Conventional- and microwave-hydrothermal synthesis of LiMn2O4: Effect of synthesis on electrochemical energy storage performances

The LiMn₂O₄ electrode materials were synthesized by the conventional-hydrothermal and microwave-hydrothermal methods. The electrochemical performances of LiMn₂O₄ were studied as supercapacitors in LiNO₃ electrolyte and lithium-ion battery cathodes. The microwave-hydrothermal method can synthesize LiMn₂O₄ electrode materials with reversible electrochemical reaction in a short reaction time and low reaction temperature than conventional-hydrothermal route. The capacitance of LiMn₂O₄ electrode increased with increasing crystallization time in conventional-hydrothermal route. The results showed that LiMn₂O₄ supercapacitors had similar discharge capacity and potential window (1.2 V) as that of ordinary lithium-ion battery cathodes. In LiNO₃ aqueous electrolyte, the reaction kinetics of LiMn₂O₄ supercapacitors was very fast. Even, at current densities of 1 A/g and 5 A/g, aqueous electrolyte gave good capacity compared with that in organic electrolyte at a current density of 0.05 A/g.     

Synthesis and electrochemical properties of LiAl0.05Mn1.95O4 by the ultrasonic assisted rheological phase method

Pure-phase and well-crystallized spinel LiAl_0.05Mn_1.95O₄ powders were successfully synthesized by a simple ultrasonic assisted rheological phase (UARP) method. The structure and morphology properties of this as-prepared powder compared with the pristine LiMn₂O₄ and LiAl_0.05Mn_1.95O₄ obtained from the solid-state reaction (SSR) method were investigated by powder X-ray diffraction (XRD) and scanning electron microscopy (SEM). The electrochemical properties focused on the LiAl_0.05Mn_1.95O₄ by this new method have also been investigated in detail. According to these tests results, it is obviously to see that the newly prepared sample delivers a relatively high initial discharge capacity of 111.6 mAh g⁻¹, presents excellent rate capability and reversibility, and shows good cycling stability with capacity retention of 90.6% after 70 cycles. Meanwhile, the electrochemical impedance spectroscopy (EIS) investigations were employed to study the electrochemical process of Li⁺ ions with the synthesized LiAl_0.05Mn_1.95O₄ electrode in detail.     

Electrochemical performance of single crystalline spinel LiMn2O4 nanowires in an aqueous LiNO3 solution

Single crystalline cubic spinel LiMn₂O₄ nanowires were synthesized by hydrothermal method and the precursor calcinations. The phase structures and morphologies were characterized by X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), and high-resolution transmission electron microscopy (HRTEM). Galvanostatic charging/discharging cycles of as-prepared LiMn₂O₄ nanowires were performed in an aqueous LiNO₃ solution. The initial discharge capacity of LiMn₂O₄ nanowires was 110 mAh g⁻¹, and the discharge capacity was still above 100 mAh g⁻¹ after 56 cycles at 10C-rate, and then 72 mAh g⁻¹ was registered after 130 cycles. This is the first report of a successful use of single crystalline spinel LiMn₂O₄ nanowire as cathode material for the aqueous rechargeable lithium battery (ARLB).     

Synthesis and electrochemical characterization of nano-CeO2-coated nanostructure LiMn2O4 cathode materials for rechargeable lithium batteries

LiMn₂O₄ spinel cathode materials were coated with 0.5, 1.0, and 1.5 wt.% CeO₂ by a polymeric process, followed by calcination at 850 °C for 6 h in air. The surface-coated LiMn₂O₄ cathode materials were physically characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray photoelectron microscopy (XPS). XRD patterns of CeO₂-coated LiMn₂O₄ revealed that the coating did not affect the crystal structure or the Fd3m space group of the cathode materials compared to uncoated LiMn₂O₄. The surface morphology and particle agglomeration were investigated using SEM, TEM image showed a compact coating layer on the surface of the core materials that had average thickness of about 20 nm. The XPS data illustrated that the CeO₂ completely coated the surface of the LiMn₂O₄ core cathode materials. The galvanostatic charge and discharge of the uncoated and CeO₂-coated LiMn₂O₄ cathode materials were measured in the potential range of 3.0-4.5 V (0.5 C rate) at 30 °C and 60 °C. Among them, the 1.0 wt.% of CeO₂-coated spinel LiMn₂O₄ cathode satisfies the structural stability, high reversible capacity and excellent electrochemical performances of rechargeable lithium batteries.     

