Biohydrogen production from beet molasses by sequential dark and photofermentation

Biological hydrogen production using renewable resources is a promising possibility to generate hydrogen in a sustainable way. In this study, a sequential dark and photofermentation has been employed for biohydrogen production using sugar beet molasses as a feedstock. An extreme thermophile Caldicellulosiruptor saccharolyticus was used for the dark fermentation, and several photosynthetic bacteria (Rhodobacter capsulatus wild type, R. capsulatus hup⁻ mutant, and Rhodopseudomonas palustris) were used for the photofermentation. C. saccharolyticus was grown in a pH-controlled bioreactor, in batch mode, on molasses with an initial sucrose concentration of 15 g/L. The influence of additions of NH₄⁺ and yeast extract on sucrose consumption and hydrogen production was determined. The highest hydrogen yield (4.2 mol of H₂/mol sucrose) and maximum volumetric productivity (7.1 mmol H₂/L_c.h) were obtained in the absence of NH₄⁺. The effluent of the dark fermentation containing no NH₄⁺ was fed to a photobioreactor, and hydrogen production was monitored under continuous illumination, in batch mode. Productivity and yield were improved by dilution of the dark fermentor effluent (DFE) and the additions of buffer, iron-citrate and sodium molybdate. The highest hydrogen yield (58% of the theoretical hydrogen yield of the consumed organic acids) and productivity (1.37 mmol H₂/L_c.h) were attained using the hup⁻ mutant of R. capsulatus. The overall hydrogen yield from sucrose increased from the maximum of 4.2 mol H₂/mol sucrose in dark fermentation to 13.7 mol H₂/mol sucrose (corresponding to 57% of the theoretical yield of 24 mol of H₂/mole of sucrose) by sequential dark and photofermentation.     

Cladophora sp. as a sustainable feedstock for dark fermentative biohydrogen production

Macroalgae are rich in carbohydrates which can be used as a promising substrate for fermentative biohydrogen production. In this study, Cladophora sp. biomass was fermented for biohydrogen production at various inoculum/substrate (I/S) ratios against a control of inoculum without substrate in laboratory-scale batch reactors. The biohydrogen production yield ranged from 40.8 to 54.7 ml H₂/g-VS, with the I/S ratio ranging from 0.0625 to 4. The results indicated that low I/S ratios caused the overloaded accumulation of metabolic products and a significant pH decrease, which negatively affected hydrogen production bacteria's metabolic activity, thus leading to the decrease of hydrogen fermentation efficiency. The overall results demonstrated that Cladophora sp. biomass is an efficient fermentation feedstock for biohydrogen production.     

Application of nanotechnology in dark fermentation for enhanced biohydrogen production using inorganic nanoparticles

Fermentation is an important innovation by mankind and this process is used for converting organic substrate into useful products. Using natural conditions, specifically, light and dark conditions, photo-fermentation and dark fermentation techniques can be developed and operated under controlled conditions. Generally, products such as biofuels, bioactive compounds and enzymes have been produced using the dark fermentation method. However, the major requirement for today's industralized world is biofuels in its clean and pure forms. Biohydrogen is the most efficient and cleanest form of energy produced using dark fermentation of organic substrates. Nevertheless, the quantity of biohydrogen produced via dark fermentation is low. In order to increase the product quantity and quality, several internal and external stress or alterations are made to conventional fermentation conditions. In recent times, nanotechnology has been introduced to enhance the rate of dark fermentation. Nanoparticles (NPs), specifically, inorganic NPs such as silver, iron, titanium oxide and nickel have increased the production rate of biohydrogen. Therefore, the present review focuses on exploring the potential of nanotechnology in the dark fermentation of biohydrogen production, the mechanisms involved, substrates used and changes to be made to increase the production efficiency of dark fermentation.     

