Heteroatom-doped carbon gels from phenols and heterocyclic aldehydes: Sulfur-doped carbon xerogels

Sulfur-doped carbon xerogels were obtained through carbonization of resorcinol/2-thiophenecarboxaldehyde organic gels. The acid-catalyzed sol–gel polymerization of resorcinol and 2-thiophenecarboxaldehyde leads to organic gels whose morphology and texture is dependent on the amount of catalyst used. As a result, monolithic organic gels with sulfur content of up to 19.6 wt.% and easily tailored properties can be produced. After carbonization, a substantial amount of sulfur is retained and porous carbon xerogels with S-content of up to 10 wt.% are produced (at 800 °C). Depending on the sol–gel synthesis conditions, monolithic S-doped carbon xerogels with controllable and enhanced mesoporosity, surface areas of up to 670 m²/g and enhanced mechanical integrity were obtained. Additional KOH activation of the organic or carbon xerogels enables production of micro–mesoporous carbons with surface areas of up to 2550 m²/g while retaining over 5 wt.% of sulfur. Preliminary CO₂ adsorption measurements were performed. On the basis of resorcinol/2-thiophenecarboxaldehyde gel synthesis a more general approach towards heteroatom-doped carbon gels is proposed: sol–gel polymerization of phenols and heterocyclic aldehydes. Thus a variety of heteroatom-doped porous carbon materials with a tailored pore texture and morphology are available via this procedure.     

Mesoporous carbons synthesized by direct carbonization of citrate salts for use as high-performance capacitors

A simple one-step synthesis methodology for the fabrication of mesoporous carbons with an excellent performance as supercapacitor electrodes is presented. The procedure is based on the carbonization of non-alkali organic salts such as citrate salts of iron, zinc or calcium. The carbonized products contain numerous inorganic nanoparticles (i.e. Fe, ZnO or CaO) embedded within a carbonaceous matrix. These nanoparticles act as endotemplate, which when removed, leaves a mesoporous network. The resulting carbon samples have a large specific surface area up to ∼1600 m² g⁻¹ and a porosity made up almost exclusively of mesopores. An appropriate heat-treatment of these materials with melamine allows the synthesis of N-doped carbons which have a high nitrogen content (∼8–9 wt.%), a large specific surface area and retain the mesoporous structure. The mesoporous carbon samples were employed as electrode materials in supercapacitors. They exhibit specific capacitances of 200–240 F g⁻¹ in 1 M H₂SO₄ and 100–130 F g⁻¹ in EMImTFSI/AN. More importantly, the carbon samples possess a good capacitance retention in both electrolytes (>50% in H₂SO₄ and >80% in EMImTFSI/AN at 100 A g⁻¹) owing to their mesoporous structure which facilitates the penetration and transportation of ions.     

Enhancement of CO2 adsorption on phenolic resin-based mesoporous carbons by KOH activation

Carbons with high surface area and large volume of ultramicropores were synthesized for CO₂ adsorption. First, mesoporous carbons were produced by soft-templating method using triblock copolymer Pluronic F127 as a structure directing agent and formaldehyde and either phloroglucinol or resorcinol as carbon precursors. The resulting carbons were mainly mesoporous with well-developed surface area, large total pore volume, and only moderate CO₂ uptake. To improve CO₂ adsorption, these carbons were subjected to KOH activation to enhance their microporosity. Activated carbons showed 2–3-fold increase in the specific surface area, resulting from substantial development of microporosity (3–5-fold increase in the micropore volume). KOH activation resulted in enhanced CO₂ adsorption at 760 mmHg pressure: 4.4 mmol g⁻¹ at 25 °C, and 7 mmol g⁻¹ at 0 °C. This substantial increase in the CO₂ uptake was achieved due to the development of ultramicroporosity, which was shown to be beneficial for CO₂ physisorption at low pressures. The resulting materials were investigated using low-temperature nitrogen physisorption, CO₂ sorption, and small-angle powder X-ray diffraction. High CO₂ uptake and good cyclability (without noticeable loss in CO₂ uptake after five runs) render ultramicroporous carbons as efficient CO₂ adsorbents at ambient conditions.     

