Excellent sulfur resistance of Pt/BaO/CeO2 lean NOx trap catalysts

In this work, we investigated the NO_x storage behavior of Pt/BaO/CeO₂ catalysts, especially in the presence of SO₂. High surface area CeO₂ (110 m²/g) with a rod like morphology was synthesized and used as a support. The Pt/BaO/CeO₂ sample demonstrated slightly higher NO_x uptake in the entire temperature range studied compared with Pt/BaO/γ-Al₂O₃. More importantly, this ceria-based catalyst showed higher sulfur tolerance than the alumina-based one. The time of complete NO_x uptake was maintained even after exposing the sample to 3 g/L of SO₂. The same sulfur exposure, on the other hand, eliminated the complete NO_x uptake time on the alumina-based NO_x storage catalysts. TEM images show no evidence of either Pt sintering or BaS phase formation during reductive de-sulfation up to 600 °C on the ceria-based catalyst, while the same process over the alumina-based catalyst resulted in both a significant increase in the average Pt cluster size and the agglomeration of a newly formed BaS phase into large crystallites. XPS results revealed the presence of about five times more residual sulfur after reductive de-sulfation at 600 °C on the alumina-based catalysts in comparison with the ceria-based ones. All of these results strongly support that, besides their superior intrinsic NO_x uptake properties, ceria-based catalysts have (a) much higher sulfur tolerance and (b) excellent resistance against Pt sintering when they are compared to the widely used alumina-based catalysts.     

Deactivation of V2O5-WO3-TiO2 SCR catalyst at biomass fired power plants: Elucidation of mechanisms by lab- and pilot-scale experiments

In this work, deactivation of a commercial type V₂O₅-WO₃-TiO₂ catalyst by aerosols of potassium compounds was investigated in two ways: (1) by exposing the catalyst in a lab-scale reactor to a layer of KCl particles or fly ash from biomass combustion; (2) by exposing full-length monolith catalysts to pure KCl or K₂SO₄ aerosols in a bench-scale reactor. Exposed samples were characterized by activity measurements, SEM-EDX, BET/Hg-porosimetry, and NH₃ chemisorption. The work was carried out to support the interpretation of observations of a previous study in which catalysts were exposed on a full-scale biomass fired power plant and to reveal the mechanisms of catalyst deactivation.Slight deactivation (about 10%) was observed for catalyst plates exposed to a layer of KCl particles at 350 °C for 2397 h. No deactivation was found for catalyst plates exposed for 2970 h to fly ash (consisting mainly of KCl and K₂SO₄) collected from an SCR pilot plant installed on a straw-fired power plant. A fast deactivation was observed for catalysts exposed to pure KCl or K₂SO₄ aerosols at 350 °C in the bench-scale reactor. The deactivation rates for KCl aerosol and K₂SO₄ aerosol exposed catalysts were about 1% per day and 0.4% per day, respectively.SEM analysis of potassium-containing aerosol exposed catalysts revealed that the potassium salt partly deposited on the catalyst outer wall which may decrease the diffusion rate of NO and NH₃ into the catalyst. However, potassium also penetrated into the catalyst wall and the average K/V ratios (0.5–0.75) in the catalyst structure are high enough to explain the level of deactivation observed. The catalyst capacity for NH₃ chemisorption decreased as a function of exposure time, which reveals that Brønsted acid sites had reacted with potassium compounds and thereby rendered inactive in the catalytic cycle. The conclusion is that chemical poisoning of active sites is the dominating deactivation mechanism, but physical blocking of the surface area may also contribute to the loss of activity in a practical application. The results support the observation and mechanisms of deactivation of SCR catalysts in biomass fired systems proposed in a previous study [Y. Zheng, A.D. Jensen, J.E. Johnsson, Appl. Catal. B 60 (2005) 253].     