Optimized model of fermentable sugar production from Napier grass for biohydrogen generation via dark fermentation

Biohydrogen is a fossil-fuel alternative. Lignocellulosic biomass is a complex part of cellulose-to-simple sugar production. Napier grass, one of the lignocellulosic biomasses, is best for biofuels or biochemicals. The dark fermentation process of Napier grass for biohydrogen proved both cost-effective and environmentally friendly. This grass contains cellulose, hemicellulose and lignin were 35.44 ± 2.01, 20.05 ± 1.55, and 28.473 ± 1.34, respectively. Sodium hydroxide was used in different concentrations to delignify lignocellulose and improve grass glucose recovery. Fermentative hydrogen production from grass biomass processing by microflora was optimized in terms of pH (4.5–7.0) and mesophilic condition (35 ± 2 °C). In this study, mesophilic conditions favored maximum hydrogen production (763.34 ml), indicating that pH 5.5 was suitable for dark-fermentative hydrogen production; study results showed Napier grass could be used successfully for dark fermentation to produce biohydrogen.     

Promoting dark fermentation for biohydrogen production: Potential roles of iron-based additives

Dark fermentation (DF) is a promising technology for biohydrogen production. Low efficiency of biohydrogen production is a bottleneck of the scale-up prospects for DF. Additives have been extensively studied to improve the biohydrogen production efficiency. Among of them, iron-based additives present a promising application potential due to their demonstrated significant enhancement of DF efficiency and among the low-cost bioactive agents. However, current reviews mainly examined the effects of nano-materials on DF and an in-depth analysis of enhancing mechanisms with addition of iron-based additives in DF is still lacking. To this end, this article comprehensively reviewed and evaluated the effects of iron-based additives on DF. Further, the potential mechanisms, including altering metabolic pathways, improving activities of microbes and enzymes, promoting electron delivery, and enriching hydrogen-producing bacteria, were discussed. Lastly, prospects and challenges of iron-based additives for subsequent research and large-scale application for DF were summarized.     

Multiscale mixing analysis and modeling of biohydrogen production by dark fermentation

Hydrogen production by dark fermentation (DF) from wastewater, food waste, and agro-industrial waste combines the advantages to be renewable, sustainable and environmentally friendly. But this attractive process involves a three-phase gas-liquid-solid system highly sensitive to mixing conditions. However, mixing is usually disregarded in the conventional strategies for enhancing biohydrogen productivity, even though H₂ production can be doubled, e.g. versus of reactor design (0.6–1.5 mol H₂/mol hexose). The objective of this review paper is, therefore, to highlight the key effects of mixing on biohydrogen production among the abiotic parameters of DF. First, the pros and cons of the different modes of mixing in anaerobic digesters are described. Then, the influence of mixing on DF is discussed using recent data from the literature and theoretical analysis, focusing on the multiphase and multiscale aspects of DF. The methods and tools available to quantify experimentally the role of mixing both at the local and global scales are summarized. The 0-D to 3-D strategies able to implement mixing in fermentation modeling and scale-up procedures are examined. Finally, the perspectives in terms of process intensification and scale-up tools using mixing optimization are discussed with the issues that are still to be solved.     

Hydrogen production from agricultural waste by dark fermentation: A review

The degradation of the natural environment and the energy crisis are two vital issues for sustainable development worldwide. Hydrogen is considered as one of the most promising candidates as a substitute for fossil fuels. In this context, biological processes are considered as the most environmentally friendly alternatives for satisfying future hydrogen demands. In particular, biohydrogen production from agricultural waste is very advantageous since agri-wastes are abundant, cheap, renewable and highly biodegradable. Considering that such wastes are complex substrates and can be degraded biologically by complex microbial ecosystems, the present paper focuses on dark fermentation as a key technology for producing hydrogen from crop residues, livestock waste and food waste. In this review, recent findings on biohydrogen production from agricultural wastes by dark fermentation are reported. Key operational parameters such as pH, partial pressure, temperature and microbial actors are discussed to facilitate further research in this domain.     