Sorption of reactive dyes from aqueous solutions by ordered hexagonal and disordered mesoporous carbons

In the present study two synthetic mesoporous carbons, a highly ordered CMK-3 sample with hexagonal structure and a disordered mesoporous carbon (denoted DMC) were investigated for the sorption of Remazol Red 3BS (C.I. 239) dye in comparison to three commercial activated carbons and a HMS mesoporous silica with a wormhole pore structure. The structural, porosity and surface characteristics of the materials were evaluated using XRD, TEM, N₂ porosimetry, FT-IR spectroscopy and zeta-potential measurements. Optimal dye sorption occurred at pH ～2. Equilibrium sorption data followed the Langmuir model and showed that the two synthetic mesoporous carbons exhibit higher sorption capacities (q_max ～ 500–580 mg/g at 25 °C) in comparison to the commercial activated carbons which possessed either microporous (Takeda 5A and Calgon carbon) or combined micro-/mesoporous (Norit SAE-2) structures and to the HMS mesoporous silica. Thermodynamic parameters as the change in free energy, enthalpy, and entropy of sorption were also estimated. Kinetic studies were carried out and showed a rapid sorption of dye in the first ca. 30 min while equilibrium was reached after ca. 3 h. The sorption kinetics of dye was best described by a second-order kinetic model. A surfactant enhanced carbon regeneration (SECR) technique was used to regenerate the dye-loaded carbon sorbents.     

Near-infrared luminescent mesoporous MCM-41 materials covalently bonded with ternary thulium complexes

Two β-diketones 4,4,4-trifluoro-1-2-thenoyl-1,3-butanedione (Htta) and 4,4,4-trifluoro-1-(2-naphthyl)-1,3-butanedione (Htfnb), which contain trifluoroalkyl chain, were selected as the main sensitizer for synthesizing Tm(L)₃phen (L = tta, tfnb) complexes. The two near-infrared (NIR) luminescent thulium complexes have been covalently bonded to the ordered mesoporous material MCM-41 via a functionalized 1,10-phenanthroline (phen) group 5-(N,N-bis-3-(triethoxysilyl)propyl)ureyl-1,10-phenanthroline (phen-Si) [The resultant mesoporous materials are denoted as Tm(L)₃phen–MCM-41 (L = tta, tfnb)]. The Tm(L)₃phen–MCM-41 (L = tta, tfnb) mesoporous materials were characterized by small-angle X-ray diffraction (XRD) and N₂ adsorption/desorption, and they show characteristic mesoporous structure of MCM-41. Luminescence spectra of the Tm(L)₃phen–MCM-41 (L = tta, tfnb) mesoporous materials were recorded and the corresponding luminescence decay curves were obtained. After ligand-mediated excitation, the emission spectra of the Tm(L)₃phen–MCM-41 (L = tta, tfnb) mesoporous materials show the characteristic NIR-luminescence of the Tm³⁺ ion. The full width at half maximum (fwhm) of the 1474-nm emission band are 96 and 100 nm for Tm(tta)₃phen–MCM-41 and Tm(tfnb)₃phen–MCM-41, respectively. The good luminescent performances enable these NIR-luminescent mesoporous materials to have potential applications in optical amplification [broadening amplification band from C band (1530–1560 nm) to S⁺ band (1450–1500 nm)]. Furthermore, the comparison of the luminescence behavior for Tm(tta)₃phen–MCM-41 and Tm(tfnb)₃phen–MCM-41 mesoporous materials was investigated. It shows that Tm(tfnb)₃phen–MCM-41 is somewhat superior to Tm(tta)₃phen–MCM-41 as optical amplifier.     

Highly mesoporous LaNiO3/NiO composite with high specific surface area as a battery-type electrode

This study reports the fabrication and characterization of mesoporous LaNiO₃/NiO composite with a very high specific surface area for a battery-type electrode. The mesoporous LaNiO₃/NiO composite was synthesized via a sol–gel method by using silica gel as a template, the colloidal silica gel was obtained by the hydrolysis and polymerization of tetraethoxysilane in the presence of La and Ni salts. We investigated the structure and the electrochemical properties of mesoporous LaNiO₃/NiO composite in detail. The mesoporous composite sample showed a specific surface area of 372 m² g⁻¹ with 92.7% mesoporous area and displayed remarkable electrochemical performance as a battery-type electrode material for supercapacitor. The specific capacity values were found to be 237.2 mAh g⁻¹ at a current density of 1 A g⁻¹ and 128.6 mAh g⁻¹ at a high current density of 20 A g⁻¹ in 1 M KOH aqueous electrolyte. More importantly, this mesoporous composite also showed an excellent cycling performance with the retention of 92.6% specific capacitance after 60,000 charging and discharging cycles.     

