Emissions from a diesel-bioethanol blend in an automotive diesel engine

Diesel emissions have been measured from an automotive engine using anhydrous bioethanol blended with conventional diesel, with 10% ethanol in volume and no additives. The resulting emissions have been compared with those from pure diesel. A stationary engine test bed, together with the instrumentation for measuring the most stringent regulated emissions (nitric oxides, total hydrocarbons and particulate matter) and the particle size distributions, allowed to study the effect of this blend on the engine performance and emissions under five different steady state operating conditions, selected from the transient cycle for light duty vehicles established in the European Emission Directive 70/220. Both the consideration of the thermochemical properties of the tested fuels and the computations of a chemical equilibrium model were helpful for the results analysis. These results proved that the use of this renewable component provides a significant reduction on particulate emissions, with no substantial increase in other gaseous emissions, which makes it helpful for contributing, on the one hand, to fulfil the European compromise of using more than 5.75% biofuels in 2010, and on the other hand, to stop the increase in particulate emissions caused by transportation as a consequence of the unceasing dieselization.     

Intra-layer temperature gradients during regeneration of diesel particulate filters

Wall-flow filters are worldwide recognized as the most efficient devices for the abatement of particulate emissions from automotive diesel engines. Mathematical models simulating the particulate thermal oxidation process in the filters are already applied for system optimization. This paper deals with the appropriateness of a specific assumption inherently used in all relevant published models, namely the temperature uniformity in the soot and wall layer. A new mathematical model is developed to predict the temperature gradients under various operating conditions. Based on the model results, it is shown that significant temperature gradients inside the soot layer may exist under some practical operating conditions. These conditions are associated with high flow rates and high soot loadings. In these cases, the uniform temperature assumption may lead to erroneous results for the prediction of the overall regeneration process. The error of this assumption is assessed as function of the soot porosity.     

Detailed investigation of non‐catalytic DPF regeneration

The present investigation concerns the phenomena that occur during the non‐catalytic regeneration of Diesel Particulate Filters (DPFs). The temperature evolution in the filter has been correlated to the emissions of CO, HC, NO, and NO₂ during the loading and regeneration process. The emissions were assessed over both the diesel oxidation catalyst (DOC) and the DPF, in order to characterise the chemical species evolution inside the after‐treatment line. Different regeneration temperatures, which have been found to have a strong impact on the evolution of the soot oxidation rate, have been assessed. Finally, the particulate emissions during regeneration have been measured on a number and size basis.     

Preparation and Application of Perovskite Catalysts for Diesel Soot Emissions Control: An Overview

The diesel engines are energy efficient (1), but their particulate matter (soot) emissions are still a matter of concern even though major advances in their control are being made. For soot abatement, catalytic diesel particulate filter (DPF) technique is widely employed to trap and burn the soot. Many types of catalysts have been investigated for the soot combustion i.e. platinum group metal (PGM) based, perovskite-type oxides, spinel-type oxides, rare earth metal oxides, and mixed transient metal oxides etc. The cost of PGM catalysts is high and their availability is questionable. Further they are susceptible to poisoning and have low thermal stability. On the other hand perovskite catalysts show potential as effective soot oxidation catalyst for the DPF because of their low cost, high thermal stability and tailoring flexibility. Many papers related to soot oxidation over perovskite catalysts have been published but no review paper appears in the literature that is dedicated to soot oxidation. Thus, this article provides a summary of published information regarding pure and substituted perovskite catalyst, preparation methods, properties, and their application for diesel soot emission control.     

