Al2O3-TiB2复合陶瓷涂层制备及耐液锌腐蚀性能

针对连续热镀锌生产线中浸锌零部件表面的腐蚀磨损问题,应用高能高速等离子喷涂设备制备了Al2O3-TiB2复合陶瓷涂层.测试了涂层的显微组织、显微硬度、结合强度及耐熔融锌液腐蚀性能.结果表明涂层显微组织中不存在相互贯通的孔隙、微裂纹和未熔化颗粒,孔隙分布均匀且孔径较小,孔隙率＜3％.涂层与基体结合状态良好,结合强度达到56 MPa.经过30天的熔融锌液浸泡,涂层表面未见有点蚀、裂纹或剥落现象.Al2O3-TiB2复合陶瓷涂层高的致密性和较好的抗热震性能对涂层力学性能和耐熔融锌液腐蚀性能提高起到了重要作用.     

纳米复合涂层ZrO2/0.05w(Al2O3)力学性能的Weibull分布特性

采用等离子喷涂方法制备了掺杂纳米Al2O3的ZrO2纳米陶瓷复合涂层（NCC）。并参照ZrO2传统涂层（MCC），探究了涂层显微硬度与微观组织结构的关系。试验数据显示，纳米复合陶瓷涂层表面与断面的平均显微硬度值均明显高于传统涂层；两者的Weibull分布均呈各向异性和分散性，但纳米复合陶瓷材料的分布较集中。通过TEM分析进一步表明，纳米复合涂层组织的明显细化、纳米Al2O3颗粒在ZrO2涂层中的弥散分布、微裂纹（微孔）韧化、晶内／晶间强化是NCC具有优异的力学性能的主要原因。     

反应等离子喷涂 Al2O3-TiB2-Al 复相涂层的反应机理

目的在铝合金表面制备Al2O3-TiB2-Al复合涂层,研究Al,TiO2,B2O3在等离子喷涂中的反应机理。方法采用反应等离子喷涂技术在铝合金表面制备复合涂层,应用扫描电镜与X射线衍射技术测试复合涂层的物相组成和显微组织,并通过燃烧波淬熄试验分析等离子喷涂产物。结果机械球磨可以有效降低粉末发生反应的活化能,等离子喷涂最佳飞行距离范围为150~200 mm。结论喷涂粉末在飞行过程中发生反应,经历了预热、熔化、分解、团聚等过程,验证了最终引燃发生燃烧化学反应的机理。     

过渡材料对等离子喷涂Al2O3梯度陶瓷涂层性能影响

针对Al2O3陶瓷涂层结合强度低、孔隙率高的实际,选择NiAl金属间化合物和金属铜粉作为过渡材料,利用等离子喷涂制备Al2O3梯度陶瓷涂层,并对梯度涂层进行组织形貌观察,测试结合强度和孔隙率.结果表明,梯度涂层的组织表现出宏观的不均匀性和微观连续性的分布特征,NiAl和Cu是金属基体与Al2O3涂层之间过渡层的理想材料,可以有效地提高涂层的结合强度,而Cu-Al2O3梯度涂层又比NiAl-Al2O3梯度涂层结合强度高;梯度涂层的孔隙率远低于双涂层的孔隙率,在Cu-Al2O3梯度涂层中随Al2O3含量的增加,涂层的孔隙率降低,而且孔隙率低于NiAl-Al2O3梯度涂层.     

沉没辊基础件的熔融锌液腐蚀研究现状

根据近些年国内外耐锌腐蚀的研究成果,将耐锌腐蚀方法分为两大类:自身耐锌腐蚀材料和表面改性处理。自身耐锌腐蚀材料主要集中在Fe-Cr-Mn、Fe-B、Ti Al Nb等材料上,表面处理主要集中在WC-Co、Mo B-Co Cr、陶瓷等涂层上。两种方法都获得一定的研究成果,但也有一些不足。自身耐锌腐蚀材料的耐熔锌腐蚀虽有改善,但在液锌中也只是延缓了腐蚀速度,最终仍然会腐蚀失效。表面涂层耐蚀性相对较好,但是在锌液中仍然会发生裂纹腐蚀,并且涂层和基体之间的物理匹配性较差,脆性较大,工件的轻微碰撞很容易造成涂层的脱落,加速工件的腐蚀,不宜用于实际生产。充分利用陶瓷耐腐蚀、耐高温、硬度高的优点,以及金属室温强度好、延展性好的优点,开发陶瓷金属复合涂层,可能会成为下一步沉没辊基础件熔融锌液腐蚀研究的主要方向。     