Preparation of sulfur-doped microporous carbons for the storage of hydrogen and carbon dioxide

Structurally well ordered, sulfur-doped microporous carbon materials have been successfully prepared by a nanocasting method using zeolite EMC-2 as a hard template. The carbon materials exhibited well-resolved diffraction peaks in powder XRD patterns and ordered micropore channels in TEM images. Adjusting the synthesis conditions, carbons possess a tunable sulfur content in the range of 1.3–6.6 wt.%, a surface area of 729–1627 m² g^?1 and a pore volume of 0.60–0.90 cm³ g^?1. A significant proportion of the porosity in the carbons (up to 82% and 63% for surface area and pore volume, respectively) is contributed by micropores. The sulfur-doped microporous carbons exhibit isosteric heat of hydrogen adsorption up to 9.2 kJ mol^?1 and a high hydrogen uptake density of 14.3 × 10^?3 mmol m^?2 at ?196 °C and 20 bar, one of the highest ever observed for nanoporous carbons. They also show a high CO₂ adsorption energy up to 59 kJ mol^?1 at lower coverages (with 22 kJ mol^?1 at higher CO₂ coverages), the highest ever reported for any porous carbon materials and one of the highest amongst all the porous materials. These findings suggest that S-doped microporous carbons are potential promising adsorbents for hydrogen and CO₂.     

Near-infrared luminescent mesoporous materials covalently bonded with ternary lanthanide [Er(III), Nd(III), Yb(III), Sm(III), Pr(III)] complexes

New near-infrared-luminescent mesoporous materials were prepared by linking ternary lanthanide (Er³⁺, Nd³⁺, Yb³⁺, Sm³⁺, Pr³⁺) complexes to the ordered mesoporous MCM-41 through a functionalized 1,10-phenanthroline (phen) group 5-(N,N-bis-3-(triethoxysilyl)propyl)ureyl-1,10-phenanthroline. The resulting materials (denoted as Ln(hfth)₃phen–M41 and Pr(tfnb)₃phen–M41; Ln = Er, Yb, Nd, Sm; hfth = 4,4,5,5,6,6,6-heptafluoro-1-(2-thienyl)hexane-1,3-dionate; tfnb = 4,4,4-trifluoro-1-(2-naphthyl)-1,3-butanedionate) were characterized by powder X-ray diffraction, N₂ adsorption/desorption, and elemental analysis. Luminescence spectra of these lanthanide-complex functionalized materials were recorded, and the luminescence decay times were measured. Upon excitation at the absorption of the organic ligands, all these materials show the characteristic NIR luminescence of the corresponding lanthanide (Er³⁺, Nd³⁺, Yb³⁺, Sm³⁺, Pr³⁺) ions by sensitization from the organic ligands moiety. The good luminescent performances enable these NIR-luminescent mesoporous materials to have possible applications in optical amplification (operating at 1300 or 1500 nm), laser systems, or medical diagnostics.     

Colloidal templating synthesis and adsorption characteristics of microporous–mesoporous carbons from Kraft lignin

Microporous–mesoporous carbons were synthesized via colloidal silica templating using Kraft lignin as a carbon precursor, which is a waste byproduct from paper industry. A unique feature of these carbons are uniform spherical mesopores achieved after dissolving colloidal silica used as a hard template, while micropores were created by post-synthesis CO₂ activation. The resulting activated lignin-based carbons possessed high specific surface area (up to 2000 m²/g) and microporosity and mesoporosity easily tunable by adjusting activation conditions and optimizing the amount and particle size of the colloidal silica used. The total pore volumes of activated carbons obtained by using 20 and 13 nm silica colloids as a hard template exceeded 1 and 2 cm³/g, respectively.     