Effect of Biofuels on Catalyzed Diesel Particulate Filter Regeneration

Under the terms of the Renewable Energy Directive, EU member states are required to use 10 % of transport energy sourced from renewable sources, mainly biofuels, by 2020. The purpose is to reduce greenhouse gas (GHG) emissions from the transport sector. However, biodiesel used as fuel has a significant impact on emissions, as related by most of the literature on the subject. In particular, nitric oxides (NOx) and particulate matter (PM) emissions from current diesel technologies are critical factors because they are already close to the limits permitted by regulations and both limits will be even more stringent in the near future. Soot particles are trapped on a diesel particulate filter (DPF). If the DPF is catalyzed like in this study, the soot is then burned by reaction with NO₂ (CDPF continuous regeneration) which occurs at lower temperatures than reaction with O₂ (active regeneration). Tests of ultra-low sulfur diesel blended with rapeseed-biodiesel at 30 % (B30) and Fischer–Tropsch diesel (FT30) were conducted. The Fischer–Tropsch diesel was chosen to represent a biomass-to-liquid fuel. This work investigated the impact of these two biofuels on engine polluting emissions and the resulting CDPF ability to regenerate. When compared with similar inlet conditions on a synthetic gas bench, an impact of fuel was observed on soot reactivity: the CDPF loaded with FT30 soot regenerated slightly faster. Engine bench tests were also performed to combine the effects of fuel on engine emissions and soot reactivity and to evaluate the CDPF. The increase in NOx and decrease in PM emissions observed for B30 appeared to significantly improve CDPF continuous regeneration by NO₂.     

Comparison of emissions of a direct injection diesel engine operating on biodiesel with emulsified and fumigated methanol

Biodiesel is an alternative fuel for internal combustion engines. It can reduce carbon monoxide (CO), hydrocarbon (HC) and particulate matter (PM) emissions, compared with diesel fuel, but there is also an increase in nitrogen oxides (NO_x) emission. This study is aimed to compare the effect of applying a biodiesel with either 10% blended methanol or 10% fumigation methanol. The biodiesel used in this study was converted from waste cooking oil. Experiments were performed on a 4-cylinder naturally aspirated direct injection diesel engine operating at a constant speed of 1800 rev/min with five different engine loads. The results indicate a reduction of CO₂, NO_x, and particulate mass emissions and a reduction in mean particle diameter, in both cases, compared with diesel fuel. It is of interest to compare the two modes of fueling with methanol in combination with biodiesel. For the blended mode, there is a slightly higher brake thermal efficiency at low engine load while the fumigation mode gives slightly higher brake thermal efficiency at medium and high engine loads. In the fumigation mode, an extra fuel injection control system is required, and there is also an increase in CO, HC and NO₂ (nitrogen dioxide) and particulate emissions in the engine exhaust, which are disadvantages compared with the blended mode.     

Kinetics of catalyzed and non-catalyzed oxidation of soot from a diesel engine

To comply with the new regulations on particulate matter, car manufacturers more and more commonly use diesel particulate filters (DPF). The working of these systems needs to periodically burn soot that has been accumulated during the loading of the DPF. This paper describes the kinetics of the non-catalytic and catalytic oxidation of real diesel soot with oxygen. From these experiments, mechanisms for catalyzed and non-catalyzed soot oxidation have been proposed.     

Kinetics of catalyzed and non‐catalyzed soot oxidation with nitrogen dioxide under regeneration particle trap conditions

BACKGROUND: For compliance with the regulations on diesel particulate matter, car manufacturers have developed diesel particulate filters (DPF). These technologies require a regeneration method which oxidizes soot deposits in the filter. In diesel exhaust emissions there are two suitable oxidizing gases: oxygen and nitrogen dioxide. Nitrogen dioxide is much more active than O₂ and can directly attack the carbon surface. This work describes the kinetics of the oxidation of soot by NO₂ over a wide range of conditions relevant for DPF. RESULTS: The catalyzed and the non‐catalyzed oxidation of soot have been performed in a fixed‐bed reactor. The experimental results show that the overall oxidation process can be described by two additive parallel reactions: a direct C ? NO₂ reaction catalyzed by H₂O and a cooperative C ? NO₂ ? O₂ reaction catalyzed by the Pt/Al₂O₃ catalyst. The results obtained allow to propose the following kinetic law for the specific rates of the catalyzed and the non‐catalyzed oxidation of soot in the regeneration filter conditions: CONCLUSION: The kinetic parameters describing the oxidation rate of soot by NO₂ over a range of temperature and gas composition have been obtained. The extracted kinetics data are relevant for modeling the removal of trapping soot in automotive gas exhaust technology. Copyright © 2009 Society of Chemical Industry     