A comparative electrochemical study of LiMn2O4 spinel thin-film and porous laminate

Novel Electrostatic Spray Deposition (ESD) technique was used to fabricate LiMn₂O₄ spinel thin-films. Cyclic voltammograms of both the ESD and porous laminate films show the double peaks in the 4.0 V range characteristic of the LiMn₂O₄ spinel materials. The porous laminates exhibit two semicircles in the impedance spectra while the ESD films show only one single semicircle. The diffusion time constant in the laminate films was typically one order of magnitude larger than that in the ESD thin-films. The apparent lithium-ion chemical diffusion coefficient in LiMn₂O₄ was found to be of the order of 10⁻⁹ cm²/s for both the porous laminate film and the ESD films despite the difference in the diffusion time constants.     

Comparison of the microwave-induced combustion and solid-state reaction for the synthesis of LiMn2O4 powder and their electrochemical properties

In the current research, we proposed a new method called microwave-induced combustion synthesis to produce LiMn₂O₄ powders. The microwave-induced combustion synthesis entails the dissolution of metal nitrates, and urea in water, and then heating the resulting solution in a microwave oven. Spinel LiMn₂O₄ powders were successfully synthesized by microwave-induced combustion. The microwave-heated LiMn₂O₄ powders annealed at various temperatures in the range of 600–800 °C were determined. The resultant powders were characterized by X-ray diffractometer (XRD), and scanning electron microscopy (SEM). The annealed samples were used as cathode materials for lithium-ion battery, for which their discharge capacity and electrochemical characteristic properties in terms of cycle performance were also investigated. The LiMn₂O₄ cell provides a high initial capacity of 133 mAh/g and excellent reversibility. The excellent capacity and reversibility were attributed to LiMn₂O₄ powders with small and uniform particle size produced by microwave-induced combustion synthesis.     

Synthesis of spherical LiMn2O4 microparticles by a combination of spray pyrolysis and drying method

Lithium manganese oxide (LiMn₂O₄) has been synthesized by a spray pyrolysis method from the precursor solution; LiNO₃ and Mn(NO₃)₂·6H₂O were stoichiometrically dissolved into distilled water. The synthesized LiMn₂O₄ particles exhibited a pure cubic spinel structure in the X-ray diffraction (XRD) patterns, however they were spherical hollow spheres for various concentrations of precursor solution. Thus, the as-prepared LiMn₂O₄ particles were then ground in a mortar and dispersed into distilled water. To make a well dispersed slurry solution, a dispersion agent was also added into the slurry solution. The LiMn₂O₄ microparticles with a spherical nanostructure were finally prepared by a spray drying method from the slurry solution. The tap density of the LiMn₂O₄ microparticle prepared by a combination of spray pyrolysis and drying method was larger than that by a conventional spray pyrolysis method.The as-prepared samples were sintered at 750 °C for 1 h in air and used as cathode active materials for lithium batteries. Test experiments in the electrochemical cell Li|1 M LiClO₄ in EC:DEC = 1:1|LiMn₂O₄ demonstrate that the sample prepared by the present method is a promising cathode active material for 4 V lithium-ion batteries at high-charge-discharge and elevated temperature operation. The LiMn₂O₄ compounds by the combination of spray pyrolysis and drying method are superior to that by the conventional spray pyrolysis method in terms of electrochemical characteristics and tap density.     

Electrochemical and ex situ XRD studies of a LiMn1.5Ni0.5O4 high-voltage cathode material

Sub-micro spinel-structured LiMn_1.5Ni_0.5O₄ material was prepared by a spray-drying method. The electrochemical properties of LiMn_1.5Ni_0.5O₄ were investigated using Li ion model cells, Li/LiPF₆ (EC + DMC)/LiMn_1.5Ni_0.5O₄. It was found that the first reversible capacity was about 132 mAh g⁻¹ in the voltage range of 3.60-4.95 V. Ex situ X-ray diffraction (XRD) analysis had been used to characterize the first charge/discharge process of the LiMn_1.5Ni_0.5O₄ electrode. The result suggested that the material configuration maintained invariability. At room temperature, on cycling in high-voltage range (4.50-4.95 V) and low-voltage range (3.60-4.50 V), the discharge capacity of the material was about 100 and 25 mAh g⁻¹, respectively, and the spinel LiMn_1.5Ni_0.5O₄ exhibited good cycle ability in both voltage ranges. However, at high temperature, the material showed different electrochemical characteristics. Excellent electrochemical performance and low material cost make this spinel compound an attractive cathode for advanced lithium ion batteries.     

