Artificial neural network models for biomass gasification in fluidized bed gasifiers

Artificial neural networks (ANNs) have been applied for modeling biomass gasification process in fluidized bed reactors. Two architectures of ANNs models are presented; one for circulating fluidized bed gasifiers (CFB) and the other for bubbling fluidized bed gasifiers (BFB). Both models determine the producer gas composition (CO, CO₂, H₂, CH₄) and gas yield. Published experimental data from other authors has been used to train the ANNs. The obtained results show that the percentage composition of the main four gas species in producer gas (CO, CO₂, H₂, CH₄) and producer gas yield for a biomass fluidized bed gasifier can be successfully predicted by applying neural networks. ANNs models use in the input layer the biomass composition and few operating parameters, two neurons in the hidden layer and the backpropagation algorithm. The results obtained by these ANNs show high agreement with published experimental data used R² > 0.98. Furthermore a sensitivity analysis has been applied in each ANN model showing that all studied input variables are important.     

Catalytic supercritical water gasification mechanism of coal

Catalytic supercritical water gasification (SCWG) for H₂ production is a hopeful way of coal conversion to replace the traditional coal utilization mode. At present, the detailed catalytic mechanism in the process remains unknown. Herein, a comprehensive catalytic SCWG mechanism of coal is proposed by establishing a novel catalytic kinetic model. It shows that catalysts (K₂CO₃) break up the coal matrix by a cyclic redox reaction to produce plenty of mesopores, accelerating steam reforming of fixed carbon and coal pyrolysis. Water-gas shift reaction is facilitated by K₂CO₃ via formation of formate, which then promotes steam reforming of CH₄ at high temperature (≥700 °C) due to the decreasing CO. The proposed mechanism provides important insights in catalytic SCWG process of coal.     

Influence of AlCl3 and oxidant catalysts on hydrogen production from the supercritical water gasification of dewatered sewage sludge and model compounds

Hydrogen has attracted significant attention as a clean energy source. Supercritical water gasification (SCWG) technology can produce hydrogen-rich gas while also disposing of sludge. The hydrogen yield from the SCWG of sludge is greatly increased when catalyzed by AlCl₃. In this paper, a combined catalyst based on AlCl₃ was proposed to further increase the hydrogen yield of SCWG of dewatered sewage sludge (DSS). Analysis of the products from catalytic gasified of DSS and its model compounds were used to propose a catalytic mechanism and reaction pathway of the catalytic SCWG of DSS. Among the combined catalysts used for the SCWG of DSS, 10 wt% AlCl₃–H₂O₂ (mass ratio 8:2) had the best hydrogen production effect, and the hydrogen yield reached 8.88 mol/kg organic matter. This was 14% higher than when catalyzed by 10 wt% AlCl₃. During catalysis with AlCl₃, Al³⁺ reacted with OH⁻ in water and precipitated as Al(OH)₃, which produced an acidic environment in the liquid product. Al(OH)₃ dehydrated to form an AlO(OH) and deposited in the solid product. A small amount of H₂O₂ promoted the steam reforming reaction of organic matter in DSS, which increased the hydrogen yield. H₂O₂ further promoted the hydrogen yield in an acidic environment. The catalytic effect of AlCl₃ was unaffected by H₂O₂. The H⁺ generated by AlCl₃ during catalysis promoted H₂O₂ to further depolymerized organic matter (such as humic substances) in DSS, so that AlCl₃–H₂O₂ catalyzed the SCWG of DSS to further increase the hydrogen yield. The order of hydrogen yield catalyzed by AlCl₃–H₂O₂ was guaiacol > humic acid > glycerol > alanine > glucose. Compared with AlCl₃, AlCl₃–H₂O₂ reduced the hydrogen yield of glucose by nearly 20% and increased the hydrogen yield of humic acid by about 17% (25.81 mol/kg feed).     

