CVD growth and field electron emission of aligned carbon nanotubes on oxidized Inconel plates without addition of catalyst

Direct growth of carbon nanotubes (CNTs) on Inconel 600 sheets was investigated using plasma enhanced hot filament chemical vapor deposition in a gas mixture of methane and hydrogen. The Inconel 600 sheets were oxidized at different temperatures (800 °C, 900 °C, 1000 °C, and 1100 °C) before CNT deposition. The structure and surface morphology of the pre-treated substrate sheets and the deposited CNTs were studied by scanning electron microscopy (SEM) and X-ray diffraction. The field electron emission (FEE) properties of the CNTs were also tested. The SEM results show that well aligned CNTs have been grown on the pre-treated Inconel sheets without addition of any catalysts and the higher treatment temperature resulted in CNTs with better uniformity, indicating that the oxidation pre-treatment of the substrate is effective to enhance the CNT growth. FEE testing shows that CNTs with better height uniformity exhibit better FEE characteristics.     

Single-source-precursor synthesis of soft magnetic Fe3Si- and Fe5Si3-containing SiOC ceramic nanocomposites

We present here the single-source-precursor synthesis of Fe₃Si and Fe₅Si₃-containing SiOC ceramic nanocomposites and investigation of their magnetic properties. The materials were prepared upon chemical modification of a hydroxy- and ethoxy-substituted polymethylsilsesquioxane with iron (III) acetylacetonate (Fe(acac)₃) in different amounts (5, 15, 30 and 50 wt%), followed by cross-linking at 180 °C and pyrolysis in argon at temperatures ranging from 1000 °C to 1500 °C. The polymer-to-ceramic transformation of the iron-modified polysilsesquioxane and the evolution at high temperatures of the synthesized SiFeOC-based nanocomposite were studied by means of thermogravimetric analysis (TGA) coupled with evolved gas analysis (EGA) as well as X-ray diffraction (XRD). Upon pyrolysis at 1100 °C, the non-modified polysilsesquioxane converts into an amorphous SiOC ceramic; whereas the iron-modified precursors lead to Fe₃Si/SiOC nanocomposites. Annealing of Fe₃Si/SiOC at temperatures exceeding 1300 °C induced the crystallization of Fe₅Si₃ and β-SiC. The crystallization of the different iron-containing phases at different temperatures is considered to be a consequence of the in situ generation of a Fe–C–Si alloy within the materials during pyrolysis. Depending on the Fe and Si content in the alloy, either Fe₃Si and graphitic carbon (at 1000–1200 °C) or Fe₅Si₃ and β-SiC (at T > 1300 °C) crystallize. All SiFeOC-based ceramic samples were found to exhibit soft magnetic properties. Magnetization versus applied field measurements of the samples show a saturation magnetization up to 26.0 emu/g, depending on the Fe content within the SiFeOC-based samples as well as on the crystalline iron silicide phases formed during pyrolysis.     

Dielectric properties of nano-sized Ba0.7Sr0.3TiO3 powders prepared by spray pyrolysis

Nano-sized Ba_0.7Sr_0.3TiO₃ powders are prepared by post-treatment of the precursor powders with hollow and thin wall structure at temperatures between 900 and 1100 °C. Ethylenediaminetetraacetic acid and citric acid improve the hollowness of the precursor powders prepared by spray pyrolysis. The mean sizes of the powders post-treated at temperatures of 900, 1000 and 1100 °C are 42, 51 and 66 nm, respectively. The densities of the Ba_0.7Sr_0.3TiO₃ pellets obtained from the powders post-treated at 900, 1000 and 1100 °C are each 5.36, 5.55 and 5.38 g cm^?3 at a sintering temperature of 1300 °C. The pellet obtained from the powders post-treated at 1000 °C has higher maximum dielectric constant than those obtained from the powders post-treated at 900 and 1100 °C.     