Crystal structure studies of thermally aged LiCoO2 and LiMn2O4 cathodes

LiCoO₂ and LiMn₂O₄ cathodes were studied by X-ray diffractometry (XRD) and electron diffraction after ageing in the charged state at elevated temperature. Some cathodes were stopped at different times during ageing and XRD measurements were taken to monitor changes in the crystal structure over ageing time. The results indicate that Li-ions intercalate into the cathodes lattice during ageing thus decreasing the available discharge capacity. Analysis of electron diffraction patterns of LiCoO₂ and LiMn₂O₄ retrieved from the cathodes after ageing shows that irreversible crystallographic transformations have taken place in both electrodes. Dark field imaging illustrates that LiCoO₂ forms a layer of spinel phase on its surface. In LiMn₂O₄ a tetragonal distorted spinel is observed when the cathode has been in the 3 V regime for considerable length of time.     

Effects of metal source in metal substitution of lithium manganese oxide spinel

Usefulness of W substitution for improvement of battery performance of LiMn₂O₄ cathode was investigated. Small amounts of tungsten were incorporated into LiMn₂O₄ spinel instead of available Mn. For this purpose, two sources of tungsten (metallic W or WO₃) were examined. W concentration and source have significant influence on both morphology and electrochemical behavior of W-substituted LiMn₂O₄ spinels. W substitution of LiMn₂O₄ spinel can lead to the formation of uniform spinel particles and improved battery performance. Cyclic voltammetric behaviors of the samples were examined in an aqueous solution, and Li diffusion process was investigated for different cases. The best case was the LiW_0.01Mn_1.99O₄ spinel prepared from metallic W powder, as exhibits excellent rate capability, but better cycleability was observed for the LiW_0.01Mn_1.99O₄ spinel prepared from WO₃. This means that because of significant influence of the dopant source, this parameter should be chosen in respect with the desire improvement.     

Synthesis of spherical spinel LiMn2O4 with commercial manganese carbonate

Spherical spinel LiMn₂O₄ particles were successfully synthesized from a mixture of manganese compounds containing commercial manganese carbonate by sintering of the spray-dried precursor. Different preparation routes were investigated to improve the tap density and to enhance the electrochemical performance of LiMn₂O₄. The structure and morphology of the LiMn₂O₄ particles were confirmed by X-ray diffraction (XRD) and scanning electron microscopy. The results showed that hollow spherical LiMn₂O₄ particles could be obtained when only commercial MnCO₃ was used as the manganese source. These particles had a low tap density (ca.0.8 g/cm³). Perfect micron-sized spherical LiMn₂O₄ particles with good electrochemical performance were obtained by spray-drying a slurry composed of MnCO₃, Mn(CH₃CHOO)₂ and LiOH, followed by a dynamic sintering process and a stationary sintering process. The as-prepared spherical LiMn₂O₄ particles comprised hundreds of nanosize crystal grains and had a high tap density(ca. 1.4 g/cm³). The galvanostatic charge-discharge measurements indicated that the spherical LiMn₂O₄ particles had an initial capacity of 121 mAh/g between 3.0 and 4.2 V at 0.2 C rate and still delivered a reversible capacity of 112 mAh/g at 2 C rate. The retention of capacity after 50 cycles was still 96% of its initial capacity at 0.2 C. All the results showed that the as-prepared spherical LiMn₂O₄ particles had an excellent electrochemical performances. The methods we used for preparing spherical LiMn₂O₄ are energy-saving and suitable for industrial application.     

Ultrasonic spray pyrolysis of nano crystalline spinel LiMn2O4 showing good cycling performance in the 3 V range

Spherical lithium manganese oxide spinel was synthesized by an ultrasonic spray pyrolysis method, and has been characterized using X-ray diffraction, scanning electron microscopy, transimission electron microscopy and electrochemical cycling at 3 V regions. The LiMn₂O₄ powders were composed of about 10 nm-sized primary particles. The delivered discharge capacity of the synthesized nano-material was 125 mAh g⁻¹ between 2.4 and 3.5 V and its retention was about 96% upon 50 cycling. From the high resolution transmission electron microscopic study, it was found that structural transition of the parent material did not occur even after the 50th electrochemical cycling on the 3 V region. It seems that the reversible structural change is possible for nanocrystalline LiMn₂O₄ as observed by the X-ray diffraction and transition electron microscopic observations.     