Al_2O_3含量对Al_2O_3-Al复合涂层组织和摩擦磨损性能的影响

通过改变喷涂粉末中Al2O3和Al的比例,在AZ91D镁合金表面制备不同Al2O3含量的等离子喷涂Al2O3-Al复合涂层。对复合涂层的显微组织、硬度和摩擦磨损性能进行表征,研究Al2O3含量对涂层组织和磨损性能的影响。结果表明,涂层组织为带状Al2O3分布在致密的Al基体上,Al2O3内可见细微的片层结构,且层与层间存在一定的孔隙。复合涂层中Al平均硬度62HV,Al2O3平均硬度达1380 HV。摩擦磨损实验证实,复合涂层具有较小的摩擦系数和较低磨损量,大大改善了镁合金表面的抗磨损性能。涂层中Al2O3体积少于Al时,Al2O3增加使涂层的抗磨效果增强。涂层中Al2O3体积超过Al后,涂层的孔隙增多、涂层变脆,其耐磨损性能下降。     

等离子弧熔覆添加Al2O3+TiO2铁基合金涂层组织和耐磨性

在Q235钢表面用等离子弧熔覆Ni-Cr-B-Si-Fe铁基合金涂层及添加不同含量Al2O3 TiO2铁基合金复合涂层,比较研究了这两种涂层的组织、显微硬度和磨损性能。结果表明,添加Al2O3 TiO2后的铁基复合涂层界面的生长形态发生变化,由初生的细长柱状树枝晶转变为小的枝晶,并且提供了形核的核心,细化了晶粒;其组织主要由晶粒细小的γ-Fe为基,以Cr23C6,Fe3C,Al2O3 TiO2为增强相的复合涂层;熔覆层的显微硬度可达600～655HV0.2。     

溶胶-凝胶法45钢表面制备Al2O3陶瓷涂层及性能

采用溶胶-凝胶法在45钢表面制备了Al2O3陶瓷涂层,研究了通过化学镀Ni-P层为中间过渡层对45钢表面Al2O3陶瓷涂层性能的影响.通过压入法和划痕法研究了膜基结合强度,观察了复合涂层压痕和划痕形貌,通过扫描电子显微镜(SEM)对复合涂层表面形貌进行了分析.结果表明,中间层与基体材料、Al2O3层与中间层结合良好,涂层均匀致密,表面显微硬度最大值为1030HV,压入法结果表明膜与45钢基体结合较好.     

镁合金表面等离子喷涂Al2O3-TiO2陶瓷涂层的耐腐蚀性研究

采用等离子喷涂技术在AZ31镁合金表面制备Al2O3-13％TiO2陶瓷复合涂层,对涂层的微观组织进行了观察分析,测试了涂层的表面硬度.通过极化曲线和浸泡腐蚀试验,对比研究了镁合金基材及喷涂陶瓷涂层的试样在5％ NaCl溶液中的耐腐蚀性能.结果表明:涂层镁合金试样的硬度和耐腐蚀性优于基体镁合金,但当腐蚀液透过涂层孔隙时...     

等离子喷涂Cr2O3/TiO2高温氧化物陶瓷 复合涂层的微观组织及电化学性能

目的 通过等离子喷涂工艺,在油气管道X70管线钢表面制备出Cr2O3/TiO2高温氧化物陶瓷复合涂层,研究该涂层的微观组织与电化学性能。方法 采用9MC Plasma Control Unit等离子喷涂系统,基于线切割尺寸为40 mm×24 mm×6 mm的X70管线钢基体表面,沉积Cr2O3/TiO2高温氧化物陶瓷复合涂层。利用金相显微镜和扫描电子显微镜观察该复合涂层的微观组织与形貌,利用X射线衍射仪分析该复合涂层的物相组成,利用电化学工作站测定该复合涂层的电化学腐蚀性能。结果 Cr2O3/TiO2高温氧化物陶瓷复合涂层由完全熔化区和半熔化区双态组成,呈典型的等离子喷涂层状结构,层与层之间结合较紧密,分布着富Cr2O3沉积区与富TiO2沉积区,无相变产生,完全熔融的TiO2液相可嵌入到未完全熔融的Cr2O3结构间隙中形成固溶结构。经电化学腐蚀性能测试,其自腐蚀电位介于-0.4 ~ -0.3 V之间,高于X70管线钢基体的自腐蚀电位-0.6 ~ -0.5 V,腐蚀倾向滞后,表现出好的抗腐蚀性能。结论 研究选取的等离子喷涂参数较合适,并成功制备出了能明显提高油气管道X70管线钢抗电化学腐蚀性且组织分布均匀的Cr2O3/TiO2高温氧化物陶瓷复合涂层。     