Carbons with narrow pore size distribution prepared by simultaneous carbonization and self-activation of tobacco stems and their application to supercapacitors

Highly microporous carbons with narrow pore size distribution have been prepared by simultaneous carbonization and self-activation of tobacco wastes at temperatures ranging from 600 to 1000 °C. The efficiency of porosity development, without pores broadening, is attributed to well-distributed alkalis at the molecular level in the tobacco precursor. With Burley tobacco, the BET specific surface area and average micropore size L₀ increased up to 800 °C (Burley 800), where the values reached maxima of 1749 m² g⁻¹ and 1.2 nm, respectively. At temperatures higher than 800 °C, annealing of the materials dominates and provokes a decrease of S_BET and L₀. Burley carbons were implemented in supercapacitors using 1 mol L⁻¹ aqueous Li₂SO₄ or 1 mol L⁻¹ TEABF₄ in acetonitrile. In both electrolytes, the capacitance of Burley carbons followed the same trend as S_BET and L₀. Burley 800 demonstrated outstanding capacitance values of 167 F g⁻¹ (at 0.8 V limit) and 141 F g⁻¹ (at 2.3 V limit) in 1 mol L⁻¹ aqueous Li₂SO₄ and 1 mol L⁻¹ TEABF₄, respectively. Such values, about 50% higher as compared to commercially available carbons, are attributed to the narrow pore size distribution of this carbon with a maximum of pores around 1.2 nm close to the size of solvated ions in these electrolytes.     

Chemically activated fungi-based porous carbons for hydrogen storage

A set of porous carbons has been prepared by chemical activation of various fungi-based chars with KOH. The resulting carbon materials have high surface areas (1600–2500 m²/g) and pore volumes (0.80–1.56 cm³/g), regardless of the char precursors. The porosities mainly derived from micropores in activated carbons strongly depend on the activation parameters (temperature and KOH amount). All activated carbons have uniform micropores with pore size of 0.8–0.9 nm, but some have a second set of micropores (1.3–1.4 nm pore size), further broadened to 1.9–2.1 nm as a result of increasing either the activation temperature to 750 °C or KOH/char mass ratio to 5/1. These fungi-based porous carbons achieve an excellent H₂ uptake of up to 2.4 wt% at 1 bar and −196 °C, being in agreement with results from other porous carbonaceous adsorbents reported in the literature. At high pressure (ca. 35 bar), the saturated H₂ uptake reaches 4.2–4.7 wt% at −196 °C for these fungi-based porous carbons. The results imply a great potential of these fungi-based porous carbons as H₂ on-board storage media.     

Synthesis of Keggin-type lacunary 11-tungstophosphates encapsulated into mesoporous silica pillared in clay interlayer galleries and their catalytic performance in oxidative desulfurization

Keggin-type lacunary polyoxotungstates [PW₁₁O₃₉(H₂O)]^7 − (PW₁₁) and metal-modified [PW₁₁O₃₉(H₂O)M]^5 − (M = Ni^2 + or Co^2 +) were incorporated into the mesoporous silica pillared clays (MSPC) by a hydrothermal sol–gel method. The resulting materials retain the layered structure of the clay precursor and possess a mesoporous structure. The catalytic performance of the materials was tested using oxidative desulfurization of dibenzothiophene-containing model oil as a probe reaction. The results indicated that PW₁₁-MSPC possess an excellent catalytic performance.     

Template-free synthesis of N-doped porous carbons and their gas sorption properties

Nitrogen-rich carbon precursors are prepared and subsequently used for the preparation of N-doped porous carbons (NPCs). Two carbon precursors (CPs), CP-60 and CP-40, are prepared at different temperatures, 60 °C and 40 °C, respectively. The obtained CP materials are almost nonporous based on the N₂ adsorption/desorption analysis. These nonporous CP materials are converted into NPC materials through a carbonization at 800 °C. Porous NPC-60-800 and NPC-40-800 are prepared from CP-60 and CP-40, respectively. In contrast to the CP materials, the NPC materials exhibit higher surface areas. The surface areas of NPC-60-800 and NPC-40-800 are 422.9 m² g⁻¹ and 520.8 m² g⁻¹, respectively. The respective N-contents of NPC-60-800 and NPC-40-800 materials are 4.30 and 3.54 wt.% based on the elemental analysis. The types of N-containing groups of NPC materials are investigated by X-ray photoelectron spectroscopy (XPS) analysis. The NPC materials are good sorbents for CO₂ storage. The heats of CO₂ adsorption (Q_st) are 48.4 kJ mol⁻¹ for NPC-60-800 and 47.0 kJ mol⁻¹ for NPC-40-800. Both materials are also good H₂ sorbents at 77 K: 1.23 wt.% (NPC-60-800) and 1.22 wt.% (NPC-40-800).     