Low temperature graphitization of interphase polyacrylonitrile (PAN)

Ordered polyacrylonitrile (PAN) interphase structures were formed in solution-cast PAN/carbon nanotube (CNT) composite films by enhancing polymer crystallization conditions and processing parameters for five types of CNTs. All film samples were heat-treated using similar stabilization and carbonization (up to 1100 °C) processes. Both the precursor and carbonized materials were characterized by electron microscopy and X-ray spectroscopy. Highly ordered graphitic structure was formed predominantly in the carbonized materials at 1100 °C (i.e., ∼1500 °C lower than the temperature used in a commercial graphitization process). The ordering of the graphite structure formed at 1100 °C was further improved by heat treatment up to 2100 °C. Multiple characterization results indicate that the early onset of PAN conversion to graphite is directly related to the polymer interphase formation as well as the CNT type. Based on the stabilization and carbonization parameters used in this study, PAN/single-wall carbon nanotube (SWNT) samples showed more prevalent graphite formation at 1100 °C. This work demonstrates the influence of CNT type regarding interfacial confinement toward this low-temperature polymer-to-graphite conversion process.     

Pb(Zr0.95Ti0.05)O3 powders and porous ceramics prepared by one-step pyrolysis process using non-aqueous Pechini method

Using non-aqueous Pechini method, Pb(Zr_0.95Ti_0.05)O₃ powders were prepared at low temperature by one-step pyrolysis process. The polymeric gels and powders were characterized using a range of techniques, such as DTG, XRD, SEM, Raman spectroscopy, and laser particle size distribution. The perovskite phase was formed at about 350–400 °C and some oxocarbonate impurities can be detected in all samples after calcining at 400–850 °C by one-step pyrolysis process. Phase pure and porous Pb(Zr_0.95Ti_0.05)O₃ ceramics were obtained without pore formers from the powders by one-step pyrolysis process at 500 °C for 4 h. The relative densities were 87%, 91% and 94% for the ceramics sintered at 1100, 1150 and 1200 °C for 2 h, respectively. The porous ceramics sintered at 1200 °C for 2 h have homogeneously dispersed pores and fine-grain structures with an individual grain size of 0.7–2 μm.     

Synthesis and characterization of mesoporous NiO2/ZrO2-CeO2 catalysts for total methane conversion

This work reports the synthesis and characterization of mesoporous NiO/ZrO₂^-CeO₂ composites. These materials are still being developed due to their excellent morphological and structural properties, especially for solid oxide fuel cells (SOFCs) anodes. A soft chemical route using a polymeric template was utilized to synthesize the samples. The structure after two different calcination processes at 400 °C and 540 °C was studied by X-ray diffraction and Rietveld refinement, before and after NiO loading. Nitrogen adsorption, scanning/transmission electron microscopy and small angle X-ray scattering revealed a nanocrystalline bi-phasic porous material. Temperature programmed reduction experiments showed higher Ni and Ce reduction values for samples calcined at 400 °C and 540 °C, respectively. Methane conversion values in the temperature range studied were similar for both calcination temperatures, showing 50% CH₄ conversion around 550 °C and 80% around 650 °C. However, a sample calcined at 400 °C exhibited better morphological and textural properties leading to an enhancement in NiO and CeO₂ reducibility that might be responsible for an improvement in oxygen surface exchange and gasification of carbon species in catalytic experiments.     