Thermodynamics and phase diagrams in the binary systems Na2O-SiO2, Na2O-GeO2, Na2O-B2O3, Li2O-B2O3, CaO-B2O3, SrO-B2O3, and BaO-B2O3

We applied our model to the enthalpy of mixing data of the binary systems Na₂O-SiO₂, Na₂O-GeO₂, Na₂O-B₂O₃, Li₂O-B₂O₃, CaO-B₂O₃, SrO-B₂O₃, and BaO-B₂O₃. The most stable composition in the liquid, that is where the enthalpy of mixing is most negative, is with a metal-oxygen ratio of 4 to 3, for monovalent metals (Na and Li) and 3 to 4 for divalent metals (Ba and Ca) in liquid silicates or borates. The same applies to the CaO-SiO₂, CaO-Al₂O₃, PbO-B₂O₃, PbO-SiO₂, ZnO-B₂O₃, and ZnO-SiO₂ systems. The oxygen to metal ratio, its constant value in various types of systems, reflects and describes the structure of the liquid. Using the analyzed enthalpies of mixing data and the available phase diagrams, we calculated the enthalpies of formation of the various binary compounds. The results are in excellent agreement with data in the literature that were obtained from direct solid-solid calorimetry.     

Fe2+-Ni2+-NH3-NH4+-C2O42-H2O体系的沉淀配合平衡热力学

针对草酸盐配位共沉淀热分解还原法制备超细铁镍合金粉过程中Fe2+-Ni2+-NH3-NH4+-C2O42--H2O体系的溶液平衡建立热力学分析模型,并根据模型进行相关计算,揭示反应体系中各物质随pH值、氨及草酸浓度的变化关系。结果表明:溶液中的Fe主要以[Fe(C2O4)n]2 2n络合物形式存在,而铁氨络合物含量很低。当氨含量较低时,溶液中的Ni主要以[Ni(C2O4)n]2 2n存在;氨含量较高时,在酸性条件下,溶液中的Ni主要以[Ni(C2O4)n]2 2n存在,在碱性条件下,则主要以[Ni(NH3)n]2+存在。低pH值下,Ni的沉淀率较Fe的高,而高pH值下,Ni的沉淀率则较Fe的低。     

Al2O3-Sm2O3-CeO2电解质的性能（英文）

采用溶胶-凝胶法和低温燃烧技术制备Ce1-xSmxO2（x=0,0.1,0.2,0.3）和掺杂Sm和（2%-8%）Al2O3的二氧化铈;研究其合成、结构、致密化、导电性和热膨胀等性能,并利用XRD研究其结构和相组成。结果表明,于1300°C烧结球团,获得致密的陶瓷,于1250°C在Ce0.8Sm0.2O0.2中加入2%和4%的Al2O3以促进烧结。利用扫描电子显微镜观察烧结后球团的表面形貌,使用双探针交流阻抗谱研究总离子电导率。     

Al2O3包覆改善P2型Na2/3Fe1/2Mn1/2O2正极材料的存储性能

采用超声喷雾热解与高温固相烧结相结合的方法合成P2型Na_2/3Fe_1/2Mn_1/2O₂材料。通过X射线衍射仪、扫描电子显微镜和电化学充放电设备对材料的结构、形貌和电化学性能进行全面的表征。此外,在Na_2/3Fe_1/2Mn_1/2O₂表面包覆Al₂O₃薄层,该包覆层可以抑制Na₂CO₃·H₂O的形成,提高Na_2/3Fe_1/2Mn_1/2O₂材料的存储性能,从而改善其电化学性能。这种简单的表面改性方法为合成高性能钠离子电池正极材料提供了新思路。     

Synthesis and properties of CaCd2Sb2 and EuCd2Sb2

High density polycrystalline CaCd₂Sb₂ and EuCd₂Sb₂ intermetallics are synthesized by Spark Plasma Sintering and their thermoelectric properties are investigated. X-ray diffraction measurements reveal both materials have a structure in space group, containing a small amount of CdSb as a second phase. Thermoelectric measurements indicate both are p-type conductive materials. The figure of merit value of CaCd₂Sb₂ is 0.04 at 600 K and that of EuCd₂Sb₂ is 0.60 at 617 K. Theoretical calculations show that CaCd₂Sb₂ is a degenerate semiconductor with a band gap of 0.63 eV, while EuCd₂Sb₂ is metallic with DOS of 13.02 electrons/eV. For deeper understanding of the better thermoelectric properties of EuCd₂Sb₂, its low temperature magnetic, transport and heat capacity properties are investigated. Its Nèel temperature is 7.22 K, convinced by heat capacity anomaly at 7.13 K. Hall effect convinced that it is a p-type conductive material. It has high Hall coefficient, high carrier concentration and high carrier mobility of +1.426 cm³/C, 4.38 × 10¹⁸/cm³ and 182.40 cm²/Vs, respectively. They are all in the magnitude of good thermoelectric materials. The Eu 4f level around Fermi energy and antiferromagnetic order may count for the better thermoelectric properties of EuCd₂Sb₂ than that of CaCd₂Sb₂.     