Ordered mesoporous carbide-derived carbons prepared by soft templating

Free-standing films of ordered mesoporous silicon and titanium carbide-derived carbons have been synthesized using a novel soft templating approach without employing hydrofluoric acid. Tetraethyl orthosilicate or titanium citrate, alternatively, and a phenolic resin underwent an evaporation induced self-assembly yielding ordered mesoporous silicon carbide/carbon or titanium carbide/carbon composites. High temperature chlorine treatment transformed these materials conformally into carbide-derived carbons (CDC) while the ordered arrangement of mesopores was maintained. The corresponding hierarchical pore structures consist of narrowly distributed micro- and mesopores (distribution maxima at 1 and 5 nm, respectively) with a high surface area and pore volume of up to 1538 m²/g and 2.53 cm³/g, respectively.     

HDS of thiophene over CoMo/AlMCM-41 with different Si/Al ratios

A series of AlMCM-41 molecular sieves with different Si/Al ratios were synthesized followed by the deposition of cobalt and molybdenum oxides on these mesoporous supports by co-impregnation. Such materials were further calcined and catalysts with 15 wt.% of cobalt and molybdenum and a Co/(Co + Mo) atomic ratio of 0.30 were obtained. These materials were characterized by X-ray diffraction (XRD), transmission electron microscopy and selected area electron diffraction (TEM/SAED), X-ray fluorescence (XRF), and nitrogen adsorption. Hydrodesulphurisation (HDS) of thiophene was carried out at 350 °C in a fixed bed continuous flow micro reactor coupled on line to a gas chromatograph. The main XRD peaks of MCM-41 phase were observed in all samples and peaks due to MoO₃ and CoMoO₄ phases were also identified from XRD results. It was found that the as-synthesized catalysts presented reasonable conversion results for HDS of thiophene, when compared to other supported catalysts. The main products of HDS of thiophene were H₂S, isobutene, 1-butene, n-butane, 2-butene-trans, and 2-butene-cis. It was observed that the reactivity of the as-synthesized catalysts is a direct function of the Si/Al ratio, nature and concentration of the active species on the mesoporous supports.     

Soft-templated mesoporous carbons as potential materials for oral drug delivery

Template-synthesized mesoporous carbons were successfully used in in vitro investigations of controlled delivery of three model drugs, captopril, furosemide, and ranitidine hydrochloride (HCl). Captopril and furosemide exhibited desorption kinetics over 30–40 h, and ranitidine. HCl had a complete release time of 5–10 h. As evident from the slow release kinetics, the mesoporous carbons have excellent potential for the controlled-release media of the specific drugs targeted towards oral delivery. The mesoporous carbons, synthesized from phloroglucinol and lignin, a synthetic and a sustainable precursor, respectively, exhibit BET surface area of 200–400 m² g⁻¹ and pore volume of 0.2–0.6 cm³ g⁻¹. The synthetic carbon has narrower pore widths and higher pore volume than the renewable counterpart and maintains a longer release time. The release kinetics reveals that the diffusivities of the drugs from carbon media are of equivalent magnitude (10⁻²² to 10⁻²⁴ m² s⁻¹). However, a tailored reduction of pore width in the sorbent reduces the diffusivity of smaller drug molecule by an order of magnitude. Thus, engineered pore morphology, along with its functionalization potential for specific interaction, can be exploited for optimal delivery system of a preferred drug.     