Catalytic supercritical water gasification of aqueous phase directly derived from microalgae hydrothermal liquefaction

Microalgae (N. chlorella) hydrothermal liquefaction (HTL) was conducted at 320 °C for 30 min to directly obtain original aqueous phase with a solvent-free separation method, and then the supercritical water gasification (SCWG) experiments of the aqueous phase were performed at 450 and 500 °C for 10 min with different catalysts (i.e., Pt-Pd/C, Ru/C, Pd/C, Na₂CO₃ and NaOH). The results show that increasing temperature from 450 to 500 °C could improve H₂ yield and TGE (total gasification efficiency), CGE (carbon gasification efficiency), HGE (hydrogen gasification efficiency), TOC (total organic carbon) removal efficiency and tar removal efficiency. The catalytic activity order in improving the H₂ yield was NaOH > Na₂CO₃ > None > Pd/C > Pt-Pd/C > Ru/C. Ru/C produced the highest CH₄ mole fraction, TGE, CGE, TOC removal efficiency and tar removal efficiency, while NaOH led to the highest H₂ mole fraction, H₂ yield and HGE at 500 °C. Increasing temperature and adding proper catalyst could remarkably improve the SCWG process above, but some N-containing compounds were difficult to be gasified. This information is valuable for guiding the treatment of the aqueous phase derived from microalgae HTL.     

Comprehensive experimental study on supercritical water gasification of oilfield sludge: Effect of operation parameters,and catalysts on the products

Supercritical water gasification (SCWG) was adopted to treat oilfield sludge and produce syngas. The effect of temperature (400–450 °C), reaction time (30–90 min) and catalyst addition on syngas production and residual products during SCWG of oilfield sludge was studied. When increasing SCWG temperature from 400 to 450 °C with reaction time of 60 min, the H₂ yield and the selectivity of H₂ increased significantly from 0.53 mol/kg and 75.53% to 0.98 mol/kg and 78.09%, respectively. It is noteworthy that when the reaction time was too long, CO₂ and CO were converted to CH₄ with the consumption of H₂ via methanation reaction. The addition of Ni/Al₂O₃ catalyst can substantially promote the production of high-quality syngas from SCWG of oilfield sludge. The H₂ yield and its selectivity at 450 °C and 60 min were as high as 1.37 mol/kg and 84.05% with 10Ni/Al catalyst. Moreover, the catalysts with bimetal loading (Fe–Ni, Rb–Ni or Ce–Ni) were found to be beneficial for improving gasification efficiency, H₂ yield, and the degradation of organic compounds. Among them, 5 wt% Rb on 10Ni/Al catalyst performed the best catalytic activity for SCWG at 450 °C and 60 min, which had the highest H₂ yield of 1.67 mol/kg and selectivity of 86.09%. More than 90% of total organic carbon in sludge was decomposed after the SCWG with all the catalysts. These findings indicated that catalytic SCWG is a promising alternative for efficiently dealing with oilfield sludge.     

Activity and stability of TiO2 samples with different phase compositions in the decomposition of formaldehyde in SCW

TiO₂ samples with different crystal sizes and compositions were synthesized using a sol-gel method at different calcination temperatures (350–900 °C). The activity and stability of TiO₂ samples were determined by the gasification of formaldehyde in supercritical water (SCW) and by treatment in SCW. Increasing calcination temperature and SCW gasification (SCWG)/SCW treatment decreased the surface area of anatase TiO₂ samples due to growing crystallite size via agglomeration and sintering. Among anatase TiO₂ samples, the TiO₂ calcinated at 450 °C was found as the most suitable material under SCW conditions. However, the surface area of rutile TiO₂ slightly increased from 17.2 m² g^?1 to 19.8 m² g^?1 with the weakly crumbling of particles during SCWG. The highest hydrogen formation (63%) from formaldehyde in the SCW was obtained in the presence of anatase TiO₂ calcined at 350 °C and rutile TiO₂ calcined at 800 °C. CO₂ formation in the presence of anatase TiO₂ is higher than rutile TiO₂ because of the presence of active lattice oxygen species (O^?, O^2?) based on O₂-TPD.     

