A numerical model of a fluidized bed biomass gasifier

A one-dimensional, steady state, numerical model was developed for a fluidized bed biomass gasifier. The gasifier model consists of a fuel pyrolysis model, an oxidation model, a gasification model and a freeboard model. Given the bed temperature, ambient air flow rate and humidity ratio, fuel moisture content and reactor parameters, the model predicts the fuel feed rate for steady state operation, composition of the producer gas and fuel energy conversion. The gasifier model was validated with experimental results. The effects of major mechanisms (fuel pyrolysis and the chemical and the physical rate processes) were assessed in a sensitivity study of the gasification model. A parametric study was also conducted for the gasifier model. It is concluded that the model can be used for gasifier performance analysis.     

Sensitivity analysis of a biomass gasification model in fixed bed downdraft reactors: Effect of model and process parameters on reaction front

A detailed sensitivity analysis is performed on a one-dimensional fixed bed downdraft biomass gasification model. The aim of this work is to analyze how the heat transfer mechanisms and rates are affected as reaction front progresses along the bed with its main reactive stages (drying, pyrolysis, combustion and reduction) under auto-thermal conditions. To this end, a batch type fixed-bed gasifier was simulated and used to study process propagation velocity of biomass gasification. The previously proposed model was validated with experimental data as a function of particle size. The model was capable of predicting coherently the physicochemical processes of gasification allowing an agreement between experimental and calculated data with an average error of 8%. Model sensitivity to parametric changes in several model and process parameters was evaluated by analyzing their effect on heat transfer mechanisms of reaction front (solid–gas, bed–wall and radiative in the solid phase) and key response variables (temperature field, maximum solid and gas temperatures inside the bed, flame front velocity, biomass consumption and fuel/air ratio). The model coefficients analyzed were the solid–gas heat transfer, radiation absorption, bed–wall heat transfer, pyrolysis kinetic rates and reactor-environment heat transfer. On the other hand, particle size, bed void fraction, air intake temperature, gasifying agent composition and gasifier wall material were analyzed as process parameters. The solid–gas heat transfer coefficient (0.02 < correction factor < 1.0) and particle size (4 < diameter < 30 mm) were the most significant parameters affecting process behavior. They led to variations of 88% and 68% in process velocity, respectively.     

Hydrogen-rich gas production from biomass air and oxygen/steam gasification in a downdraft gasifier

Biomass gasification is an important method to obtain renewable hydrogen. However, this technology still stagnates in a laboratory scale because of its high-energy consumption. In order to get maximum hydrogen yield and decrease energy consumption, this study applies a self-heated downdraft gasifier as the reactor and uses char as the catalyst to study the characteristics of hydrogen production from biomass gasification. Air and oxygen/steam are utilized as the gasifying agents. The experimental results indicate that compared to biomass air gasification, biomass oxygen/steam gasification improves hydrogen yield depending on the volume of downdraft gasifier, and also nearly doubles the heating value of fuel gas. The maximum lower heating value of fuel gas reaches 11.11 MJ/N m³ for biomass oxygen/steam gasification. Over the ranges of operating conditions examined, the maximum hydrogen yield reaches 45.16 g H₂/kg biomass. For biomass oxygen/steam gasification, the content of H₂ and CO reaches 63.27–72.56%, while the content of H₂ and CO gets to 52.19–63.31% for biomass air gasification. The ratio of H₂/CO for biomass oxygen/steam gasification reaches 0.70–0.90, which is lower than that of biomass air gasification, 1.06–1.27. The experimental and comparison results prove that biomass oxygen/steam gasification in a downdraft gasifier is an effective, relatively low energy consumption technology for hydrogen-rich gas production.     