Formation mechanism of nano-sized hydroxyapatite powders through spray pyrolysis of a calcium phosphate solution containing polyethylene glycol

Nano-sized hydroxyapatite powders were synthesized by spray pyrolysis of a calcium phosphate solution containing polyethylene glycol (PEG) and a subsequent dewaxing process. Calcium phosphate solutions (Ca/P ratio of 1.67) were prepared by dissolving calcium nitrate tetrahydrate and diammonium hydrogen phosphate in deionized water with and without PEG and subsequently adding nitric acid. When the calcium phosphate solution was sprayed at 1100 °C at a carrier gas flow rate of 40 L/min, micron-sized hollow hydroxyapatite particles with dense or collapsed shells were obtained. However, when the calcium phosphate solution containing PEG was sprayed under the same conditions, micron-sized porous hydroxyapatite particles consisting of loosely packed hydroxyapatite crystals containing randomly placed carbons were obtained. When these hydroxyapatite particles were dewaxed at 650 °C for 3 h, they were completely disintegrated into nano-sized hydroxyapatite particles, whereas the micron-sized hollow hydroxyapatite particles without carbons remained intact. After sintering at 1100 °C for 3 h, the relative densities of hydroxyapatite disks made from micron- and nano-sized powders were 78.5 ± 1.7% and 99.8 ± 0.3%, respectively. The practical implication of these results is that highly sinterable nano-sized hydroxyapatite powders can be synthesized through spray pyrolysis of a calcium phosphate solution containing PEG.     

The volatilization behavior of chlorine in coal during its pyrolysis and CO2-gasification in a fluidized bed reactor

The volatilization behavior of chlorine in three Chinese bituminous coals during pyrolysis and CO₂-gasification in a fluidized bed reactor was investigated. The modes of occurrence of chlorine in raw coals and their char samples were determined using sequential chemical extraction method. The Cl volatility increases with increasing temperature. Below 600 °C the Cl volatility is different, depending on the coal type and the occurrence mode of Cl. Above 700 °C, the Cl volatilities for the three coals tested are all higher than 80%. About 41% of the chlorine in Lu-an coal and 73% of that in Yanzhou coal are organic forms, and most of them are covalently-bonded organic chlorine, which shows high volatile behavior even at low pyrolysis temperatures (below 500 °C), while the inorganic forms of chlorine in two coal samples are hardly volatilized even at low pyrolysis temperatures (below 400 °C). The restraining efficiency of addition of CaO on chlorine volatility is greatly dependent on pyrolysis temperature. The optimal restraining efficiency can be obtained at temperature range from 450 to 650 °C during pyrolysis of Lu-an coal. The volatile behavior of Cl is mainly dependent on temperature. Above 700 °C high volatility of Cl is obtained in both N₂ and CO₂ atmospheres.     

The role of SiC as a diffusion barrier in the formation of graphene on Si(111)

In this paper, we investigate the role of SiC as a diffusion barrier for Si in the formation of graphene on Si(111) via direct deposition of solid-state carbon atoms in ultra-high vacuum. Therefore, various thicknesses of the SiC layer preformed on the Si substrates were produced in order to evaluate its influence on the quality of graphene formation at different substrate temperatures from 900 °C to 1100 °C. At a given temperature of 1100 °C, we found that a thicker SiC layer can suppress silicon-out diffusion from the substrate and improve the structural quality of the graphene layer. The samples were analyzed by low energy electron diffraction, Auger electron spectroscopy, X-ray photoemission spectroscopy, Raman spectroscopy, and scanning tunneling microscopy.     

Structure of a new rotationally faulted multi-layer graphene–carbon nanoflower composite

The structure of a new carbon–carbon nanocomposite that consists of thin (<15 layers) multi-layer graphene microsheets and carbon nanoflowers (CNF) was examined by high-resolution transmission electron microscopy combined with selected area electron diffraction (SAED) analysis, and Raman spectroscopy. Both SAED and Raman analyses verified that graphene layers in the sheets were rotated to each other. A typical rotation angle in SAED analysis was 30 ± 2° but also other rotation angles (e.g., 2 ± 1°, 12 ± 2°, 19 ± 2° and 25 ± 2°) were detected. Raman analysis designated the rotation angle of 11–12° which may indicate that this is the predominant rotation angle in the composite. Both folded and free standing, unfolded edges were present in the sheets. The free standing edges were rough and no preferred chirality was found. Overlapping boundary interfaces were dominant between the graphene domains in the sheets. These features may degrade the electronic properties of the composite from the ideal values. However, the interlayer distance in the sheets was increased ∼12% compared to graphite. This, together with the wrinkled network of the sheets and the CNFs that contain nanosize (∼5–10 nm) cavities, may increase, e.g., lithium-ion insertion capacity of the composite.     