The textural properties of iron substituted hydrotalcites obtained in a tailored aqueous–organic synthesis medium

Iron containing layered double hydroxides with specific textural properties are synthesized by using tailored compositions of an aqueous–organic synthesis medium as a controlled variable synthesis parameter. SEM analysis points out that the nature of the organic solvent and the aqueous–organic solvent ratio contribute in establishing not only different sizes and/or shapes of the hydrotalcite-like particles, but also distinct features of their organisation and interconnection pattern. As a consequence, interparticle voids with different characteristics emerge giving rise to specific mesoporous properties of the studied samples. The S_BET value is 41 m²/g for the sample synthesized in water/glycerol/cyclohexane, reaches 108 m²/g for the sample obtained in water/glycerol/ethanol whereas the corresponded V_p value increases from 0.24 ml/g to 0.41 ml/g respectively. The possibility to shape the micromorphology properties of layered double hydroxides can contribute in designing and obtaining well established nanoporous properties for these materials.     

Nanostructure,porosity and electrochemical performance of chromium carbide derived carbons

This paper presents the results from the investigation of the influence of the chlorination temperature, the carbide crystal structure, the Cr/C ratio and physicochemical properties of CrCl₃ on the morphology, nanostructure, textural properties and electrochemical performance of CDCs. Electron microscopy and its analytical associated techniques reveal that these carbons, mainly composed by disordered graphene layers, evolve into graphitic nanostructures as a result of increasing the Cr/C content, the reaction temperature and the template effect of the etched CrCl₃ halide. Their textural analysis indicates the formation of micro/mesoporous carbons with a pore width below 1.5 nm, surface area as high as 835 m²/g and exhibit capacitive behavior in aqueous electrolyte.     

Easy synthesis of ordered mesoporous carbon containing nickel nanoparticles by a low temperature hydrothermal method

Ordered mesoporous carbons (OMCs) with embedded metallic nickel (Ni) nanoparticles have been directly synthesized by a simple and low temperature (50 °C) hydrothermal method. The synthesis involved the use of a triblock copolymer Pluronic F127 as the mesostructure directing agent, resorcinol (R) and formaldehyde (F) as carbon precursors, and Ni(NO₃)₂·6H₂O as nickel source. It consisted in the self-assembly of F127, Ni²⁺ salt and RF polymer in an acidic medium and further carbonization, where the Ni²⁺ was captured by the network of F127/RF and further reduced into metallic Ni nanoparticles. The resultant Ni/carbon materials were characterised by X-ray diffraction, thermogravimetric analysis, transmission electron microscopy and nitrogen sorption. Ni/carbon materials with a highly ordered mesostructure were obtained using equal moles of resorcinol and formaldehyde molar ratio (R/F = 1/1), whereas an excess amount of formaldehyde (R/F = 1/2) was found to not form an ordered carbon structure. The results showed that nickel particles, with sizes of ∼10–50 nm, were homogeneously dispersed in the carbon matrices, while the pore mesostructure remained intact. The homogeneous Ni/carbon composites synthesized by this easy hydrothermal route have been demonstrated to be effective molecular adsorbents for magnetic separation.     

Fabrication of nitrogen-doped hierarchically porous carbons through a hybrid dual-template route for CO2 capture and haemoperfusion

Hierarchically porous carbon materials have many important technological applications; however, most of them were fabricated using either expensive materials or complicated procedures. Based on a general chelate-assisted multi-component co-assembly strategy, nitrogen-doped hierarchically porous carbon materials were fabricated by using Al-based composite and commercial triblock copolymer Pluronic F127 as co-templates, and natural banana peel as precursor. This versatile strategy allowed to easily achieve tunable surface area (700–2100 m² g⁻¹), pore volume (0.38–1.65 cm³ g⁻¹) and a narrow average mesoporous size of ca. 2.72–4.03 nm by simply varying the dosages of Al³⁺ and F127, and to attain high N content (4.54 wt%) in a large-scale fabrication system (2 L). X-ray photoelectron spectroscope characterization of the as-prepared sample revealed nitrogen atoms are mainly in the form of pyridinic nitrogen, quaternary nitrogen and pyridine-N-oxide. Importantly, these as-obtained carbon materials showed excellent performance in CO₂ capture and bilirubin removal with high adsorption capacities and selectivities. The present fabrication strategy is also applicable to the design of porous carbons doped with other elements by choosing appropriate biomass precursors.