Kinetics of NaBH4 hydrolysis on carbon-supported ruthenium catalysts

In this work, different shapes (powder and spherical) of ruthenium-active carbon catalysts (Ru/C) were prepared by impregnation reduction method for hydrogen generation (HG) from the hydrolysis reaction of the alkaline NaBH₄ solution. The effects of temperature, amount of catalysts, and concentration of NaOH and NaBH₄ on the hydrolysis of NaBH₄ solution were investigated with different shapes of Ru/C catalysts. The results show that the HG kinetics of NaBH₄ solution with the powder Ru/C catalysts is completely different from that with the spherical Ru/C catalysts. The main reason is that both mass and heat transfer play important roles during the reaction with Ru/C catalysts. The HG overall kinetic rate equations for NaBH₄ hydrolysis using the powder Ru/C catalysts and the spherical catalysts are described as r = A exp (−50740/RT) [catalyst]^1.05 [NaOH]^−0.13 [NaBH₄]^−0.25 and r = A exp (−52,120/RT) [catalyst]^1.00 [NaOH]^−0.21 [NaBH₄]^0.27 respectively.     

Highly stable and controllable CoB/Ni-foam catalysts for hydrogen generation from alkaline NaBH4 solution

In this work, a series of shaped CoB/Ni-foam catalysts were directly synthesized by using a convenient and simple electroless plating method. Despite the low loading amount of CoB, the catalysts showed high catalytic performance in the hydrolysis of NaBH₄ solution, and the maximum hydrogen generation rate reached 1930 mL min^?1 (g CoB)^?1 in 1 wt % NaBH₄ + 5 wt % NaOH solution at 293 K. The catalysts demonstrated distinct stability, and the hydrogen generation rate was almost unchanged after 6 cycles. Furthermore, the catalysts could be easily recovered from the reaction system by a magnet. These characteristics make CoB/Ni-foam a high performance and cost effective catalyst for practical applications of hydrogen generation.     

Enhanced catalytic behavior of h-BN supported CuNi bimetallic catalysts in hydrolytic dehydrogenation of NH3BH3

The hydrolysis of ammonia borane (NH₃BH₃, AB) is an efficient strategy for high-purify hydrogen evolution. However, it is indispensable to develop a suitable catalyst because this reaction is kinetically infeasible at room temperature. In this work, we prepared a series of nano hexagonal boron nitride (h-BN) supported CuNi bimetallic catalysts through a facile adsorption-chemical reduction procedure. The effects of various molar ratios of Cu to Ni and CuNi loadings on AB hydrolysis were investigated in details. Benefitting from the proper porous structure, the interesting alloy effect of Cu and Ni, as well as the synergistic effect between h-BN and CuNi, 20 wt% Cu_0.5Ni_0.5/h-BN displays the highest catalytic activity among the as-prepared catalysts. Apart from satisfactory durability, the corresponding hydrogen generation rate, turnover frequency at 303 K in base solution and apparent activation energy are 2437.0 mL g^?1 min^?1, 6.33 min^?1 and 23.02 kJ mol^?1, respectively, which are very outstanding compared with many previous results. Our work not only provides a proper non-precious metal catalyst for hydrogen generation from the hydrolysis of chemical hydrogen storage materials but also offers a facile strategy for synthesizing metallic functional materials.     

Polypyrrole supported Co–W–B nanoparticles as an efficient catalyst for improved hydrogen generation from hydrolysis of sodium borohydride

Effective and reusable catalysts with high performance are essentially necessary for NaBH₄ based on-demand hydrogen generators to the widespread use for energy conversion in fuel cell power systems. Herein, we report a facile synthesis of surfactant-directed polypyrrole-supported Co–W–B nanoparticles as a robust catalyst for efficient hydrolysis of NaBH₄ reaction. This non-noble metal catalyst provides much higher catalytic activity than a conventional cobalt boride catalyst. By incorporating tungsten to catalyst composition and tuning molar ratio of W/(Co + W), about a four-fold higher hydrogen generation rate was attained compared to bare Co–B. Among the all catalysts tested, Co–W–B/PPy with 7.5% W possessed the remarkable catalytic performance of 9.92 L min^?1 g^?1 and high stability over five cycles with the apparent activation energy of 49.18 kJ mol^?1.     