Fungal solid-state fermentation of food waste for biohydrogen production by dark fermentation

The dark fermentation process was evaluated for biohydrogen production from food waste through fungal solid-state fermentation (SSF). Three fungal cultures (one strain of Aspergillus tubingensis and two strains of Meyerozyma caribbica) were compared, being A. tubingensis the best hydrolyser culture for releasing soluble carbohydrates. The biochemical hydrogen potential of food waste hydrolysate (FWH) at different substrate-inoculum ratios obtained a lower hydrogen yield than untreated food waste (RFW). The highest hydrogen yield value corresponded to treatments RFW-20 and RFW-30 with 77.0 ± 2.6 and 76.9 ± 1.4 mL H₂ normalized by per gram volatile solid added (NmL H₂/gVS_added), respectively. The microbial community of food waste was analysed, being detected lactic-acid bacteria genera as Latilactobacillus and Leuconostoc. The presence of actively growing bacteria during the SSF could explain the lowest hydrogen yield (20.1–36.0 NmL H₂/gVS_added) in the FWH treatment due to the substrate competition between lactic-acid bacteria and hydrogen-producing bacteria, where the lactic-acid bacteria were favoured by their faster growth rate.     

The CRISPR technology: A promising strategy for improving dark fermentative biohydrogen production using Clostridium spp.

Generating hydrogen gas (H₂) using the dark fermentation method has attracted much attention due to its lower energy requirement and environmental friendliness. However, producing a high yield of bio-H₂ is as challenging as ever due to low energy conversion by microorganisms. In this respect, the advancement of genome editing tools including the Clustered Regularly Interspaced Short Palindromic Repeats (CRISPR)-Cas technology could overcome the established maximum ceiling of product yield. To date, CRISPR-Cas systems, particularly those based on Type II CRISPR-Cas9 and Type V CRISPR-Cas12, are widely used in manipulating novel bacteria to improve the yield of specific biofuel. However, studies using the CRISPR-Cas technology for improving bio-H₂ production remain scarce. Understanding the metabolic pathways of Clostridium spp. is essential for using the CRISPR-Cas technology Thus, this review highlighted the state-of-the-art in CRISPR-Cas systems for bacterial genome editing while paying attention to bioprocess optimization strategies for modulating the biohydrogen production.     

Impact of pretreatment on food waste for biohydrogen production: A review

Food waste (FW) can be utilized as a raw material to produce energy such as hydrogen via fermentation, which is a more attractive and environmentally friendly approach compared to incineration and land-filling. Food waste must be pretreated before being used in various biological processes. The choice of the pretreatment method usually depends on the composition of the food waste. Therefore, various pretreatment methods generally employed to treat FW, including physical, physiochemical, chemical and biological pretreatments, are summarized in this review. The different pretreatment methods are compared in terms of their efficiency and biohydrogen yield. Additionally, the energy efficiencies of the various pretreatment methods are compared, thereby leading to the selection of the most efficient pretreatment method.     

Development of a method for biohydrogen production from wheat straw by dark fermentation

Lignocellulosic biomass contains approximately 70-80% carbohydrates. If properly hydrolyzed, these carbohydrates can serve as an ideal feedstock for fermentative hydrogen production. In this research, batch tests of biohydrogen production from acid-pretreated wheat straw were conducted to analyze the effects of various associated bioprocesses. The objective of the pretreatment phase was to investigate the effects of various sulfuric acid pretreatments on the conversion of wheat straw to biohydrogen. When sulfuric acid-pretreated solids at a concentration of 2% (w/v) were placed in an oven for 90 min at 120 °C, they degraded substantially to fermentative gas. Therefore, wheat straw that is pre-treated under the evaluated conditions is suitable for hydrolysis and fermentation in a batch test apparatus. Five different conditions were evaluated in the tests, which were conducted in accordance with standard batch test procedures (DIN 38414 S8): fresh straw, pre-treated straw, supernatants derived from acid hydrolyzation, Separate Hydrolysis and Fermentation (SHF) and Simultaneous Saccharification and Fermentation (SSF). The SSF method proved to be the most effective and economical way to convert wheat straw to biohydrogen. The hydrogen yield by this method was 1 mol H₂/mol glucose, which resulted from 5% carbon degradation (η_{C, gas}) or the equivalent of 64% of the hydrogen volume that was produced in the reference test (glucose equivalent test). This method also proved to have the shortest lag phase for gas production. The supernatants derived from acid hydrolysis were very promising substances for continuous tests and presented excellent characteristics for the mass production of biohydrogen. For example, a 1.19 mol H₂/mol glucose (76% glucose equivalent) yield was achieved along with a 52% carbon degradation.     