Comparative study between supported and doped MgO catalysts in supercritical water gasification for hydrogen production

Different catalyst structures may influence the catalytic performance of catalysts in supercritical water gasification (SCWG). This study reports the catalytic activity of supported (SP) and doped (DP) MgO catalysts in catalyzing the gasification of oil palm frond (OPF) biomass in supercritical water to produce hydrogen. Two types of supported catalysts, labelled as Ni-SP (nickel supported MgO) and Zn-SP (zinc supported MgO), were synthesized via impregnation method. Another two types of doped catalysts, labelled as Ni-DP (nickel doped MgO) and Zn-DP (zinc doped MgO), were synthesized by using the self-propagating combustion method. All the synthesized catalysts were found to be pure with the doped catalysts exhibited small crystallites, in comparison to that produced by the supported catalysts. The specific surface area increased in the order of Ni-DP (67.9 m² g⁻¹) > Zn-DP (36.3 m² g⁻¹) > Ni-SP (30.1 m² g⁻¹) > Zn-SP (13.1 m² g⁻¹). Regardless of supported or doped, the Ni-based catalysts always had larger specific surface area than that in the Zn-based catalysts. Unexpectedly, the Zn-based catalysts with smaller surface area for SCWG produced higher hydrogen (H₂) yield from the OPF biomass. When compared to the non-catalytic reaction, the H₂ yield increased by 187.2% for Ni-SP, 269.0% for Zn-SP, 361.7% for Ni-DP, and 438.1% for Zn-DP. Among the studied catalysts, the Zn-DP displayed the highest H₂ yield because it had the highest number of basic sites; approximately twenty-fold higher than that of the Zn-SP catalyst. The Zn-DP also proved to be the most stable catalyst, as verified from the X-Ray photoelectron spectroscopy (XPS) results. As such, this study concludes that the catalytic performances of the synthesized catalysts do not only depend on the specific surface area, but they are also influenced by the number of basic sites and the catalyst stability. It is trustworthy to note that this is the initial study that associated SCWG with doped catalysts. The doped catalysts, hence, may serve as a new catalyst system to generate SCWG reactions.     

Application of experimental design methodology for optimization of biofuel production from microalgae

Optimization of biofuel productivity, in terms of lipid content, polysaccharide content, and calorific value, from microalgae was performed by varying four variables (temperature, light intensity, nitrogen content, and CO₂ addition) using a 2⁴ full factorial design. A statistical analysis showing the influence of each variable and their interactions was conducted. The selected variables all influence biofuel productivity, but their importance varies according to the sequence: CO₂ addition > temperature > nitrogen content > light intensity. Interactive effects of temperature with light intensity and nitrogen with CO₂ addition for lipid and polysaccharide productivities were identified, respectively. For calorific value, interactive effects of CO₂ addition with light intensity and nitrogen content were observed. The highest biofuel productivity was obtained at the following conditions: temperature (>25 °C), light intensity (>60 μmol photons m⁻² s⁻¹), nitrogen content (<50 mg L⁻¹), and CO₂ addition (>18 mL L⁻¹ d⁻¹). 10 days was found to be the most favorable cultivation time for lipid production under the investigated conditions.     

Structural and catalytic studies of Mg1-xNixO nanomaterials for gasification of biomass in supercritical water for H2-rich syngas production

Nowadays, catalytic supercritical water gasification (SCWG) is undoubtedly used for production of H₂-rich syngas from biomass. The present study reported the synthesis and characterisation of Mg_1-xNi_xO (x = 0.05, 0.10, 0.15, 0.20) nanomaterials that were obtained via self-propagating combustion (SPC) method, and catalysed the SCWG for the first time. It had found that increased the nickel (Ni) content in the catalyst reduced the crystallite size, thus, increased the specific surface area, which influenced the catalytic activity. The specific surface area followed the order of Mg_0.95Ni_0.05O (36.2 m² g⁻¹) < Mg_0.90Ni_0.10O (58.9 m² g⁻¹) < Mg_0.85Ni_0.15O (63.6 m² g⁻¹) < Mg_0.80Ni_0.20O (67.9 m² g⁻¹). From the Rietveld refinement, the Ni that was successfully partial substituted in the cubic crystal structure of MgO resulting in a cell contraction which ascribed the reduction of crystallite size. Increased the amount of Ni also narrowed the pore size distribution ranging between 4.17 nm and 6.23 nm, as well as increased the basicity active site up to 5741.0 μmol g⁻¹ at medium basic strength. All the synthesised nanocatalysts were catalysed the SCWG of OPF (oil palm frond) biomass. Among them, the mesoporous Mg_0.80Ni_0.20O nanocatalyst exhibited the highest total gas volume of 193.5 mL g⁻¹ with 361.7% increment of H₂ yield than that of the non-catalytic reaction.     