Optimized vacuum/pressure sol impregnation processing of wood for the synthesis of porous,biomorphic SiC ceramics

Pine (Pinus silvestris) wood with shaped sample dimensions of 20 mm × 20 mm × 5 mm (axial) was selected as the raw material. Samples were dried and, for a half of the samples, resin extraction from the sample was applied. SiO₂ sol was prepared, and samples were impregnated under different vacuum/pressure conditions. Relative impregnation efficiency was calculated for impregnated samples and varied from 95 up to 105% of the theoretical value for different samples and impregnation conditions. Impregnation and drying procedures were repeated up to three times to increase the SiO₂ amount introduced in the sample. Impregnated samples were pyrolyzed at 500 °C under oxygen free atmosphere with the subsequent high temperature treatment at 1600 °C in an Ar atmosphere. Biomorphic SiC ceramics and its precursors were investigated using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and scanning electron microscopy (SEM). An experimental result shows that the optimized vacuum/pressure impregnation technique is highly effective for the introduction of SiO₂ in the wood.     

Influence of the precursor pyrolysis temperature on the microstructure and conductivity of Gd-doped ceria materials

Gd-doped ceria nanopowders have been synthesized via a modified sol–gel technique using different pyrolysis temperatures to produce a range of particle sizes. Such nanocrystalline oxides have been sintered at 1400 °C for 24 h to produce fully dense disks. The microstructural characterization reveals that the pyrolysis temperature notably affects the grain size distribution in the sintered ceramics, e.g. powders treated at 700 °C render the narrowest grain size distribution. The electrochemical characterisation performed by electrochemical impedance spectroscopy shows that the distribution of grain sizes in the dense electrolytes rules the electrical conductivity of CGOs rather than the average grain size. Narrower grain size distributions render electrolytes exhibiting higher overall conductivity, independent of the average grain size.     

Cavitation resistance of refractory concrete: Influence of sintering temperature

The purpose of this study was to investigate possible application of refractory concrete in conditions of cavitation effect where the metal materials are usually applied. Also, influence of different sintering temperatures on cavitation resistance of refractory concrete was analyzed. As the refractory concrete, low cement castable was synthesized, cured, and then sintered at three different temperatures: 1100, 1300, and 1600 °C. Mass loss and surface degradation of investigated samples were monitored for 3 h during the exposure to the cavitation erosion. The results show that the samples sintered at 1100 °C are not suitable for application in conditions of cavitation since they were significantly destroyed only after 30 min of testing. On the other side, the samples sintered at 1300 and 1600 °C exhibited very good cavitation resistance, since they were stable during 360 min of cavitation testing with the damage level below 30% compared to the original surface.     

Tensile creep behavior of three-dimensional four-step braided SiC/SiC composite at elevated temperature

This article presents experimental results for tensile creep deformation and rupture behavior of three-dimensional four-step braided SiC/SiC composites at 1100 °C and 1300 °C in air. The creep behavior at 1300 °C exhibited a long transient creep regime and the creep rate decreased continuously with time. The creep behavior at 1100 °C exhibited an apparent steady-rate regime and the creep deformation was smaller than that at 1300 °C. However, the creep rupture time at both temperatures showed little difference. The mechanisms controlling creep deformation and rupture behavior were analyzed.     