Parametric optimization of the dark fermentation process for enhanced biohydrogen production from the organic fraction of municipal solid waste using Taguchi method

In this work, the Taguchi method was used to optimize the dark fermentative H₂ production from the organic fraction of municipal solid waste (OFMSW). The experiments were planned using the L16 orthogonal array design with each trial conducted at different levels of substrate concentration, inoculum-to-substrate ratio (ISR), and temperature. Based on the results, the optimal setting of the process parameters was the substrate concentration of 6 g-VS/L, ISR 0.5, and temperature of 55 °C. Furthermore, substrate concentration was the most important parameter affecting bio-H₂ production among the three process parameters considered. Finally, a confirmation experiment under optimal conditions yielded 62.5 mL H₂/g-VS_added, which was higher than all the bio-H₂ yield values obtained in the other conditions tested in this study. The measured and predicted bio-H₂ yields in the verification test were also very close to each other, confirming the reliability of the Taguchi method in optimizing the bio-H₂ production process.     

Modeling dark fermentation for biohydrogen production: ADM1-based model vs. Gompertz model

Biohydrogen production by dark fermentation in batch reactors was modeled using the Gompertz equation and a model based on Anaerobic Digestion Model (ADM1). The ADM1 framework, which has been well accepted for modeling methane production by anaerobic digestion, was modified in this study for modeling hydrogen production. Experimental hydrogen production data from eight reactor configurations varying in pressure conditions, temperature, type and concentration of substrate, inocula source, and stirring conditions were used to evaluate the predictive abilities of the two modeling approaches. Although the quality of fit between the measured and fitted hydrogen evolution by the Gompertz equation was high in all the eight reactor configurations with r² ∼0.98, each configuration required a different set of model parameters, negating its utility as a general approach to predict hydrogen evolution. On the other hand, the ADM1-based model (ADM1BM) with predefined parameters was able to predict COD, cumulative hydrogen production, as well as volatile fatty acids production, albeit at a slightly lower quality of fit. Agreement between the experimental temporal hydrogen evolution data and the ADM1BM predictions was statistically significant with r² > 0.91 and p-value <1E-04. Sensitivity analysis of the validated model revealed that hydrogen production was sensitive to only six parameters in the ADM1BM.     

Insights into evolutionary trends in molecular biology tools in microbial screening for biohydrogen production through dark fermentation

Access to clean energy is vital to combat global warming and climate change, and nothing but hydrogen could better deliver it with ease to secure future energy needs. Biohydrogen could be produced in different routes including photolysis, water-gas shift reaction, dark, photo-fermentation and combination of both. Dark fermentative hydrogen production (DFHP) is efficient in comparison with photo-fermentation and utilizing organic waste ensures land usage and water for agriculture. Several microbes are involved in the process of biohydrogen production via dark fermentation and characterizing them at molecular level unveils holistic approach and understanding. Limited resources were available in terms of molecular tools for microbial characterization and this paper attempts to review the evolution of advanced molecular techniques including their merits and demerits. Understanding the composition of micro-flora is important in DFHP and could be classified as pure, co-cultures, enriched mixed cultures and mixed microbiota. These cultures act as seed sources for batch and continuous fermentations that help in understanding the efficiency of these methods. The schematics and systematic assessment of the various molecular tools (cloning, PCR-DGGE, FISH, NGS, CE-SSCP) for quantification, identification, detection and characterization of the microbial cell activity have been elaborated. Lastly, a comparative tabulation recapitulates the merits and drawbacks of each technique discussed. This provides valued information for choosing the right kind of microbial and molecular assessment tool for future characterization. Such analysis aids in suitable identification and characterization of microflora as potential biocatalysts for biohydrogen production through dark fermentation.     

