycol) dimethyl ether (PEGDME). The liquid state of PEGDME and its unique end groups eliminate the crystallization tendency of poly(ethylene glycol) (PEG). The methyl end groups in PEGDME hinder hydrogen bonding between the polymer chains and significantly enhance the gas diffusivity. In pure gas tests, the membrane containing 50 wt% additive shows CO₂ gas permeability and CO₂/H₂ selectivity of 1637 Barrers and 13 at 35 °C, respectively. In order to explore the effect of real industrial conditions, the gas separation performance of the newly developed membranes has been studied extensively using binary (CO₂/H₂) and ternary gas mixtures (CO₂/H₂/carbon monoxide (CO)). Compared to pure gas performance, the second component (H₂) in the binary mixed gas test reduces the CO₂ permeability. The presence of CO in the feed gas stream decreases both CO₂ and H₂ permeability as well as CO₂/H₂ selectivity as it reduces the concentration of CO₂ molecules in the polymer matrix. The mixed gas results affirm the promising applications of the newly developed membranes for H₂ purification.     

Selective and efficient hydrogen separation of Pd–Au–Ag ternary alloy membrane

The widespread demand for clean energy stimulates great interest to hydrogen energy with high energy density and conversion efficiency. Separation technologies by membranes are increasingly applied for hydrogen separation because of its excellent performance and low consumption. In this work, density functional theory simulations is used to study hydrogen separation of Pd–Au–Ag membrane, and the performance of Pd–Au alloy is also compared and discussed. The results indicate that Pd–Au alloy shows superior selectivity to H₂ gas over CO, N₂, CH₄, CO₂ and H₂S gases, which is in line with experimental results. In particular, the separation selectivity of Pd–Au–Ag to H₂ is significantly greater than those for Pd–Au alloy and several currently reported materials. Moreover, the permeability of H₂ in Pd–Au–Ag exceeds the limits for industrial production at deferent temperatures. Our calculations demonstrate that Pd–Au–Ag alloy present excellent performance as a promising membrane for hydrogen separation.     

Development of hydrogen-selective CAU-1 MOF membranes for hydrogen purification by ‘dual-metal-source’ approach

Hydrogen provides reliable, sustainable, environmental and climatic friendly energy to meet world's energy requirement and it also has high energy density. Hydrogen is relevant to all of the energy sectors-transportation, buildings, utilities and industry. In all of these sectors, hydrogen-rich gas streams are needed. Thus, hydrogen-selective membrane technology with superior performances is highly demanded for separation and purification of hydrogen gas mixtures. In this study, novel [Al₄(OH)₂(OCH₃)₄(H₂N-BDC)₃]·xH₂O (CAU-1) MOF membranes with accessible pore size of 0.38 nm are evaluated for this goal of hydrogen purification. High-quality CAU-1 membranes have been successfully synthesized on α-Al₂O₃ hollow ceramic fibers (HCFs) by secondary growth assisted with the homogenously deposited CAU-1 nanocrystals with a size of 500 nm as seeds. The energy-dispersive X-ray spectroscopy study shows that the HCFs substrates play dual roles in the membrane preparation, namely aluminum source and as a support. The crystals in the membrane are intergrown together to form a continuous and crack-free layer with a thickness of 4 μm. The gas sorption ability of CAU-1 MOF materials is examined by gas adsorption measurement. The isosteric heats of adsorption with average values of 4.52 kJ/mol, 12.90 kJ/mol, 12.82 kJ/mol and 27.99 kJ/mol are observed for H₂, N₂, CH₄, and CO₂ respectively, indicating different interactions between CAU-1 framework and these gases. As-prepared HCF supported CAU-1 membranes are tested by single and binary gas permeation of H₂/CO₂, H₂/N₂ and H₂/CH₄ at different temperatures, feed pressures and testing time. The permeation results show preferential permeance of H₂ over CO₂, N₂, and CH₄ with high separation factors of 12.34, 10.33, and 10.42 for H₂/CO₂, H₂/N₂, H₂/CH₄, respectively. The temperature, pressure and test time dependent studies reveal that HCFs supported CAU-1 membranes possess high stability, resistance to cracking, temperature cycling, high reproducibility, these of which combined with high separation efficiency make this type of MOF membranes are promising for hydrogen recycling from industrial exhausts.     