Effect of phosphoric acid addition on the hydrogen production from hydrolysis of NaBH4 with Cu based catalyst

Cu based catalysts were synthesized in water and methanol solvents by chemical reduction with sodium borohydride (NaBH₄). The obtained catalyst was used to catalyze the NaBH₄ hydrolysis reaction with phosphoric acid (H₃PO₄) including different concentrations. Surface morphology and structural properties of the Cu based catalysts prepared in water and methanol solvents were studied using by X-ray diffraction (XRD), scanning electron microscopy (SEM), surface area measurements and Fourier-transform infrared spectroscopy (FTIR) analyses, respectively. The catalytic activity of the catalysts has been tested by measuring the hydrogen production rate by the acidified hydrolysis of NaBH₄. The maximum hydrogen production rates in the hydrolysis reaction including 0.25 M H₃PO₄ using the Cu based catalyst prepared in water and methanol solvents were 825 and 660 ml g^?1min^?1, respectively. At the same time, the hydrogen production experiments were carried out from this hydrolysis reaction with only H₃PO₄ and NaBH₄ interactions without using Cu metal catalyst. The activation energy obtained based on the nth order reaction model was found to be 61.16 kJ mol^?1.     

Catalytic hydrolysis of sodium borohydride by a novel nickel–cobalt–boride catalyst

With the aim of designing an efficient hydrogen generator for portable fuel cell applications nickel–cobalt–boride (Ni–Co–B) catalysts were prepared by a chemical reduction method and their catalytic hydrolysis reaction with alkaline NaBH₄ solution was studied. The performance of the catalysts prepared from NaBH₄ solution with NaOH, and without NaOH show different hydrogen generation kinetics. The rate of hydrogen generation was measured using Ni–Co–B catalyst as a function of the concentrations of NaOH and NaBH₄, as well as the reaction temperature, in the hydrolysis of alkaline NaBH₄ solution. The hydrogen generation rate increases for lower NaOH concentrations in the alkaline NaBH₄ solution and decreases after reaching a maximum at 15 wt.% of NaOH. The hydrogen generation rate is found to be constant with respect to the concentration of NaBH₄ in the alkaline NaBH₄ solution. The activation energy for hydrogen generation is found to be 62 kJ mol⁻¹, which is comparable with that of hydrogen generation by a ruthenium catalyst.     

Cost-effective synthesis of carbon loaded Co3O4 for controlled hydrogen generation via NaBH4 hydrolysis

The simple, reliable, and economical process of combustion is used to synthesize carbon loaded cobalt oxide (C–Co₃O₄) for hydrogen generation via NaBH₄ hydrolysis. The effect of NaBH₄ concentration, pH, and temperature of the solution on hydrogen generation is investigated in detail. C–Co₃O₄ exhibits zero order reaction kinetics with respect to NaBH₄ concentration. A stable Hydrogen Generation Rate (HGR) is observed throughout the reaction in the temperature range of 300–315 K using C–Co₃O₄. It is found that 0.01 g of C–Co₃O₄ exhibited high reaction activity with a maximum HGR of 5430 ml min^?1 g^?1 for the optimal solution at 320 K. The activation energy is calculated to be 55.9 kJ mol^?1 for hydrolysis of NaBH₄ using C–Co₃O₄. The present study provides an economical method for the large-scale production of C–Co₃O₄ for hydrogen generation from NaBH₄ hydrolysis, which can pave the way to commercialize hydrogen as a main source of fuel.     

Hydrogen generation from NaBH4 hydrolysis catalyzed by cobalt (0)-Deposited cross-linked polymer brushes: Optimization with an experimental design approach

Proposing a novel catalyst that achieves catalytic hydrolysis of metal hydrides is an important stage in developing a hydrogen storage system. In this study, a cross-linked gel brush-cobalt (0) composite (Co@P4VP_GB@PMC) has been synthesized to obtain hydrogen from NaBH₄ solution. The morphology, structure, and composition of the obtained catalyst have been characterized by, FTIR, SEM, EDX, BET, XRD, ICP-MS and XPS. The parameters that significantly affect the hydrolysis of NaBH₄ (such as NaBH₄ concentration, NaOH amount, catalyst amount, and temperature) have been investigated using response surface methodology (RSM), an optimization method that has gained increasing importance in recent years. The hydrogen generation rate (HGR) was 4499 mL/min g_cat for Co@P4VP_GB@PMC when the NaBH₄ amount was 241.52 mM, NaOH amount 5 wt%, catalyst amount 10.55 mg and temperature 58.9 °C. Moreover, the apparent activation energy (E_a) for the catalytic hydrolysis reaction has been 41.27 kJmol^-1 obtained under optimum conditions. Additionally, the Co@P4VP_GB@PMC catalyst displayed significant reusability performance for up to five cycles without major loss of its activity. Compared with metal catalysts, this new cross-linked polymer gel brush-cobalt catalyst has excellent potential applications for hydrogen production by hydrolysis of metal hydrides due to its simple synthesis, low cost, and the easy availability of raw materials.     