A datamining approach to classify,select and predict the formation enthalpy for intermetallic compound hydrides

In this paper, two techniques of datamining tools were adopted, a principal component analysis (PCA) and artificial neural network (ANN). A PCA to classify, select and identify several combinations between transition element A and B (B = Ti, Zr, Hf, Sc, Y, La and Th) and ANN to predict ΔH for ternary hydrides. Based on the datasets selected from different works, a principal component analysis (PCA) has been applied to select, classify and identify around 76 possible combinations between transition metal elements A and B. The results showed that the clustering of combinations A-B are significantly influenced by the atomic parameters of element A, such atomic radius (R_A), Pauling's electronegativity (χ_A) and atomic electron density (Z_A/R_A³). From 76 combinations, 55 systems which have χ_A ≥ 1.5, Z_A/R_A³>1.28 and R_A < 1.46 Å are categorized as group 1. On the other hand, 21 systems which have χ_A < 1.5, Z_A/R_A³ < 1.28, and R_A > 1.46 Å are categorized as group 2. From the first group, 46 different combinations are identified and have a negative ΔH, within 18 well-known promising binary alloys of hydrogen storage.An (6-15-1) architecture of artificial neural network (ANN) has been developed to estimate the ΔH for the other ternary hydrides selected from different published works. The performance indices such as relative error, coefficient of determination (R²) and mean square error (MSE) were used to control the performance of obtained results. In addition to this, the ΔH obtained from ANN model were compared with those experimental data and theoretical results available in the literature.     

Hydrogen production by biomass gasification in supercritical water with bimetallic Ni-M/γAl2O3 catalysts (M = Cu, Co and Sn)

Supercritical water gasification (SCWG) of wet biomass is a very promising technology for hydrogen energy and the utilization of biomass resources. Ni-based catalysts are effective in catalyzing SCWG of original biomass and organic compounds for hydrogen production. In this paper, hydrogen production by SCWG of glucose over alumina-supported nickel catalysts modified with Cu, Co and Sn was studied. The bimetallic Ni-M (M = Cu, Co and Sn) catalysts were prepared by a co-impregnation method and tested in an autoclave reactor at 673 K with a feedstock concentration of 9.09 wt.%. XRD, XRF, N₂ adsorption/desorption, SEM and TGA were adopted to investigate the changes of chemical properties between Ni and Ni-M catalysts and the deactivation mechanism of catalysts. According to the experimental results, the hydrogen yield followed this order: Ni-Cu/γAl₂O₃ > Ni/γAl₂O₃ > Ni-Co/γAl₂O₃ > Ni-Sn/γAl₂O₃. The results show that Cu could improve the catalytic activity of Ni catalyst in reforming reaction of methane to produce hydrogen in SCWG. In addition, Cu can mitigate the sintering of alumina detected by SEM. Co was found to be an excellent promoter of Ni-based catalyst in relation to hydrogen selectivity.     