Characterizations of polybenzimidazole based electrochemical hydrogen pumps with various Pt loadings for H2/CO2 gas separation

Carbon capture and storage (CCS) technologies have been intensively researched and developed to cope with climate change, by reducing atmospheric CO₂ concentration. The electrochemical hydrogen pumps with phosphoric acid doped polybenzimidazole (PBI) membrane are evaluated as a process to concentrate CO₂ and produce pure H₂ from anode outlet gases (H₂/CO₂ mixture) of molten carbonate fuel cells (MCFC). The PBI-based hydrogen pump without humidification (160 °C) can provide higher hydrogen separation performances than the cells with perfluorosulfonic-acid membranes at a relative humidity of 43% (80 °C), suggesting that the pre-treatment steps can be decreased for PBI-based systems. With the H₂/CO₂ mixture feed, the current efficiency for the hydrogen separation is very high, but the cell voltage increase, compared to the pure hydrogen operation, mainly due to the larger polarization resistance at electrodes, as confirmed by electrochemical impedance spectroscopy (EIS). The performance evaluation with various Pt loadings indicates that the hydrogen oxidation reaction at anodes is rate determining, and therefore the Pt loading at cathodes can be decreased from 1.1 mg/cm² to 0.2 mg/cm² without significant performance decay. The EIS analysis also confirms that the polarization resistances are largely dependent on the Pt loading in anodes.     

Physical aging,high temperature and water vapor permeation studies of UV-rearranged PIM-1 membranes for advanced hydrogen purification and production

Ultraviolet (UV)-rearranged PIM-1 membranes have been shown to exhibit superior gas separation performance for H₂/CO₂ separation. The long-term aging studies of up to 100 days were investigated and revealed that the UV-rearranged PIM-1 membranes are much more stable than the original PIM-1 membrane. By positron annihilation lifetime (PAL) analyses, a constant decrease of o-Ps lifetime during physical aging of all membranes was observed, while o-Ps intensity changed sparingly. Compared to pure gas tests, the UV-irradiated PIM-1 membrane shows considerably enhanced separation performance in mixed gas tests with and without CO under high temperatures. Although the UV-rearranged PIM-1 membranes reveal deteriorating gas separation performance under humid feed conditions due to the effect of water vapor induced plasticization, the overall gas separation performance still outperforms most literature data. The successful validation of the separation performance for the UV-rearranged PIM-1 membranes under similar industrial testing conditions may possibly suggest the great potential of this type of membrane for the purification and production of industrial hydrogen.     

Hydrogen enrichment and separation from synthesis gas by the use of a membrane reactor

One of the objectives of the CHRISGAS project was to study innovative gas separation and gas upgrading systems that have not been developed sufficiently yet to be tested at a demonstration scale within the time frame of the project, but which show some attractive merits and features for further development. In this framework CIEMAT studied, at bench scale, hydrogen enrichment and separation from syngas by the use of membranes and membrane catalytic reactors.In this paper results about hydrogen separation from synthesis gas by means of selective membranes are presented. Studies dealt with the evaluation of permeation and selectivity to hydrogen of prepared and pre-commercial Pd-based membranes. Whereas prepared membranes turned out to be non-selective, due to discontinuities of the palladium layer, studies conducted with the pre-commercial membrane showed that by means of a membrane reactor it is possible to completely separate hydrogen from the other gas components and produce pure hydrogen as a permeate stream, even in the case of complex reaction system (H₂/CO/CO₂/H₂O) under WGS conditions gas mixtures.The advantages of using a water-gas shift membrane reactor (MR) over a traditional fixed bed reactor (TR) have also been studied. The experimental device included the pre-commercial Pd-based membrane and a commercial high temperature Fe–Cr-based, WGS catalyst, which was packed in the annulus between the membrane and the reactor outer shell. Results show that in the MR concept, removal of H₂ from the reaction side has a positive effect on WGS reaction, reaching higher CO conversion than in a traditional packed bed reactor at a given temperature. On increasing pressure on the reaction side permeation is enhanced and hence carbon monoxide conversion increases.     

Enhancing hydrogen gas separation performance of thin film composite membrane through facilely blended polyvinyl alcohol and PEBAX

Polymeric membranes offer economic separation processes but are less explored for H₂ separation application. This work aims to unveil the H₂ separation potential of polymeric membrane by developing PVA-based reverse selective composite membrane. CO₂-selective PEBAX was blended at different PVA:PEBAX ratio. The effect of PEBAX blending on membrane morphology, crystallinity and gas separation behavior was studied. Incorporation of PEBAX at <50 wt% resulted in composite with improved CO₂ permeability but selectivity loss. Blending of >60 wt% PEBAX enhanced both permeance and selectivity of the resulted composite as the host matrix was dominated by this PEO containing material thus greatly enhancing polymer chain mobility and promoting CO₂-solubility. The best composite which contains 60 wt% PEBAX exhibited CO₂ permeability of 20.0 Barrer and CO₂/H₂ selectivity of 7.6. This performance surpasses the Robeson's boundary and unleashes the potential of tailoring the properties of polymeric nanocomposite membrane for H₂ separation application through facile PVA/PEBAX blending.