Biomass-based hydrogen production: A review and analysis

In this study, various processes for conversion of biomass into hydrogen gas are comprehensively reviewed in terms of two main groups, namely (i) thermo-chemical processes (pyrolysis, conventional gasification, supercritical water gasification (SCWG)), and (ii) biological conversions (fermentative hydrogen production, photosynthesis, biological water gas shift reactions (BWGS)). Biomass-based hydrogen production systems are discussed in terms of their energetic and exergetic aspects. Literature studies and potential methods are then summarized for comparison purposes. In addition, a biomass gasification process via oxygen and steam in a downdraft gasifier is exergetically studied for performance assessment as a case study. The operating conditions and strategies are really important for better performance of the system for hydrogen production. A distinct range of temperatures and pressures is used, such as that the temperatures may vary from 480 to 1400 °C, while the pressures are in the range of 0.1–50 MPa in various thermo-chemical processes reviewed. For the operating conditions considered the data for steam biomass ratio (SBR) and equivalence ratio (ER) range from 0.6 to 10 and 0.1 to 0.4, respectively. In the study considered, steam is used as the gasifying agent with a product gas heating value of about 10–15 MJ/Nm³, compared to an air gasification of biomass process with 3–6 MJ/Nm³. The exergy efficiency value for the case study system is calculated to be 56.8%, while irreversibility and improvement potential rates are found to be 670.43 and 288.28 kW, respectively. Also, exergetic fuel and product rates of the downdraft gasifier are calculated as 1572.08 and 901.64 kW, while fuel depletion and productivity lack ratios are 43% and 74.3%, respectively.     

Gasification of hazelnut shells in a downdraft gasifier

The potential offered by biomass to reduce greenhouse gas production is now being more widely recognised. The energy in biomass may be realised either by direct combustion use, or by upgrading into more valuable and useable products such as gas, fuel oil and higher value products for utilisation in the chemical industry or for clean power generation. Up till now, gasification work has concentrated on woody biomass but recently sources of other biomass with large energy production potential have been identified, namely hazelnut shells. Therefore, a pilot scale downdraft gasifier is used to investigate gasification potential of hazelnut shells. A full mass balance is reported including the tar production rate as well as the composition of the produced gas as a function of feed rate. Additionally, the effect of feed rate on the CV/composition of the product gas and the associated variations of gasifier zone temperatures are determined with temperatures recorded throughout the main zones of the gasifier and also at the gasifier outlet and gas cleaning zones. Pressure drops are also measured across the gasifier and gas cleaning system because the produced gas may be used in conjunction with a power production engine when it is important to have low pressure drop in the system. The quality of the product gas is found to be dependent on the smooth flow of the fuel and the uniformity of the pyrolysis, and so the difficulties, encountered during the experiments are detailed. The optimum operation of the gasifier is found to be between 1.44 and 1.47 N m³/kg of air fuel ratios at the values of 4.06 and 4.48 kg/h of wet feed rate which produces the producer gas with a good GCV of about 5 MJ/m³ at a volumetric flow of 8–9 N m³/h product gas. It was concluded that hazelnut shells could be easily gasified in a downdraft gasifier to produce good quality gas with minimum polluting by-products. It is suggested that, in view of ease of operation, small-scale gasifiers can make an important contribution to the economy of rural areas where the residues of nuts are abundant. It is also suggested that gasification of shell waste products is a clean alternative to fossil fuels and the product gas can be directly used in internal gas combustion engines, thus warranting further investment/encouragement by authorities to exploit this valuable resource.     

Entrained flow gasification of straw- and wood-derived pyrolysis oil in a pressurized oxygen blown gasifier

Fast pyrolysis oil can be used as a feedstock for syngas production. This approach can have certain advantages over direct biomass gasification. Pilot scale tests were performed to investigate the route from biomass via fast pyrolysis and entrained flow gasification to syngas. Wheat straw and clean pine wood were used as feedstocks; both were converted into homogeneous pyrolysis oils with very similar properties using in-situ water removal. These pyrolysis oils were subsequently gasified in a pressurized, oxygen blown entrained flow gasifier using a thermal load of 0.4 MW. At a pressure of 0.4 MPa and a lambda value of 0.4, temperatures around 1250 °C were obtained. Syngas volume fractions of 46% CO, 30% H₂ and 23% CO₂ were obtained for both pyrolysis oils. 2% of CH₄ remained in the product gas, along with 0.1% of both C₂H₂ and C₂H₄. Minor quantities of H₂S (3 vs. 23) cm³ m⁻³, COS (22 vs. 94) cm³ m⁻³ and benzene (310 vs. 532) cm³ m⁻³ were measured for wood- and straw derived pyrolysis oils respectively. A continuous 2-day gasification run with wood derived pyrolysis oil demonstrated full steady state operation. The experimental results show that pyrolysis oils from different biomass feedstocks can be processed in the same gasifier, and issues with ash composition and melting behaviour of the feedstocks are avoided by applying fast pyrolysis pre-treatment.     