Reforming of methanol to produce hydrogen over the Au/ZnO catalyst

Gold particle with an average size of d_Au ~ 4 nm was dispersed on ZnO by the deposition precipitation method. The fabricated Au/ZnO catalyst was used to produce hydrogen from reforming of methanol. Four reforming reactions, i.e., decomposition of methanol (DM), steam reforming of methanol (SRM), partial oxidation of methanol (POM) and oxidative steam reforming of methanol (OSRM), were evaluated in a fixed bed reactor. A reaction temperature of T_R > 623 K was required for catalyzing reactions of DM and SRM. Interestingly, high methanol conversion (C_MeOH > 90%) was found from reforming reactions of POM and OSRM at an amazing low temperature of T_R < 473 K. Besides, a presentable hydrogen yield (R_H2 ~ 2.4) and a low selectivity of CO (S_CO ~ 1%) were simultaneously attained from the reaction of OSRM. Therefore, the low temperature OSRM reaction over the Au/ZnO catalyst is suggested as a friendly reforming process for on-board production of hydrogen.     

Computational evaluation of 2D metal-organic frameworks with TMX4-centers (X = O,S and Se) for CO2 electroreduction

Electrochemical CO₂ reduction into value-added fuels and chemicals is regarded as a highly efficient way to achieve a carbon neutral cycle. Recently, two-dimensional metal-organic frameworks (2D MOFs) have attracted much attention in CO₂ reduction reaction (CO₂RR). Herein, we employed density functional theory (DFT) to study the catalytic performance of 48 kinds of the π-d conjugated 2D layered MOFs, i.e., TM-BHX, composed of transition metal ions and multidentate organic ligands, such as benzenehexaol (BHO), benzenehexathiol (BHT) and benzenehexaselenolate (BHS), for CO₂RR. By investigating the thermodynamic stability and electrochemical stability, conductivity and the free energy change of the first hydrogenation step (CO₂ + H⁺ + e^? → 1COOH or CO₂ + H⁺ + e^? → 1HCOO), nine TM-BHX were selected from 48 MOFs, including TM-BHT (TM = Cr, Fe, Co, Ru, Rh, Ir) and TM-BHS (TM = Ru, Rh, Ir). Possible reaction pathways of CO₂ reduction into C1 products were explored to determine the CO₂RR mechanism. Our results showed that among 9 candidates, Cr-, Fe-, Co-BHT, and Ir–BHS not only exhibit high activity with low limiting potential (?0.30, ?0.29, 0, and ?0.49 V, respectively), but also have high CO₂RR selectivity with the positive value of U_L(CO₂) – U_L(H₂), so they are promising CO₂RR electrocatalysts. This work provides a new kind of 2D MOFs as efficient CO₂RR electrocatalysts for experimental research.     

Supercritical water gasification of oil-containing wastewater with a homogeneous catalyst: Detailed reaction kinetic study

Supercritical water gasification (SCWG) is a promising technology for oil-containing wastewater treatment. This paper aims to establish a reaction kinetic model to provide better guidance for optimal industrial reactor design. The model is developed based on the experimental results obtained from K₂CO₃-catalyzed SCWG of diesel (the model compound of oil containment in wastewater) at various conditions of 500–650 °C and 15.23–64.45 s. Then the model validation by using the experimental data from other conditions. The validation results showed that the kinetic model can predict the gas concentration with an acceptable deviation. Afterward, the indicators of carbon gasification efficiency and gas yield versus residence time are predicted. The results show that the required residence time for the complete gasification is varied from 214.2 to 2150.8 s when the temperature changes from 500 to 650 °C. Moreover, the reaction rate analysis result indicates that the two reactions contributed most to the hydrogen production are the forward water-gas shift and the reverse CO methanation reaction. Additionally, the sensitivity analysis result reveals that the hydrolysis reaction of diesel has a significant influence at the initial stage, while the CO and CO₂ methane reactions play a vital role at the late stage for gas production.     