Hydrogen generation by hydrolysis of sodium borohydride on CoB/SiO2 catalyst

Generation of hydrogen by hydrolysis of alkali metal hydrides has attracted attention. Unsupported CoB catalyst demonstrated high activity for the catalytic hydrolysis of NaBH₄ solution. However, unsupported CoB nanoparticles were easy to aggregate and difficult to reuse. To overcome these drawbacks, CoB/SiO₂ was prepared and tested for this reaction. Cobalt (II) acetate precursor was loaded onto the SiO₂ support by incipient-wetness impregnation method. After drying at 100 °C, Co cations were deposited on the support. The dried sample was then dispersed in methanol/water solution and then fully reduced by NaBH₄ at room temperature. The catalyst was characterized by N₂ sorption, XRD and XPS. The results indicated that the CoB on SiO₂ possessed amorphous structure. B and Co existed both in elemental and oxidized states. SiO₂ not only affected the surface compositions of CoB, but also affected the electronic states of Co and B. B⁰ could donate partial electron to Co⁰. The structure effect caused by the SiO₂ support helped to prevent CoB nanocluster from aggregation and therefore the activity increased significantly on hydrolysis of alkaline NaBH₄ solution. The CoB/SiO₂ catalyst showed much higher activity than the unsupported CoB catalyst. At 298 K, the hydrogen generation rate on CoB/SiO₂ catalyst was 4 times more than that on the unsupported CoB catalyst. The hydrogen generation rate was as high as 10,586 mL min⁻¹ g⁻¹ catalyst at 298 K. CoB/SiO₂ is a very promising catalyst for this reaction.     

Preparation of CoB catalysts supported on raw and Na-exchanged bentonite clays and their application in hydrogen generation from the hydrolysis of NaBH4

The aim of this work is to prepare CoB catalysts supported on raw bentonite (CoB/bentonite) and Na-exchanged bentonite (CoB/Na-bentonite) by the impregnation and chemical reduction method. The prepared catalysts were characterized using X-ray diffractometry (XRD), X-ray fluorescence spectroscopy (XRF), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectroscopy (FTIR) techniques. The activities of the catalysts were tested in the hydrolysis reaction of sodium borohydride (NaBH₄) in a semi-batch system. The volume of the evolved hydrogen gas was determined by a water displacement method. The effects of catalyst amount, NaOH (a base stabilizer) concentration, NaBH₄ concentration and solution temperature on the hydrogen generation rate were investigated. The maximum hydrogen generation rates were determined as 921.94 mL/min.g_cat for CoB/bentonite and 1601.45 mL/min.g_cat for CoB/Na-bentonite when the 5 wt % NaBH₄ and 10 wt % NaOH solutions were used at 50 °C. The activation energies (E_a) of the hydrolysis reaction over CoB/bentonite and CoB/Na-bentonite were determined as 55.76 and 56.61 kJ/mol, respectively.     

Catalytic hydrolysis of NaBH4 over titanate nanotube supported Co for hydrogen production

A Co/HTNT catalyst is developed by immobilizing Co on the surface of titanate nanotubes. The microstructure and composition of the catalyst are investigated with atomic absorption spectroscopy (AAS), high resolution transmission electron microscopy (HRTEM), X-ray diffraction (XRD), Fourier transform infrared spectrometer (FT-IR) and X-ray photoelectron spectroscopy (XPS). The developed Co/HTNT catalyst shows great performance in catalyzing NaBH₄ hydrolysis. The hydrolysis of 25 mg NaBH₄ catalyzed by 50 mg Co/HTNT in 10 g NaOH solution (12.5 wt%) provides a hydrogen production rate of 1.04 L min^?1 g_Co^?1 at 30 °C, and the activation energy of the reaction is 29.68 kJ mol^?1. The high catalytic activity and economical property make this catalyst a promising choice for on-site hydrogen production from NaBH₄ hydrolysis.     