Numerical study on solar spouted bed reactor for conversion of biomass into hydrogen-rich gas by steam gasification

A solar-powered biomass steam gasification system was developed, in which heat transfer model, flow model and chemical model were constructed to predict the distributions of temperature, pressure, mole fraction of syngas, and solar incident flux. Several key parameters of gasifier were designed to ensure the fluidization stability. Based on the model validation, gasifier performance simulations in the design working conditions were obtained. The effects of the key variable parameters, including the rim angle of the dish collector, steam-to-biomass mass flow ratio, biomass feeding rate and the solar irradiance in the different operation working conditions on the composition of syngas, lower heating value, and efficiencies were investigated. The results reveal that the coupled system implements the best gasification performance in the design conditions which the rim angle, steam-to-biomass mass flow ratio, and biomass feeding rate are set at 60°, 0.4, and 2.5 g/min, while the LHV, carbon conversion, and gasification energy efficiencies are 11.51 MJ/m³, 78.17%, and 93.01%, respectively. The overall energy efficiency considering solar energy is 30.79%.     

Experimental study on biomass gasification in a double air stage downdraft reactor

This work presents an experimental study of the gasification of a wood biomass in a moving bed downdraft reactor with two-air supply stages. This configuration is considered as primary method to improve the quality of the producer gas, regarding its tar reduction. By varying the air flow fed to the gasifier and the distribution of gasification air between stages (AR), being the controllable and measurable variables for this type of gasifiers, measuring the CO, CH₄ and H₂ gas concentrations and through a mass and energy balance, the gas yield and its power, the cold efficiency of the process and the equivalence ratio (ER), as well as other performance variables were calculated. The gasifier produces a combustible gas with a CO, CH₄ and H₂ concentrations of 19.04, 0.89 and 16.78% v respectively, at a total flow of air of 20 Nm³ h⁻¹ and an AR of 80%. For these conditions, the low heating value of the gas was 4539 kJ Nm⁻³. Results from the calculation model show a useful gas power and cold efficiency around 40 kW and 68%, respectively. The resulting ER under the referred operation condition is around 0.40. The results suggested a considerable effect of the secondary stage over the reduction of the CH₄ concentration which is associated with the decreases of the tar content in the produced gas. Under these conditions the biomass devolatilization in the pyrolysis zone gives much lighter compounds which are more easily cracked when the gas stream passes through the combustion zone.     

Effect of operating parameters on performance of an integrated biomass gasifier,solid oxide fuel cells and micro gas turbine system

An integrated power system of biomass gasification with solid oxide fuel cells (SOFC) and micro gas turbine has been investigated by thermodynamic model. A zero-dimensional electrochemical model of SOFC and one-dimensional chemical kinetics model of downdraft biomass gasifier have been developed to analyze overall performance of the power system. Effects of various parameters such as moisture content in biomass, equivalence ratio and mass flow rate of dry biomass on the overall performance of system have been studied by energy analysis.It is found that char in the biomass tends to be converted with decreasing of moisture content and increasing of equivalence ratio due to higher temperature in reduction zone of gasifier. Electric and combined heat and power efficiencies of the power system increase with decreasing of moisture content and increasing of equivalence ratio, the electrical efficiency of this system could reach a level of approximately 56%.Regarding entire conversion of char in gasifier and acceptable electrical efficiency above 45%, operating condition in this study is suggested to be in the range of moisture content less than 0.2, equivalence ratio more than 0.46 and mass flow rate of biomass less than 20  kg h⁻¹.     

Modeling and multi-objective optimization of variable air gasification performance parameters using Syzygium cumini biomass by integrating ASPEN Plus with Response surface methodology (RSM)