New Tool for Experimental Analysis of Diesel Particulate Filter Loading

The loading of a diesel particulate filters (DPFs) entails the need of trap regeneration by particulate combustion, whose efficiency and frequency are somehow affected by the way soot is deposited along the channels. Great efforts are thus spent to improve the understanding of the filtration process of DPFs, aimed at obtaining a deeper insight into the relationship between engine performance and filter loading so as to take advantage of this insight for DPF design and optimization purposes. Small lab-scale 300 cpsi DPF samples were loaded downstream the Diesel oxidation catalyst (DOC) in an ad hoc designed reactor capable of hosting five samples with part of the entire flow produced by an automotive diesel engine at the 2500 × 8 BMEP operating condition, selected to be representative as one of the critical engine points of the New European Driving Cycle (NEDC). Soot layer thickness was estimated by means of Field emission scanning electron microscope (FESEM) observations after sample sectioning at progressive locations, obtained through a procedure defined not to affect the distribution of the soot inside the filter and to enable estimation of the actual soot thickness along the channel length. This is a pre-requisite to get suitable data for the validation of the DPF models required for trap design and optimisation.     

Emissions from a diesel car during regeneration of an active diesel particulate filter

The California Air Resources Board (CARB) and the Joint Research Center of the European Commission (JRC) have collaborated on emissions testing of a light duty diesel vehicle, which is Euro 4 compliant and comes equipped with a diesel particulate filter (DPF). The California testing included an investigation of the regeneration of the DPF over cruise conditions and NEDC test cycles. DPF regeneration is caused by the buildup of soot in the filter, and for the present test vehicle the regeneration process is assisted by a fuel borne catalyst. Regulated exhaust emissions increased substantially during the regeneration events; however, PM emissions levels were below California LEVII emissions standards. There was a very large increase of volatile particles between 5 and 10 nm, and these volatile particles were generated during all of the observed regeneration events. It appears that the particle number instruments that use the PMP methodology do not capture the PM mass increase during DPF regeneration; however, for one regeneration event there was an apparent large increase in solid particles below the PMP size limit. The PM mass increase associated with regeneration appears to be due to semi-volatile particles collected on filters. During the testing, the regeneration events exhibited considerable variations in the time for regeneration as well as the amount of PM emissions. From this investigation, several questions have been posed concerning the emission of very small (<20 nm) volatile and solid particles during DPF regeneration that need further investigation.     

柴油车尾气净化催化技术进展

介绍了柴油车尾气排放的特性及主要污染物;从颗粒物的催化再生技术、贫燃条件下NOx的选择性催化还原技术以及氧化催化技术等几个方面对柴油车尾气净化技术;尤其是催化技术进行了探讨;并提出了未来柴油车用催化剂的发展方向。     

Multi-channel simulation of regeneration in honeycomb monolithic diesel particulate filters

In recent years advanced computational tools of diesel particulate filter (DPF) regeneration have been developed to assist in the systematic and cost-effective optimization of next generation particulate trap systems.In the present study, we employ a previously validated, state-of-the-art multichannel DPF simulator to study the regeneration process over the entire spatial domain of the filter. Particular attention is placed on identifying the effect of inlet cones and boundary conditions, filter can insulation and the dynamics of “hot spots” induced by localized external energy deposition. Lateral heat losses through the insulation and the periphery of the filter can, as captured by the magnitude of the Nusselt number, Nu, are detrimental to the effectiveness of the regeneration process. A filter can Nu number less than 10 and preferably less than 5 is a good design target for high regeneration efficiency. For the case studied, insulation of the inlet cones can lead to a gain of 30% in regeneration efficiency by eliminating radial temperature gradients at the inlet filter face. The multichannel simulator provides an instructive illustration of the well-appreciated effects of localized hot spot on filter regeneration: hot spots play a more significant role (spread over) when located near the entrance of the filter.     