Promoting effect of W doped in electrodeposited Co–P catalysts for hydrogen generation from alkaline NaBH4 solution

Amorphous Co–W–P catalysts were prepared on Cu substrates by electrodeposition, which have been investigated as the catalyst for hydrogen generation from alkaline NaBH₄ solution. The surface morphology and chemical composition of the as-prepared Co–W–P catalysts were analyzed in relation to the cathodic current density and the electrodeposition time. The hydrogen generation rate for the optimized Co–W–P catalyst is measured to be 5000 mL (min g-catalyst)⁻¹ at 30 °C. From hydrogen generation tests in solutions with the various concentrations of NaBH₄ and NaOH, there were optimum concentrations for both NaBH₄ and NaOH, above or below which the hydrogen generation rate decreased. Furthermore, the as-prepared catalyst also showed good cycling capability and the activation energy for hydrolysis of NaBH₄ by the Co–W–P catalyst was calculated to be 22.8 kJ/mol, which was lower than other reported Co-based catalysts.     

Simple and fast fabrication of polymer template-Ru composite as a catalyst for hydrogen generation from alkaline NaBH4 solution

Polymer template-Ru composite (Ru/IR-120) catalyst was prepared using a simple and fast method for generating hydrogen from an aqueous alkaline NaBH₄ solution. The hydrogen generation rate was determined as a function of solution temperature, NaBH₄ concentration, and NaOH (a base-stabilizer) concentration. The maximum hydrogen generation rate reached 132 ml min⁻¹ g⁻¹ catalyst at 298 K, using a Ru/IR-120 catalyst that contained only 1 wt.% Ru. The catalyst exhibits a quick response and good durability during the hydrolysis of alkaline NaBH₄ solution. The activation energy for the hydrogen generation reaction was determined to be 49.72 kJ mol⁻¹.     

A durable ruthenium catalyst for the NaBH4 hydrolysis

Ru-active carbon (Ru/C) catalysts are prepared by impregnation reduction method for hydrogen generation via hydrolysis of alkaline sodium borohydride (NaBH₄) solution. The corresponding activity and durability of the prepared catalysts are tested in an immobile bed reactor. The variation of hydrogen generation rate with the increasing of flux and concentration of NaBH₄ solution is measured. The durability of the catalysts prepared under various reductive pH values and reductants is tested by using different concentrations of NaBH₄ solution (10 & 15 wt%). It is found that the durability of catalyst in 15 wt% NaBH₄ solution is longer than that in 10 wt% NaBH₄ solution. The deactivation of Ru/C catalysts is considered as the comprehensive effect of three factors: the loss of Ru, the deposition of byproducts on the catalyst surface and the aggregation of Ru particles.     

Optimization of catalyst preparation conditions for hydrogen generation in the presence of Co–B using taguchi method

Efficient hydrogen generation is a significant prerequisite of future hydrogen economy. Therefore, the development of efficient non-noble metal catalysts for hydrolysis reaction of sodium borohydride (NaBH₄) under mild conditions has received extensive interest. Since the transition metal boride based materials are inexpensive and easy to prepare, it is feasible to use these catalysts in the construction of practical hydrogen generators. In this work, temperature, pH, reducing agent concentration, and reduction rate were selected as independent process parameters and their effects on dependent parameter, such as hydrogen generation rate, were investigated using response surface methodology (RSM). According to the obtained results of the RSM prediction, maximum hydrogen generation rate (53.69 L. min^?1g_cat^-1) was obtained at temperature of 281.18 K, pH of 5.97, reducing agent concentration of 31.47 NaBH₄/water and reduction rate of 7.16 ml min^?1. Consequently, after validation studies it was observed that the RSM together with Taguchi methods are efficient experimental designs for parameter optimization.     

Magnetic dendritic KCC-1 nanosphere-supported cobalt composite as a separable catalyst for hydrogen generation from NaBH4 hydrolysis

The introduction of magnetism into a catalyst can greatly optimize its separation performance. In the present work, a kind of magnetically separable catalysts for promoting NaBH₄ hydrolysis have been fabricated by anchoring cobalt nanoparticles on magnetic dendritic KCC-1 nanospheres composed of magnetic Fe₃O₄ core and fibrous shell. The fabricated catalysts were characterized with various characterization methods, including absorption spectroscopy (AAS), scanning electron microscopy (SEM), high-resolution transmission electronic microscopy (HRTEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), vibrating sample magnetometry (VSM), and Fourier transform infrared (FT-IR), etc. This kind of catalysts exhibit high catalytic activity for promoting the hydrolysis of NaBH₄ under alkaline conditions, giving a hydrogen generation rate and activation energy of 3.83 L min⁻¹ g_Co⁻¹ (30 °C) and 53.63 kJ mol⁻¹, respectively. After used for 5 cycles, the catalyst showed 36.5% catalytic activity reserved. Most importantly, the magnetism of the catalyst made it easily separated and recycled from the solution after the reaction completed. The development of this kind of catalysts could provide a promising option for catalyzing NaBH₄ hydrolysis for portable hydrogen production from.     