Synthesis of spherical LiMn2O4 cathode material by dynamic sintering of spray-dried precursors

Spherical LiMn₂O₄ particles were successfully synthesized by dynamically sintering spherical precursor powders, which were prepared by a slurry spray-drying method. The effect of the sintering process on the morphology of LiMn₂O₄ was studied. It was found that a one-step static sintering process combined with a spray-drying method could not be adopted to prepare spherical products. A two-step sintering procedure consisting of completely decomposing sprayed precursors at low temperature and further sintering at elevated temperature facilitated spherical particle formation. The dynamic sintering program enhanced the effect of the two-step sintering process in the formation of spherical LiMn₂O₄ powders. The LiMn₂O₄ powders prepared by the dynamic sintering process, after initially decomposing the spherical spray-dried precursor at 180 °C for 5 h and then sintering it at 700 °C for 8 h, were spherical and pure spinel. The as-prepared spherical material had a high tap density (ca. 1.6 g/cm³). Its specific capacity was about 117 mAh/g between 3.0 and 4.2 V at a rate of 0.2 C. The retention of capacity for this product was about 95% over 50 cycles. The rate capability test indicated that the retention of the discharge capacity at 4C rate was still 95.5% of its 0.2 rate capacity. All the results showed that the spherical LiMn₂O₄ product made by the dynamic sintering process had a good performance for lithium ion batteries. This novel method combining a dynamic sintering system and a spray-drying process is an effective synthesis method for the spherical cathode material in lithium ion batteries.     

Enhanced cycling stability of LiMn2O4 cathode by amorphous FePO4 coating

The cycling performance of LiMn₂O₄ at room and elevated temperatures is improved by FePO₄ modification through chemical deposition method. The pristine and FePO₄-coated LiMn₂O₄ materials are characterized by X-ray diffraction, Raman spectroscopy, scanning electron microscopy and transmission electron microscopy. Their cycling performances are thoroughly investigated and compared. The 3 wt.% FePO₄-coated LiMn₂O₄ exhibits capacity losses of only 32% and 34% at room temperature and 55 °C, respectively, after 80 cycles, much better than those of the pristine material, 55% and 72%. The cyclic voltammograms at 55 °C reveal that the improvement in the cycling performance of FePO₄-coated LiMn₂O₄ electrodes can be attributed to the stabilization of spinel structures. The separation of FePO₄ between active materials and electrolyte and its interaction with SEI (solid electrolyte interphase) film are believed to account for the improved performances.     

Effects of precursor treatment with reductant or oxidant on the structure and electrochemical properties of LiNi0.5Mn1.5O4

LiNi_0.5Mn_1.5O₄, a lithium-ion battery cathode material, is prepared using co-precipitation via a two-step drying method with Ni-Mn mixed hydroxide as the precursor. This study examines the effects of precursor pretreatment with hydrazine (a reductant) or with H₂O₂ (an oxidant) in solutions of NiSO₄ and MnSO₄. The results indicate substantial differences in the structure and electrochemical properties of LiNi_0.5Mn_1.5O₄ depending on whether the precursor is pretreated with reductant or oxidant. For the hydrazine-treated precursor, the synthesized LiNi_0.5Mn_1.5O₄ has a very pure spinel phase and an ordered, octahedral crystal morphology (ca. 100-300 nm). In contrast, the material synthesized using the H₂O₂-treated precursor shows numerous impurity phases (Na_0.7MnO_2.05) with a layer-by-layer crystal structure. The control sample (prepared without precursor pretreatment) maintains an octahedral structure but still retains a few impurity phases of Na_0.7MnO_2.05. The electrochemical results show that LiNi_0.5Mn_1.5O₄ synthesized using a hydrazine-treated precursor has a higher specific capacity (especially under high discharge current) and a higher cyclic life than the control sample, whereas the sample using H₂O₂-treated precursor shows almost no special capacity due to changes in crystal structure.     

Electrochemical performance of high specific capacity of lithium-ion cell LiV3O8//LiMn2O4 with LiNO3 aqueous solution electrolyte

The electrochemical performance of aqueous rechargeable lithium battery (ARLB) with LiV₃O₈ and LiMn₂O₄ in saturated LiNO₃ electrolyte is studied. The results indicate that these two electrode materials are stable in the aqueous solution and no hydrogen or oxygen produced, moreover, intercalation/de-intercalation of lithium ions occurred within the range of electrochemical stability of water. The electrochemical performance tests show that the specific capacity of LiMn₂O₄ using as the cathode of ARLB is similar to that of ordinary lithium-ion battery with organic electrolyte, which works much better than the formerly reported. In addition, the cell systems exhibit good cycling performance. Therefore, it has great potential comparing with other batteries such as lead acid batteries and alkaline manganese batteries.     