Y2O3-BaO-SiO2-B2O3-Al2O3 glass sealant for solid oxide fuel cells

A glass based on Y₂O₃-BaO-SiO₂-B₂O₃-Al₂O₃ (named YBA) has been investigated as sealant for planar solid oxide fuel cells (SOFCs). The YBA glass has been systematically characterized by differential thermal analysis, dilatometer, scanning electron microscopy, impedance analysis, and open circuit voltage to examine their suitability as sealant. The coefficient of thermal expansion of YBA is 11.64 × 10⁻⁶ K⁻¹ between 323 and 873 K. The resistivity is 9.1 × 10⁴ Ω cm at 800 °C. The glass sealant is found to be well adhered with other cell components, such as electrolytes and stainless steels, at an optimum sealing temperature of 800 °C. All measured results showed that the YBA glass appears to be a promising sealant for SOFCs.     

New Zr6CoAs2-type compounds: Y6CoBi2, Ho6CoBi2 and Tm6CoBi2

Results of a powder X-ray diffraction investigation of new ternary compounds are reported. The compounds Y₆CoBi₂ [a=0.8312(1) nm, c=0.4144(1) nm], Ho₆CoBi₂ [a=0.8246(2) nm, c=0.4095(1) nm], and Tm₆CoBi₂ [a=0.8155(2) nm, c=0.4066(1) nm] crystallize in the hexagonal Zr₆CoAs₂-type structure (space group P6b2m No. 189). The Zr₆CoAs₂-type structure is a superstructure of the Fe₂P-type structure.     

Electronic structures and Eu photoluminescence behaviors in Y2Si2O7 and La2Si2O7

The electronic structures and linear optical properties of Y₂Si₂O₇ (YSO) and La₂Si₂O₇ (LSO) are calculated by LDA method based on the theory of DFT. Both YSO and LSO are direct-gap materials with the direct band gap of 5.89 and 6.06 eV, respectively. The calculated total and partial density of states indicate that in both YSO and LSO the valence band (VB) is mainly constructed from O 2p and the conduction band (CB) is mostly formed from Y 4d or La 5d. Both the calculated VB and CB of YSO exhibit relatively wider dispersion than that of LSO. In addition, the CB of YSO presents more electronic states. Meanwhile, the VB of LSO shows narrower energy distribution with higher electronic states density. The theoretical absorption of YSO shows larger bandwidth and higher intensity than that of LSO. The results are compared with the experimental host excitations and impurity photoluminescence in Eu³⁺-doped YSO and LSO.     

Phase equilibria in the system La2O3-BaO-P2O5: The partial system LaPO4-Ba2P2O7-Ba(PO3)2

The LaPO₄-Ba₂P₂O₇-Ba(PO₃)₂ portion of the oxide La₂O₃-BaO-P₂O₅ system has been investigated. Important parts of this investigation were the determination of equilibria in the LaPO₄-Ba(PO₃)₂ subsystem and the addition of liquidus data to the partially known LaPO₄-Ba(PO₃)₂-Ba₂P₂O₇ subsystem. These data were combined with known data from the LaPO₄-Ba₂P₂O₇ subsystem and with measurements of the equilibria within the LaPO₄-Ba₃P₄O₁₃ isopleth to determine the nature of the phase equilibria in the quasi-ternary LaPO₄-Ba₂P₂O₇-Ba(PO₃)₂ system.     

载体中ZrO2/Al2O3比对Pt/ZrO2-Al2O3催化剂性能的影响

相比汽油车而言,柴油车具有高效、低油耗的优势已得到广泛应用。本实验以ZrO₂作为改性剂,探究了ZrO₂与Al₂O₃的质量比对催化剂的影响。研究结果表明：随着ZrO₂的加入,Pt粒子先减小后增大;Pt粒子与载体的交互作用先增大后减小。活性实验数据分析表明,ZrO₂的最佳添加量为40 wt%,CO和C₃H₆完全氧化温度分别降低20 _oC 、25 _oC。贵金属在催化剂的分散度以及贵金属与载体的相互作用随着ZrO₂与Al₂O₃质量比的变化而变化。Pt粒子越小,其与载体的交互作用越强,这表明催化剂性能越强。