Highly efficient and reactivated electrocatalyst of ruthenium electrodeposited on nickel foam for hydrogen evolution from NaBH4 alkaline solution

Cyclic life of catalyst for hydrolysis of sodium borohydride is one of the key issues, which hinder commercialization of hydrogen generation from sodium borohydride (NaBH₄) solution. This paper is aimed at promoting the cyclic life of Ru/Ni foam catalysts by employing an electro-deposition method. The effect of hydrolysis parameters on hydrolysis of sodium borohydride was studied for improving the catalytic performance. It is found that the hydrogen generation rate (HGR) of the hydrolysis reaction catalyzed by Ru/Ni foam catalyst can reach as high as 23.03 L min^?1 g^?1 (Ru). The Ru/Ni foam catalyst shows good catalytic activity after a cycleability test of 100 cycles by rinsing with HCl, which is considered as more effective method than rinsing with water for recovering the performance of Ru/Ni foam catalyst.     

Bacterial cellulose derived carbon as a support for catalytically active Co–B alloy for hydrolysis of sodium borohydride

The fast release of hydrogen from borohydride is highly desired for a fuel cell system. However, the generation of hydrogen from borohydride is limited by the low activity and low stability of the catalyst. Herein, a highly active catalyst is synthesized through a simple one-step chemical reduction using bacterial cellulose (BC) derived carbon as a support for the active Co–B alloy. The morphology and microstructure of the BC/Co–B nanocomposite are characterized by SEM, TEM, XRD, and BET adsorption analysis. The BC/Co–B possesses high surface area (125.31 m² g^?1) high stability and excellent catalytic activity for the hydrolysis of NaBH₄. Compared with unsupported Co–B nanocomposite or commercial carbon supported Co–B, the BC/Co–B nanocomposite shows greatly improved catalytic activity for the hydrolysis of NaBH₄ with a high hydrogen generation rate of 3887.1 mL min^?1 g^?1 at 30 °C. An activation energy of 56.37 kJ mol^?1 was achieved for the hydrolysis reaction. Furthermore, the BC/Co–B demonstrated excellent stability. These results indicate that the BC/Co–B nanocomposite is a promising candidate for the hydrolysis of borohydrides.     

Electroless-deposited Co–P catalysts for hydrogen generation from alkaline NaBH4 solution

Cobalt–phosphorus (Co–P) catalysts, which were electroless deposited on Cu sheet, have been investigated for hydrogen generation from alkaline NaBH₄ solution. The microstructures of the as-prepared Co–P catalysts and their catalytic activities for hydrolysis of NaBH₄ are analyzed in relation to pH value, NaH₂PO₂ concentration, and the deposition time. Experimental results show that the Co–P catalyst formed in the bath solution with pH value of 12.5, NaH₂PO₂ concentration of 0.8 M, and the deposition time no more than 6 min presents the highest hydrogen generation rate of 1846 mL min⁻¹ g⁻¹. Furthermore, the as-prepared catalyst also shows good cycling capability and the corresponding activation energy is calculated to be 48.1 kJ mol⁻¹. The favorable catalytic performance of the electroless-deposited Co–P catalysts indicates their potential application for quick hydrogen generation from hydrolysis of NaBH₄ solution.     

Multifunctional Co–B–O@CoxB catalysts for efficient hydrogen generation

The development of efficient and non-noble catalyst is of great significance to hydrogen generation techniques. Three surface-oxidized cobalt borides of Co–B–O@Co_xB (x = 0.5, 1 and 2) have been synthesized that can functionalize as active catalysts in both alkaline water electrolysis and the hydrolysis of sodium borohydride (NaBH₄) solution. It is discovered that oxidation layer and low boron content favor the oxygen evolution reaction (OER) activity of Co–B–O@Co_xB in alkaline water electrolysis. And surface-oxidized cobalt boride with low boron content is more active toward hydrolysis of NaBH₄ solution. An alkaline electrolyzer fabricated using the optimized electrodes of Co–B–O@CoB₂/Ni as cathode and Co–B–O@Co₂B/Ni as anode can deliver current density of 10 mA cm⁻² at 1.54 V for overall water splitting with satisfactory stability. Meanwhile, Co–B–O@Co₂B affords the highest hydrogen generation rate of 3.85 L min⁻¹ g⁻¹ for hydrolysis of NaBH₄ at 25 °C.