Hydrothermal synthesis of LiMn2O4/C composite as a cathode for rechargeable lithium-ion battery with excellent rate capability

A spinel LiMn₂O₄/C composite was synthesized by hydrothermally treating a precursor of manganese oxide/carbon (MO/C) composite in 0.1 M LiOH solution at 180 °C for 24 h, where the precursor was prepared by reducing potassium permanganate with acetylene black (AB). The AB in the precursor serves as the reducing agent to synthesize the LiMn₂O₄ during the hydrothermal process; the excess of AB remains in the hydrothermal product, forming the LiMn₂O₄/C composite, where the remaining AB helps to improve the electronic conductivity of the composite. The contact between LiMn₂O₄ and C in our composite is better than that in the physically mixed LiMn₂O₄/C material. The electrochemical performance of the LiMn₂O₄/C composite was investigated; the material delivered a high capacity of 83 mAh g⁻¹ and remained 92% of its initial capacity after 200 cycles at a current density of 2 A g⁻¹, indicating its excellent rate capability as well as good cyclic performance.     

LiMn2O4–y Br y Nanoparticles Synthesized by a Room Temperature Solid-State Coordination Method

LiMn₂O_4–y Br _y nanoparticles were synthesized successfully for the first time by a room temperature solid-state coordination method. X-ray diffractometry patterns indicated that the LiMn₂O_4–y Br _y powders were well-crystallized pure spinel phase. Transmission electron microscopy images showed that the LiMn₂O_4–y Br _y powders consisted of small and uniform nanosized particles. Synthesis conditions such as the calcination temperature and the content of Br⁻ were investigated to optimize the ideal condition for preparing LiMn₂O_4–y Br _y with the best electrochemical performances. The optimized synthesis condition was found in this work; the calcination temperature is 800 °C and the content of Br⁻ is 0.05. The initial discharge capacity of LiMn₂O_3.95Br_0.05 obtained from the optimized synthesis condition was 134 mAh/g, which is far higher than that of pure LiMn₂O₄, indicating introduction of Br⁻ in LiMn₂O₄ is quite effective in improving the initial discharge capacity.     

All-solid-state lithium battery with a three-dimensionally ordered Li1.5Al0.5Ti1.5(PO4)3 electrode

To fabricate all-solid-state Li batteries using three-dimensionally ordered macroporous Li_1.5Al_0.5Ti_1.5(PO₄)₃ (3DOM LATP) electrodes, the compatibilities of two anode materials (Li₄Mn₅O₁₂ and Li₄Ti₅O₁₂) with a LATP solid electrolyte were tested. Pure Li₄Ti₅O₁₂ with high crystallinity was not obtained because of the formation of a TiO₂ impurity phase. Li₄Mn₅O₁₂ with high crystallinity was produced without an impurity phase, suggesting that Li₄Mn₅O₁₂ is a better anode material for the LATP system. A Li₄Mn₅O₁₂/3DOM LATP composite anode was fabricated by the colloidal crystal templating method and a sol-gel process. Reversible Li insertion into the fabricated Li₄Mn₅O₁₂/3DOM LATP anode was observed, and its discharge capacity was measured to be 27 mA h g⁻¹. An all-solid-state battery composed of LiMn₂O₄/3DOM LATP cathode, Li₄Mn₅O₁₂/3DOM LATP anode, and a polymer electrolyte was fabricated and shown to operate successfully. It had a potential plateau that corresponds to the potential difference expected from the intrinsic redox potentials of LiMn₂O₄ and Li₄Mn₅O₁₂. The discharge capacity of the all-solid-state battery was 480 μA h cm⁻².     

Improvement of the high-rate discharge capability of phosphate-doped spinel LiMn2O4 by a hydrothermal method

Micrometer-scale pristine and phosphate-doped spinel LiMn₂O₄ materials with homogeneous size distribution were synthesized by a one-step hydrothermal method. The composition, structure and morphology of the as-prepared samples were characterized using inductively coupled plasma atomic emission spectroscopy (ICP-AES), chemical analysis, X-ray diffraction (XRD) and scanning electron microscopy (SEM). The effect of phosphate doping on the structural and electrochemical properties of spinel LiMn₂O₄ was investigated by Fourier transform infrared (FT-IR) spectroscopy, cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). The phosphate-doped LiMn₂O₄ cathode (with a molar ratio of PO₄³⁻:LiMn₂O₄ = 1.5%) exhibits good high-rate discharge capability with 94 mAh/g at a current density of 2960 mA/g. The analyses demonstrate that compared with the pristine LiMn₂O₄ sample, the phosphate-doped samples have a relatively large Li-ion diffusion coefficient and smaller charge-transfer resistance due to the increase of the unit cell volume of spinel LiMn₂O₄ caused by the doping of phosphate.