Emissions from large-scale medium-speed diesel engines: 2. Influence of fuel type and operating mode

This paper addresses gaseous emissions smoke (soot) and particulate matter in large-scale diesel engine exhaust. The test engine was a large-scale turbocharged, after-cooled mean speed ( 500 rpm) direct-injection diesel engine and the power per cylinder was about 1 MW. Emission measurements were carried out on burning heavy fuel (HFO) and light fuel (LFO) oils. The test modes for the investigation were a propulsion mode (marine application) and a generator mode (power plant application). Gaseous emissions were measured according to the IMO technical code, smoke (soot) emissions were determined optically and particulate matter (PM) was measured by gravimetric impactor designed for five size fractions. In comparison the emissions from HFO and LFO utilisations indicate slightly higher NO and CO emissions for HFO, while LFO gives clearly higher emissions of hydrocarbons (HC). Emissions of soot and CO appeared to correlate very well, being very high for both fuels throughout the propulsion mode and low load, otherwise being similar for both modes. PM emissions are more than three times higher with HFO than with LFO and appear to decrease with the load except for HFO during the generator mode where an increase of PM emissions with the load is seen. Some data on sampled particles is given.     

RECP: A Reactor Designed to Test the Effect of a Catalyst on Soot Oxidation in a Diesel Particulate Filter

A new reactor designed to test soot combustion on a filter coated with an oxidation catalyst is described. It is designed to achieve screening investigations of catalysts in realistic conditions, i.e., close to those prevailing in a diesel particulate filter (DPF). In a DPF a soot layer is formed at the surface of a porous wall (filtration area) which may or may not be covered with a catalytic layer. In this new setup, the soot is deposited on a sample of a DPF which can be easily impregnated with oxidation catalysts. A model soot (commercial carbon black) is used for the investigation, and different procedures for the soot „deposit on the filter are tested.     

Hot zones formation during regeneration of diesel particulate filters

A diesel particulate filter (DPF) is used to remove particulate matter (PM) from the diesel engine exhaust. The accumulated PM is periodically removed by combustion, which sometimes leads to excessive temperature excursions that melt the ceramic filter. This behavior cannot be explained by operation under stationary feed conditions. We propose that these temperature excursions are a dynamic effect following a rapid change in the driving mode while the DPF is being regenerated. Specifically, a rapid decrease in the exhaust temperature can lead to a counterintuitive large transient temperature rise above that which would exist under a higher stationary feed temperature. This unexpected behavior is similar to the well‐known wrong‐way behavior in packed‐bed reactors, even though the axial‐dependent flow through the filter in a DPF is rather different from the constant axial flow through a packed bed. We present simulations that provide insight about the dependence of the amplitude of this wrong‐way temperature rise on the filtration velocity, the PM loading, dimensions of the DPF, and the amplitude of the rapid temperature decrease and when it occurs after the start of the regeneration. The insight provided by these simulations will help develop operation and control protocols that circumvent or at least decrease the probability of the occurrence of the destructive melting of the DPF. © 2010 American Institute of Chemical Engineers AIChE J, 2011     

Effect of dimethoxy-methane and exhaust gas recirculation on combustion and emission characteristics of a direct injection diesel engine

The effect of fuel constituents and exhaust gas recirculation (EGR) on combustion characteristics, fuel efficiency and emissions of a direct injection diesel engine fueled with diesel-dimethoxymethane (DMM) blends was investigated experimentally. Three diesel-DMM blended fuels containing 20%, 30% and 50% by volume fraction of DMM, corresponding to 8.5%, 12.7% and 21.1% by mass of oxygen in the blends, were used. By the use of DMM, it is observed that CO and smoke emissions as well as the total number and mass concentration of particulate reduce significantly, while HC emissions and particulate number with lower geometric mean diameters (D_i < 0.039 μm) increase slightly. For each fuel, there is an increase of ignition delay whereas a decrease of cylinder pressure and heat release rate in the premixed combustion phase when the diesel engine was operated with EGR system. The brake thermal efficiency fluctuates at small EGR ratio, while decreases with the further increase of EGR ratio. With an increase of EGR ratio, NO_x emission is reduced at the cost of increased smoke, HC and CO emissions as well as the total number and mass of particulates for each fuel.     