The present study developed a robust method for the modeling and optimization of variable air gasification parameters using the ASPEN Plus simulator and Response surface methodology (RSM). A comprehensive thermochemical equilibrium based model of downdraft gasifier was developed by minimizing Gibbs free energy. Model validation was done by comparing the simulated result with the experimental result of four different feedstocks from the literature and, a good agreement was attained. The Complete modeling of the air gasification process was segregated into four phases viz. biomass drying, biomass decomposition, biomass gasification, and producer gas filtration. Drying operation and yield distribution during pyrolysis were computed by incorporating FORTRAN sub-routine statement. Sensitivity analysis was performed to obtain syngas composition using Syzygium cumini biomass fuel and different gasification performances like gas yield (GY), cold gas efficiency (CGE), and higher heating value (HHV) using gasification temperature (600–900)⁰C and equivalence ratio (ER) (0.2–0.6). Furthermore, RSM has been employed for the multi-objective optimizations of the variable gasification parameter. Central composite design (CCD) is adopted. Two independent parameters viz. temperature and equivalence ratio have opted as decision parameters for estimating the optimum performance parameters i.e., hydrogen concentrations, CGE, and HHV. Regression models created from the ANOVA results are found to be highly accurate in predicting output response variables. The optimal values of H₂, CGE, and HHV are found to be 0.1 (mole frac), 25.23%, and 3.96 MJ/kg respectively corresponding to optimized temperature at 887.879 °C and equivalence ratio 0.32 using response optimizer. The composite desirability observed was 0.59.     

Theoretical and experimental investigation of biomass gasification process in a fixed bed gasifier

This investigation concerns the process of air biomass gasification in a fixed bed gasifier. Theoretical equilibrium calculations and experimental investigation of the composition of syngas were carried out and compared with findings of other researchers. The influence of excess air ratio (λ) and parameters of biomass on the composition of syngas were investigated. A theoretical model is proposed, based on the equilibrium and thermodynamic balance of the gasification zone.The experimental investigation was carried out at a setup that consists of a gasifier connected by a pipe with a water boiler fired with coal (50 kWth). Syngas obtained in the gasifier is supplied into the coal firing zone of the boiler, and co-combusted with coal. The moisture content in biomass and excess air ratio of the gasification process are crucial parameters, determining the composition of syngas. Another important parameter is the kind of applied biomass. Despite similar compositions and dimensions of the two investigated feedstocks (wood pellets and oats husk pellets), compositions of syngas obtained in the case of these fuels were different. On the basis of tests it may be stated that oats husk pellets are not a suitable fuel for the purpose of gasification.     

Simulation and economic evaluation of biomass gasification with sets for heating,cooling and power production

In this work, syngas was used directly as fuel source for the renewable CCHP system, which can be producted through biomass gasification process. The advantages and limitation of entrained flow gasifier are compared, followed by discussion on the key parameters that are critical for the optimum production of syngas. Gasification agent of 450 °C temperature and 30 atm pressure has been proposed as a optical solution to a entrained flow gasifier using air as gasification agent at 0.27 ER (oxygen equivalence ratio), in that it provides a syngas of 5.665 MJ/m³ LHV and up to 77% gasification efficiency. Depending on the key parameters of gasification process, the properties of syngas produced can be varied. It is thus essential to thoroughly understand the cogeneration system to identify the suitable methods for a renewable CCHP system. These process was simulated using Aspen Plus to perform the rigorous material and energy balances. The results obtained from simulation and experiment agreed well. This paper later focused on economic evaluation of the entire process, as well as the environmental benefits. The renewable CCHP system could able to attain lower CO₂ and SO₂ emission with total energy efficiency and gas yield of 75.43% and 2.476 m³/kg respectively.     

Process simulation and optimization of groundnut shell biomass air gasification for hydrogen-enriched syngas production

In this study, a detailed steady-state equilibrium simulation model was designed using ASPEN Plus software to analyze and assess the efficiency of the groundnut shell biomass air gasification process. The developed model includes three general stages: biomass drying, pyrolysis, and gasification. The predicted results are quite similar to those found in the literature, which is consistent with simulation results being validated against experimental data. The effect of different operating parameters, like the gasification temperature, gasification pressure, and the equivalence ratio (ER), on the syngas composition and H₂/CO ratio is investigated using sensitivity analysis. The findings of the sensitivity analysis revealed that raising the temperature preferred H₂ and CO production, whereas increasing the pressure has favored CO₂ and CH₄ production. Increasing the ER value also boosted CO and CO₂ yield. Moreover, in an effort to optimize the amount of H₂ generated within the process, the sensitivity analysis was used to evaluate the simultaneous effect of operational parameters on the molar fraction of H₂. To maximize H₂ as a desired product, the following operating parameters were achieved: gasification temperature of 894 °C, gasification pressure of 1 bar, and ER of 0.05, resulting in an H₂ molar fraction of 0.64.     