Biohydrogen production by dark fermentation: Experiences of continuous operation in large lab scale

Hydrogen is a clean energy carrier which can be used as fuel in fuel cells. Today, hydrogen is produced mainly by steam reforming of fossil fuels like natural gas or oil. But only hydrogen produced by renewable sources can be called clean energy production. One possibility for hydrogen production is the biological fermentation of biogenous wastes by hydrogen producing bacteria. For the experimental setup four 30-L-working-volume reactors were constructed for continuous biohydrogen production. As inoculum, heat-treated sludge of a wastewater treatment plant was used. Different hydraulic retention times (HRT) were tested and an organic loading rate (OLR) of 2–14 kg VS/m³*d. As starting substrate, waste sugar medium was used. The pH and other parameters were observed to find boundary conditions for a stable continuous process with a minimum of online-control measurements. The high concentration of organic acids in the reactor led to a very low pH, which was controlled manually and online > 4 up to 5.5, otherwise the biohydrogen production decreased rapidly. The gas amount varied with the different OLRs, but could be stabilised on a high level as well as the hydrogen concentration in the gas with 44–52%. No methane was detected in the gas. It turned out, that continuous biohydrogen production with stable gas amounts and qualities could be achieved at different operation conditions. The results showed, that the operation of a continuous biohydrogen reactor has to be observed very carefully to ensure a constant gas production, and that pH-control is necessary to ensure stable operation conditions.     

Maximizing biohydrogen production from water hyacinth by coupling dark fermentation and electrohydrogenesis

Biohydrogen production via dark fermentation has shown immense potential for simultaneous energy generation and waste remediation. However, the low substrate conversion rates limit its practical feasibility. Therefore, the present work attempts to develop a single chamber microbial electrolysis cell (MEC) as an additional means for biohydrogen production. Different organic substrates including simple sugars and volatile fatty acids were demonstrated as potential substrates for H₂ production in MEC. The use of water hyacinth as sole substrate for H₂ production was examined. Furthermore, the feasibility of using MEC for second stage energy recovery after dark fermentation was explored. The two-stage process exhibited improved performance as compared to single stage MEC process with overall hydrogen yield of 67.69 L H₂/kg COD_consumed, COD removal of 70.33% and energy recovery of 46%. These results suggest that coupled dark fermentation-MEC process can be a promising means for obtaining high yield biohydrogen from water hyacinth.     

Ferric oxide/date seed activated carbon nanocomposites mediated dark fermentation of date fruit wastes for enriched biohydrogen production

Biohydrogen production from biomass waste, not only addresses the energy demand in a renewable manner but also resolves the safe disposal issues associated with these biowastes. Also, scalable and low-cost techniques to enhance biohydrogen production have gained more attraction and are highly explored. In this research work, date-palm fruit wastes have been studied for their biohydrogen production potential using Enterobacter aerogenes by dark fermentation. Hydrogen yield and productivity were improved through the addition of iron oxide nanoparticles (Fe₃O₄ NPs) and its date seed activated carbon nanocomposites (Fe₃O₄/DSAC) to the fermentation media. Studies on discrete inclusions of these NPs showed that the appropriate dosage of NPs promoted, while higher dosages repressed the hydrogen production performance. Optimal dosage and fermentation time was observed as 150 mg/L and 24 h for both the additives. Fe₃O₄/DSAC nanocomposites showed better hydrogen production enhancement than Fe₃O₄ NPs. Maximum hydrogen yield of 238.7 mL/g was obtained for the 150 mg/L nanocomposites, which was 65.7% higher than that of the standalone Fe₃O₄ NPs and three folds higher than the yield of the control run without any NPs inclusion (78.4 mL/g). Metabolites analysis showed that the hydrogen evolution followed the ethanol-acetate pathway. Formation levels of longer chain propionate and butyrate co-metabolites were significantly low in the presence of Fe₃O₄/DSAC than Fe₃O₄. The carbon support in the nanocomposites acted as an adsorbent-buffer, which favored the medium pH in-addition to the stimulatory effects of Fe₃O₄ NPs. Cell growth and specific hydrogenase activity analysis were also performed to supplement the hydrogen production results. Gompertz and modified Logistic kinetic models were employed for kinetic modeling of experimental hydrogen production values. The Fe₃O₄/DSAC nanocomposites exhibited significant application potential for the production of biohydrogen from date fruit wastes.     