Numerical simulation of soot filtration and combustion within diesel particulate filters

The numerous benefits offered by diesel engines, compared to gasoline ones, are balanced by a drawback of increasing concern, namely soot emissions. Nowadays, soot emissions can be reduced by physically trapping the particles within on-board diesel particulate filters (DPF). The filter gets progressively loaded by filtering the soot laden flue gases, thus causing an increasing pressure drop, until regeneration takes place. The aim of this work is to develop a fully predictive three-dimensional mathematical model able to accurately describe the soot deposition process into the filter, the consequent gradual modification of the properties of the filter itself (i.e. permeability and porosity), the formation of a soot filtration cake, and the final regeneration step. The commercial computational fluid dynamics (CFD) code Fluent 6.2.16, based on a finite-volume numerical scheme, is used to simulate the gas and particulate flow fields in the DPF, whereas particle filtration sub-models and regeneration kinetics are implemented through user-defined-subroutines (UDS).Model predictions highlight uneven soot deposition profiles in the first steps of the filtration process; however, the very high resistance to the gas flow of the readily formed cake layer determines the evolution into an almost constant layer of soot particles. The ignition of the loaded soot was simulated under different operating conditions, and two regeneration strategies were investigated: a “mild regeneration” at low temperature and oxygen concentration, that operated a spatially homogeneous ignition of the deposited soot, and a “fast regeneration”, with an uneven soot combustion along the axial coordinate of the filter, due to strong temperature gradients inside the filter itself. These findings are supported by comparison and validation with experimental data.     

Influence analysis of monolith structure on regeneration temperature in the process of microwave regeneration in the diesel particulate filter

Based on models A, B, and C of three kinds of diesel particulate filter (DPF) with microwave regeneration, a DPF microwave regeneration model is established according to the laws of conservation of mass, momentum, and energy. The trends of internal temperature under different velocities of exhaust gas in channels are simulated and analyzed. The results show that: (1) Regeneration temperature in the process of microwave regeneration will begin to increase from the front to the rear end of along the axial direction, and the maximum temperature value will appear in the rear end of the monolith. (2) The internal flow velocity in the DPF of model C is the most uniform and the temperature gradient is the smallest among the three models. Therefore, it is the most useful for DPF regeneration. (3) The minimal thermal stress is exerted on the DPF of model C. Therefore, this model is most useful for prolonging the service life of a DPF.     

2D simulation of the regeneration performance of a catalysed DPF for heavy-duty applications

The objective of this work is to study the regeneration performance of a heavy-duty DPF application. The simulation of the local temperatures and pressure drop during the regeneration could be validated with experimental data, indicating the need for a 2D model approach to describe this particular catalysed DPF configuration. Furthermore, the model was applied to illustrate the axial and radial regeneration phenomena focusing on soot and temperature distribution.     

Science and technology of catalytic diesel particulate filters

During the last few decades, concerns have grown on the negative effects that diesel particulate matter has on health. Because of this, particulate emissions were subjected to restrictions and various emission-reduction technologies were developed. It is ironic that some of these technologies led to reductions in the legislated total particulate mass while neglecting the number of particles. Focusing on the mass is not necessarily correct, because it might well be that not the mass but the number of particles and the characteristics of them (size, composition) have a higher impact on health. To eliminate the threat of diesel particulate matter, essentially absolute filtration in combination with the oxidation of all emitted hydrocarbons is what will be required.

After two decades of development, the first filters will soon be introduced on a large scale. Many different problems had to be overcome; it was especially important that the filter was robust and its regeneration was controllable. The key technology to controllable regeneration is oxidation catalysis, which is the main area of focus in this review. Catalytic filter regeneration is very complex, something which is apparent in the main aspects of catalysis (i.e., activity, stability, and selectivity). Complications are that the process conditions can be very transient and that the temperatures are usually low. It is shown that the oxidation catalyst cannot be examined isolated from the total system. Within the margins of size restrictions and an engine's service life, essentially all particulate matter should be trapped, the filter should be regenerated safely, no toxic by-products should be formed, and the catalyst should not alter the filtration characteristics, and vice versa.

The exhaust conditions of passenger cars are not favorable for continuous regeneration strategies, because the best strategy seems to be periodic regeneration with the aid of a catalyst. This concept is not passive, which makes it complex and expensive. The best technology for filter regeneration with trucks and buses seems to be continuous regeneration. Using the NO_x present in the exhaust gas for soot oxidation amounts to a simple and robust concept. A future limitation might be the minimal required NO_x:soot ratio; it is not sure if this will be met in future engines. Alternatively, a low-temperature catalyst may be developed that does not require NO_x. Developing such an advanced catalytic trap will be one of the major challenges of catalytic filter engineering.