Effect of design and operating parameters on the gasification process of biomass in a downdraft fixed bed: An experimental study

The main objective of this paper is to study the effect of design and operating parameters, mainly reactor geometry, equivalence ratio and biomass feeding rate, on the performance of the gasification process of biomass in a three air stage continuous fixed bed downdraft reactor. The gasification of corn straw was carried out in the gasifier under atmospheric pressure, using air as gasifying agent. The results demonstrated that due to the three stage of air supply, a high and uniform temperature was achieved in the oxidation and reduction zones for better tar cracking. The designing of both the air supply system and rotating grate avoided bridging and channeling. The gas composition and tar yield were affected by the parameters including equivalence ratio (ER) and biomass feeding rate. When biomass feeding rate was 7.5 kg/h and ER was 0.25–0.27, the product gas of the gasifier attained a good condition with lower heating value (LHV) about 5400 kJ/m³ and cold gas efficiency about 65%. An increase in equivalence ratio led to higher temperature which in turn resulted in lower tar yield which was only 0.52 g/Nm³ at ER = 0.32. Increasing biomass feeding rate led to higher biomass consumption rate and process temperature. However, excessively high feeding rate was unbeneficial for biomass gasification cracking and reforming reactions, which led to a decrease in H₂ and CO concentrations and an increase in tar yield. When ER was 0.27, with an increase of biomass feeding rate from 5.8 kg/h to 9.3 kg/h, the lower heating value decreased from 5455.5 kJ/Nm³ to 5253.2 kJ/Nm³ and tar yield increased from 0.82 g/Nm³ to 2.78 g/Nm³.     

Simulation of hybrid biomass gasification using Aspen plus: A comparative performance analysis for food, municipal solid and poultry waste

Steady state simulation model for gasification has been developed using Aspen Plus. The model can be used as a predictive tool for optimization of the gasifier performance.The Gasifier has been modeled in three stages. In first stage moisture content of biomass feed is reduced. In second stage biomass is decomposed into its elements by specifying yield distribution. In third stage gasification reactions have been modeled using Gibbs free energy minimization approach. The simulation results are compared with the experimental results obtained through hybrid biomass gasifier. In the simulation study, the operating parameters like Temperature, Equivalence Ratio (ER), Biomass Moisture Content and Steam Injection have been varied over wide range and the effect of these parameters on syngas composition, High Heating Value (HHV) and Cold Gas Efficiency (CGE) has been investigated. Temperature increases the production of CO and H₂. Increasing ER decreases the production of CO and H₂ which decreases the CGE. Biomass moisture content is an important parameter affecting the heating value of the gas. Steam injection favors hydrogen production. The performance of the simulated gasifier has been compared using experimental data for Municipal Solid Waste (MSW), Food Waste (FW) and Poultry Waste (PW).     

Numerical and experimental investigation of hydrogen-rich syngas production via biomass gasification

In this work, the relation between hydrogen-rich syngas production and the gasification parameters such as equivalence ratio (ER), gasification temperature and biomass moisture content were studied. Stoichiometric equilibrium model that developed during this study was used to investigate the optimum hydrogen output generated from woody biomass in a fixed bed downdraft gasifier by considering the thermodynamic equilibrium limit. The mathematical model, based on thermodynamic equilibrium is necessary to understand complicated gasification process that will contribute to obtain maximum attainable hydrogen production. The effects of different oxidizing agents on the hydrogen concentration in the product gas as well as the effect of various air-biomass, oxygen-biomass and steam-biomass ratios were investigated. For validation, the results obtained from the mathematical model were compared with the experimental data obtained from the gasifier that uses air as gasification medium. The validated mathematical model was used to represent the gasifier that uses both oxygen and air-steam mixture as the gasification medium and the theoretical results were obtained for both cases. The theoretical results clearly show that the gasification process specially ones that use the air-steam mixture as the gasification medium can be used for hydrogen production.     