High pressure densification of nanocrystalline mullite powder

Investigations of the high-pressure sintered nanocrystalline mullite powder are presented. The synthesized mullite powder with crystallite size of 51 nm was densified by using high-pressure “anvil-type with hollows” apparatus at 4 GPa over the temperature range of 1100–1500 °C in 100 °C steps. The phase composition and structural parameters of the densified samples were studied as a function of densification temperature. The XRD analysis revealed the appearance of new phases, such as kyanite and corundum, whose development affected the densities of the sintered samples. High relative densities of the sintered samples were obtained because of the application of high pressure. The needle-like microstructure was developed owing to the anisotropic grain growth of mullite. The elongated mullite grains reached the length of approximately 5 µm at 1400 °C, whereas the grains treated at 1500 °C became thicker preserving the same needle length. The Vickers microhardness of the developed microstructures increased with the increase of temperature up to 1400 °C, while at 1500 °C it was slightly reduced due to the grain coarsening.     

Structure and conductivity of NiO/YSZ composite prepared via modified glycine-nitrate process at varying sintering temperatures

Nickel oxide and Yttria-stabilized zirconia (NiO/YSZ) composite is one of the most promising mixed conducting electrode materials in both solid oxide electrolysis cell and solid oxide fuel cell applications. In this study, 50 wt% NiO and 50 wt% YSZ composite was synthesized via a modified glycine-nitrate combustion process (GNP) and the effect of sintering temperatures (1100 °C, 1300 °C and 1500 °C) on its microstructure and electrical properties were investigated. TG/DTA and in-situ high temperature XRD revealed the thermal property behavior and the structural changes of the as-combusted precursor material. For all the samples sintered at different temperatures, room temperature XRD patterns revealed a distinct cubic phases of both YSZ and NiO while SEM images showed a porous microstructure. The total conductivities at 700 °C are 9.87 × 10⁻³, 5.26 × 10⁻³, 4.02 × 10⁻³ S/cm for the 1100, 1300, and 1500 °C with activation energies of 0.1722, 0.3555, and 0.3768 eV, respectively. Conductivity measurements of the different sintered samples revealed that the total conductivities as well as the activation energies are greatly affected by different sintering temperatures.     

Polymer-derived mullite–SiC-based nanocomposites

Ceramic mullite–SiC nanocomposites were successfully produced at temperatures below 1500 °C by the polymer pyrolysis technique. An alumina-filled poly(methylsilsesquioxane) compound was prepared by mechanically mixing and cross-linking via a catalyst prior to pyrolysis. Heat treatment of warm pressed alumina/polymer bulk samples under the exclusion of oxygen (inert argon atmosphere) up to 1500 °C initiated crystallization of mullite even at pyrolysis temperatures as low as 1300 °C. The influence of the filler and of the pyrolysis temperature on the crystallization behavior of the materials has been investigated. Based on thermal analysis in combination with elemental analysis and X-ray powder diffraction studies four polymer mixtures differing in type and content of nano-alumina powders were examined. Nano-sized γ-Al₂O₃ powders functionalized at the surface by octylsilane groups proved to be more reactive towards the preceramic polymer leading to the formation of a larger weight fraction of mullite crystals at lower processing temperatures (1300 °C) as compared to native nano-γ-Al₂O₃ filler. Moreover, the functionalized nano-alumina particles offer an enhanced homogeneity of the distribution of alumina nano-particles in the starting polysiloxane system. In consequence, the received ceramic samples exhibited a nano-microstructure consisting of crystals of mullite with an average dimension in the range of 60–160 nm and silicon carbide crystals in the range of 1–8 nm.     