Hydrogen production by catalytic gasification of coal in supercritical water with alkaline catalysts: Explore the way to complete gasification of coal

Supercritical water gasification (SCWG) of coal is a promising technology for clean coal utilization. In this paper, hydrogen production by catalytic gasification of coal in supercritical water (SCW) was carried out in a micro batch reactor with various alkaline catalysts: Na₂CO₃, K₂CO₃, Ca(OH)₂, NaOH and KOH. H₂ yield in relation to the alkaline catalyst was in the following order: K₂CO₃ ≈ KOH ≈ NaOH > Na₂CO₃ > Ca(OH)₂. Then, hydrogen production by catalytic gasification of coal with K₂CO₃ was systematically investigated in supercritical water. The influences of the main operating parameters including feed concentration, catalyst loading and reaction temperature on the gasification characteristics of coal were investigated. The experimental results showed that carbon gasification efficiency (CE, mass of carbon in gaseous product/mass of carbon in coal × 100%) and H₂ yield increased with increasing catalyst loading, increasing temperature, and decreasing coal concentration. In particular, coal was completely gasified at 700 °C when the weight ratio of K₂CO₃ to coal was 1, and it was encouraging that raw coal was converted into white residual. At last, a reaction mechanism based on oxygen transfer and intermediate hybrid mechanism was proposed to understand coal gasification in supercritical water.     

Utilization of CO2 for syngas production by CH4 partial oxidation using a catalytic membrane reactor

In this research, a synthetic flue gas mixture with added methane was used as the feed gas in the process of dry reforming with partial oxidation of methane using a laboratory scale catalytic membrane reactor to produce hydrogen and carbon monoxide that can present the starting point for methanol or ammonia synthesis and Fischer-Tropsch reactions. 0.5% wt% Rh catalyst was deposited on a γ-alumina support using rhodium (III) chloride precursor and incorporated into a shell and tube membrane reactor to measure the yield of synthesis gas (CO and H₂) and conversion of CH₄, O₂ and CO₂ respectively. These measurements were used to determine the reaction order and rate of CO₂. The conversion of CO₂ and CH₄ were determined at different gas hourly space velocities. The reaction order was determined to be a first-order with respect to CO₂. The rate of reaction for CO₂ was found to follow an Arrhenius equation having an activation energy of 49.88 × 10⁻¹ kJ mol⁻¹. Experiments were conducted at 2.5, 5 and 8 ml h⁻¹ g⁻¹ gas hourly space velocities and it was observed that increasing the hourly gas velocities resulted in a higher CO₂ and CH₄ conversions while O₂ conversion remained fairly constant. CO₂ had a high conversion rate of 96% at 8 ml h⁻¹ g⁻¹. The synthesized catalytic membrane was characterized by Scanning Electron Microscopy (SEM) and the Energy Dispersive X-ray Analysis (EDXA) respectively. The micrographs showed the Rh particles deposited on the alumina support. Single gas permeation of CH₄, CO₂ and H₂ through the alumina support showed that the permeance of H₂ increased as the pressure was increased to 1 × 10⁵ Pa. The order of gas permeance was H₂ (2.00 g/mol) > CH₄ (16.04 g/mol) > N₂ (28.01 g/mol) > O₂ (32 g/mol) > CO₂ (44.00 g/mol) which is indicative of Knudsen flow mechanism. The novelty of the work lies in the combination of exothermic partial oxidation and endothermic CO₂ and steam reforming in a single step in the membrane reactor to achieve near thermoneutrality while simultaneously consuming almost all the greenhouse gases in the feed gas stream.     

Mechanisms of synthesis gas production via thermochemical cycles over La0·3Sr0·7Co0·7Fe0·3O3

La_0·3Sr_0·7Co_0·7Fe_0·3O₃ (LSCF3773) was chosen as an oxygen carrier material for synthesis gas production and synthesized using ethylene-diamine-tetra-acetic acid (EDTA) citrate-complexing method. LSCF exhibited a pure cubic structure where 110 and 100 plane diffractions were active for CO₂ splitting, while 111 was more favored by H₂O splitting. Overall oxygen storage capacity (OSC) of LSCF was 4072 μmol/g_cat. During the reduction process, regular cations (Co⁴⁺, Fe⁴⁺), polaron cations (Co³⁺, Fe³⁺) and localized cations (Co²⁺, Fe²⁺) were achieved when the LSCF was reduced at 500, 700 and 900 °C, respectively. The strength of the active sites depended on reduction temperatures. An increase in oxidation temperature enhanced H₂ production at temperature ranging from 500 °C to 700 °C while effected CO production at 900 °C. H₂O and CO₂ was competitively split during the oxidation step, especially at 700 °C. The activation energy of each reaction was ordered as; CO₂ splitting > H₂O splitting > CO₂ adsorption, supporting the above evidence where H₂ and CO production were found to increase when the operating temperature was increased.     