Screening of biohydrogen production based on dark fermentation in the presence of nano-sized Fe2O3 doped metal oxide additives

Increasing the biohydrogen production efficiency through the dark fermentation process has become the biggest challenge in recent years. We aim to enhance biohydrogen production yield by adding nano-sized iron oxide doped metal oxides prepared by the wet impregnation method. Biohydrogen production in the presence of additives was evaluated by the screening of (i) type (Fe₂O₃@Al₂O₃, Fe₂O₃@ZrO₂, and Fe₂O₃@TiO₂) and (ii) concentration (0–200 mg/L) of additives. During the screening of additive type, approximately 14 wt% nano-sized (6 nm) hematite (Fe₂O₃) doped Al₂O₃ showed the highest improvement for biohydrogen production yield among all additives. Batch experiments conducted through dark fermentation demonstrated that 50 mg/L Fe₂O₃@Al₂O₃ addition caused an acceleration in biohydrogen production by 34% and an increment in yield by 15%, despite even low concentrations Al₂O₃ addition inhibited the process.     

Biohydrogen production from soluble condensed molasses fermentation using anaerobic fermentation

Using anaerobic micro-organisms to convert organic waste to produce hydrogen gas gives the benefits of energy recovery and environmental protection. The objective of this study was to develop a biohydrogen production technology from food wastewater focusing on hydrogen production efficiency and micro-flora community at different hydraulic retention times. Soluble condensed molasses fermentation (CMS) was used as the substrate because it is sacchariferous and ideal for hydrogen production. CMS contains nutrient components that are necessary for bacterial growth: microbial protein, amino acids, organic acids, vitamins and coenzymes. The seed sludge was obtained from the waste activated sludge from a municipal sewage treatment plant in Central Taiwan. This seed sludge was rich in Clostridium sp.A CSTR (continuously stirred tank reactor) lab-scale hydrogen fermentor (working volume, 4.0 L) was operated at a hydraulic retention time (HRT) of 3–24 h with an influent CMS concentration of 40 g COD/L. The results showed that the peak hydrogen production rate of 390 mmol H₂/L-d occurred at an organic loading rate (OLR) of 320 g COD/L-d at a HRT of 3 h. The peak hydrogen yield was obtained at an OLR of 80 g COD/L-d at a HRT of 12 h. At HRT 8 h, all hydrogenase mRNA detected were from Clostridium acetobutylicum-like and Clostridium pasteurianum-like hydrogen-producing bacteria by RT-PCR analysis. RNA based hydrogenase gene and 16S rRNA gene analysis suggests that Clostridium exists in the fermentative hydrogen-producing system and might be the dominant hydrogen-producing bacteria at tested HRTs (except 3 h). The hydrogen production feedstock from CMS is lower than that of sucrose and starch because CMS is a waste and has zero cost, requiring no added nutrients. Therefore, producing hydrogen from food wastewater is a more commercially feasible bioprocess.     

Clostridium strain co-cultures for biohydrogen production enhancement from condensed molasses fermentation solubles

An anaerobic continuous-flow hydrogen fermentor was operated at a hydraulic retention time of 8 h using condensed molasses fermentation solubles (CMS) substrate of 40 g-COD/L. Serum bottles were used for seed micro-flora cultivation and batch hydrogen fermentation tests (CMS substrate concentrations of 10–160 g-COD/L). Three hydrogen-producing bacterial strains Clostridium sporosphaeroides F52, Clostridium tyrobutyricum F4 and Clostridium pasteurianum F40 were isolated from the seed fermentor and used as the seeding microbes in single and mixed-culture cultivations for determining their hydrogen productivity. These strains possessed specific hydrogenase genes that could be detected from CMS-fed hydrogen fermentors and were major hydrogen producers. C. pasteurianum F40 was the dominant strain with a high hydrogen production rate while C. sporosphaeroides F52 may play a main role in degrading carbohydrate and glutamate. These strains could be co-cultivated as a symbiotic mixed-culture process to enhance hydrogen productivity. C. pasteurianum F40 or C. tyrobutyricum F4 co-culture with the glutamate-utilizing strain C. sporosphaeroides F52 efficiently enhanced hydrogen production by 12–220% depending on the substrate CMS concentrations.