Three-stage modelling and parametric analysis of a downdraft biomass gasifier

Syngas production from biomass resources suggest considerable privileges to attain energy sustainability in future. Design and control strategies are essential to extend the technology of biomass gasifiers, which require reliable model developments. The overarching contribution of this study is to develop and evaluate a three-stage biomass gasifier model. The model consists of three successive sub-models for drying and pyrolysis, partial oxidation and char reduction reactors. The pyrolysis of raw material is simulated based on the ligno-cellulosic structure of the biomass by adopting comprehensive kinetic rate modelling approach. The partial oxidation sub-model is built by axis-symmetric 2D transport equations including detailed chemical scheme. Char reduction sub-model is extended based on axis-symmetric 2D DPM model accompanied by appropriate chemical kinetic scheme considering heterogeneous and homogeneous reactions. Accuracy of each sub-model is separately verified by comparison with available numerical and experimental data. Moreover, the correctness and predictability of the complete gasifier model is evaluated using two experimental reports. For both cases, investigations demonstrate high resolution agreement between the results of the developed model and available experimental measurements both thermally and chemically. Furthermore, a parametric analysis is conducted to investigate the gasifier performance against the variations of the main system operating parameters including the type of the feeding biomass and its moisture content, equivalence ratio and air initial temperature. Based on the results, higher volatiles mass fractions and lower char mass fraction have been produced from pyrolyzing of hardwood in comparison with beech wood. Also, Results reveal that with increase of the moisture content from 15% to 35%, syngas LHV and cold gas efficiency reduce by 1.9559 MJ. kg^?1 and 25.78% respectively, while H₂ mole fraction at the gasifier outlet rises by 0.90%. On the contrary, growth of equivalence ratio from 2 to 10 leads to the drastic increase of syngas LHV by 5.6404 MJ. kg^?1, however, cold gas efficiency peaks to 82.75% at the equivalence ratio of 4. Besides, varying the inlet air temperature over a range of 500 K–1300 K causes 0.6938 MJ. kg^?1 growth of syngas LHV as well as 9.43% rise of cold gas efficiency.     

户用型生物质气化炉主要技术性能的试验研究

在实验台上针对改进型户用生物质气化炉进行了主要技术性能的试验研究,其中包括生物质原料、鼓风量、气化强度等参数对气化性能的影响,净化装置的脱除效果研究以及焦油回流装置对气化指标的影响等。实验表明,生物质原料的有关参数对气化性能有明显影响;鼓风量是气化炉生产负荷最简单迅速的调节手段之一,鼓风量存在一个最佳运行的鼓风量范围;户用型气化炉设计的净化装置脱除效果显著;焦油回流装置设计合理,提高了燃气品质和气化效果。     

Syngas production from algae biomass gasification: the case of China

A kinetic model of algae gasification for hydrogen production with air and steam as gasification agent and was developed. The developed model was based on kinetic parameters available in the literature. The objective was to study the effect of critical parameters such as reaction temperature, stoichiometric ratio (SR) and steam flow rate (SFR) on H₂/CO ratio in the syngas, hydrogen yield, and lower heating value (LHV) of the produced syngas. Model formulation was validated with experimental results on air-steam gasification of biomass conducted in an atmospheric fluidized bed gasifier. The results showed that higher temperature contributed to lower H₂/CO, while higher SFR resulted in higher H₂/CO. The LHV of producer gas increased with SFR and gasification temperature.     

Results with a bench scale downdraft biomass gasifier for agricultural and forestry residues

A small scale fixed bed downdraft gasifier system to be fed with agricultural and forestry residues has been designed and constructed. The downdraft gasifier has four consecutive reaction zones from the top to the bottom, namely drying, pyrolysis, oxidation and reduction zones. Both the biomass fuel and the gases move in the same direction. A throat has been incorporated into the design to achieve gasification with lower tar production. The experimental system consists of the downdraft gasifier and the gas cleaning unit made up by a cyclone, a scrubber and a filter box. A pilot burner is utilized for initial ignition of the biomass fuel. The product gases are combusted in the flare built up as part of the gasification system. The gasification medium is air. The air to fuel ratio is adjusted to produce a gas with acceptably high heating value and low pollutants. Within this frame, different types of biomass, namely wood chips, barks, olive pomace and hazelnut shells are to be processed. The developed downdraft gasifier appears to handle the investigated biomass sources in a technically and environmentally feasible manner. This paper summarizes selected design related issues along with the results obtained with wood chips and hazelnut shells.