Investigation of the conversion mechanism for hydrogen production by coal gasification in supercritical water

The technology of supercritical water gasification (SCWG) of coal has a great prospect because it converts coal into hydrogen-rich gas products efficiently and cleanly. However, there are bottlenecks affecting the complete gasification of coal in supercritical water (SCW) without catalyst under moderate conditions. This work is to explore the restricted factor for complete gasification of coal in SCW by investigating the conversion mechanism. The conversion mechanism of SCWG of coal with and without K₂CO₃ is proposed. Polycyclic aromatic hydrocarbons (PAHs) with graphite phase structures are formed by the condensation of aromatic structures at 550–750 °C. It is the restricted factor due to its characteristic of difficulty to be gasified. There is no condensation of aromatic structures in the process of SCWG of coal with K₂CO₃, which effectively inhibited the formation of PAHs with graphite phase structures. K₂CO₃ dramatically promoted the SCWG of coal, leading to carbon gasification efficiency (CE) reaching 98.43%.     

Effect of preparation methods on the performance of Ni/Al2O3 catalysts for aqueous-phase reforming of ethanol: Part I-catalytic activity

The effect of preparation method on the performance of Ni/Al₂O₃ catalysts for aqueous-phase reforming of ethanol (EtOH) has been investigated. The first catalyst was prepared by a sol–gel (SG) method and for the second one the Al₂O₃ support was made by a solution combustion synthesis (SCS) route and then the metal was loaded by standard wet impregnation. The catalytic activity of these catalysts of different Ni loading was compared with a commercial Al₂O₃ supported Ni catalyst [CM (10%)] at different temperatures, pressures, feed flow rates, and feed concentrations. Based on the product distribution, the proposed reaction pathway is a mixture of dehydrogenation of EtOH to CH₃CHO followed by C–C bond breaking to produce CO + CH₄ and oxidation of CH₃CHO to CH₃COOH followed by decarbonylation to CO₂ + CH₄. CH₄(C₂H₆ and C₃H₈) also can form via Fischer–Tropsch reactions of CO/CO₂ with H₂. The CH₄ (C₂H₆ and C₃H₈) reacts to form hydrogen and carbon monoxide through steam reforming, while CO converts to CO₂ mostly through the water–gas shift reaction (WGSR). SG catalysts showed poorer WGSR activity than the SCS catalysts. The activation energies for H₂ and CO₂ production were 153, 155 and 167 kJ/mol and 158, 160 and 169 kJ/mol for SCS (10%), SG (10%), and CM (10%) samples, respectively.     

100 t/a-Scale demonstration of direct dimethyl ether synthesis from corncob-derived syngas

Direct conversion of biomass-derived syngas (bio-syngas) to dimethyl ether (DME) at pilot-scale (100 t/a) was carried out via pyrolysis/gasification of corncob. The yield rate of raw bio-syngas was 40–45 Nm³/h with less than 20 mg/Nm³ of tar content when the feedrate of dried corncob was 45–50 kg/h. After absorption of O₂, S, Cl by a series of absorbers and partial removal of CO₂ by the pressure-swing adsorption (PSA) unit sequentially, the obtained bio-syngas (H₂/CO≈1) was directly synthesized to DME over Cu/Zn/Al/HZSM-5 catalyst in the fixed-bed tubular reactor. CO conversion and DME space-time yield (STY) were 67.7% and 281.2 kg/m_cat³/h respectively at 260 °C, 4.3 MPa and 3000 h^?1(GHSV, syngas hourly space velocity). Synthesis performance would be increased if the tail gas (H₂/CO > 2) was recycled to the reactor when GHSV was 650–3000 h^?1.