Low-temperature Ti-containing 3:2 and 2:1 mullite nanocrystals from single-phase gels

TiO₂-containig single-phase gels with (Al₂O₃ + TiO₂)/(SiO₂) molar ratios 3/2 and 2/1 were prepared by gelling mixtures of aluminium nitrate, tetraethylorthosilicate and titanium isopropoxide. Gels were fast heated at several temperatures up to 1100 °C. Dried and heated gels were characterized by differential thermal analysis (DTA), magic angle spinning nuclear magnetic resonance (MAS-NMR), X-ray powder diffraction (XRD), and scanning and transmission electron microscopies (SEM and TEM). Coupled DTA and XRD results of gels fast heated at 900 °C showed the crystallisation of two mullites as well as a small amount of alumina-silica spinel. ²⁷Al NMR spectra showed the formation of pentacoordinated aluminium before mullite crystallization. The increase of lattice parameters of single-phase mullites heated at 1100 °C indicated that the amount of TiO₂ incorporated into the mullite structure increased on raising the amount of nominal TiO₂ in both series. SEM and TEM images of heated gels at 1100 °C displayed the formation of well-shaped parallelepiped of titanium-doped mullite nanocrystals with crystalline anisotropy.     

High temperature elemental losses and mineralogical changes in common biomass ashes

The elemental losses from ashes of common biomass fuels (rice straw, wheat straw, and wood) were determined as a function of temperature from 525 °C to below 1525 °C, within the respective melting intervals. The experimental procedure was chosen to approach equilibrium conditions in an oxidizing atmosphere for the specific ash and temperature conditions. All experiments were conducted in air and used the ashes produced initially at temperatures of 525 °C as reactants. Losses during the initial ashing at 525 °C were negligible, except for a K₂O loss of 26% for wood and a Cl loss of 20% for wheat straw. Potassium losses are positively correlated with temperature for all fuel ashes. The K₂O loss for wood ash commences at 900–1000 °C. Carbonate is detected in the wood ashes to about 700–800 °C and thus cannot explain the retention of K₂O in the ashes to 1000 °C. Other crystalline phases detected in the wood ashes (pericline and larnite) contain little or no potassium. Petrographic examinations of high temperature, wood ash products have failed to reveal potassium bearing carbonates, sulfates, or silicates. The release of potassium, thus, appears to be unrelated to the breakdown of potassium-bearing crystalline phases. The straw ashes show restricted potassium loss compared to wood ash. The potassium content declines for both straw ashes from about 750 °C. Cristobalite appears in the straw ashes at about 700–750 °C and is replaced by tridymite in the rice straw ash from about 1100 °C. Sylvite (KCl) disappears completely above 1000 °C. The Cl content starts to decline at about 700 °C, approximately at the same temperature as potassium, suggesting that the breakdown of sylvite is responsible for the losses. The K–Cl relations demonstrate that about 50% of K (atomic basis) released from breakdown of sylvite is retained in the ash. The presence of chlorine in the ash is, therefore, best attributed to the presence of sylvite. Potassium is easily accommodated in the silicate melt formed at temperatures perhaps as low as 700–800 °C from dehydration, recrystallization, and partial melting of amorphous components. Loss of potassium persists for ashes without remaining sylvite and points to the importance of release of potassium from partial melt at temperatures within the melting interval for the fuel ashes.     

Synthesis and electrochemical performance of Li4Ti5O12/C composite by a starch sol assisted method

Li₄Ti₅O₁₂/C composite anode materials were synthesized by a simple starch sol assisted method using TiO₂-anatase and Li₂CO₃ as raw materials and soluble starch as carbon source. The influences of calcination temperature and starch amounts on the microstructure and electrochemical performance were systematically investigated. The samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and constant-current charge/discharge cycling tests. The results showed that the Li₄Ti₅O₁₂/C composite with 10 wt.% starch synthesized at 800 °C for 6 h had homogeneous particle size distribution with an average particle size of 200–300 nm and exhibited the optimal electrochemical performance with specific discharge capacities of 168.5, 160.8, 155.1 and 141.8 mAh g^? 1 at 0.2 °C, 1 °C, 2 °C and 5 °C rates, respectively, and satisfactory cycling stability. It could be attributed to the homogeneous ultrafine particles and in situ carbon coating, which enhanced the electronic conductivity and diffusion of lithium ions in the electrode.