EPR studies on NO interaction with MoOx/t-ZrO2 catalysts obtained by slurry deposition

Variable temperature adsorption of nitric oxide on MoO₃ supported on tetragonal zirconia (MoO_x/t-ZrO₂), obtained by slurry deposition, was investigated by EPR spectroscopy. The influence of molybdenum loading and co-adsorbed oxygen on the adsorption process of NO was elucidated. Particular attention was devoted to redox character of NO activation. Another important aspect concerned is the nature of surface nitrosyl complexes of molybdenum and their thermal stability. The role of oxygen in NO transformation over catalyst surface was also discussed.     

A NO x trap for low-temperature lean-burn-engine applications

A NO _x trap that uses only high-surface-area alumina as the NOx-storage material appears to provide significant advantages over the conventional baria-based trap for exhaust-gas after-treatment in low-temperature exhaust (∼250 °C) characteristic of light-duty diesel-powered vehicles operating at low speed/load conditions. In particular, an alumina trap provides better low-temperature NO _x conversion and also allows more efficient de-sulfurization than a baria-based trap in laboratory evaluations. Both of these features are ascribed to the difference in basicity of the NO _x -storage materials, which leads to thermally less stable nitrate (nitrite) and sulfate compounds in the case of alumina compared to conventional traps with high levels of alkali or alkaline-earth metal oxides. Further studies, extending the laboratory experiments to engine and vehicle evaluations, are still needed, however, in order to fully assess the true potential of the alumina trap. Article note George Graham—retired     

Transient TPSR, DRIFTS-MS and TGA studies of a Pd/ceria-zirconia catalyst in CH4 and NO2 atmospheres

In this study, the parameters governing the activity of Pd/ceria-zirconia catalysts in the selective catalytic reduction (SCR) of NO_x assisted by methane are investigated using a combination of temperature-programmed spectroscopic and thermogravimetric techniques and transient SCR conditions. By DRIFTS of adsorbed CO, it is established that Pd species on Ce_0.2Zr_0.8O₂ are mainly present in cationic form but exhibit high reducibility. As found by temperature-programmed surface reaction (TPSR) in CH₄ + NO₂ atmosphere, the CH₄-SCR reaction is initiated at 280 °C on Pd/Ce_0.2Zr_0.8O₂ and yields almost 100% N₂ above 500 °C. DRIFTS-MS and TGA experiments performed under transient SCR conditions show that DeNO_x activity is due to a surface reaction between some methane oxidation products on reduced Pd sites with ad-N_xO_y species presumably located on the support. The detrimental effect of O₂ on DeNO_x is explained by the promotion of the total combustion of methane assisted by the ceria-zirconia component at the expense of the SCR reaction above 320 °C.     

Exceptional Activity for NOx Reduction at Low Temperatures Using Combinations of Hydrogen and Higher Hydrocarbons on Ag/Al2O3 Catalysts

The effect of the addition of hydrogen on the SCR of NO _x with a hydrocarbon reaction was investigated. It was found that hydrogen had a remarkable effect on the temperature range over which NO _x could be reduced during the SCR reaction with octane. Reduction of NO _x was initiated at as low a temperature as 100 °C and >95% NO _x conversion was achieved over a temperature range of 200–450 °C. Hydrogen has the effect of activating octane at lower temperatures and also promotes the oxidation of NO to NO₂ in the absence of hydrocarbon. Transient kinetic and in situ DRIFTS measurements indicated that hydrogen has a direct role in the reaction mechanism by either promoting the formation and storage of an organic C = N species which can then readily reduce NO _x and/or removing a species which acts as a poison to the SCR reaction at low temperatures.     

Relationship between the surface characteristics of Pt catalyst and catalytic performance on the H2 SCR

This research investigated how the physical and chemical properties of Pt/TiO₂-based catalysts with high activity in SCR reaction are affected by the preparation conditions (type of TiO₂, Pt content and calcination temperature) using XRD, BET and TPR analysis. The catalyst preparation conditions that achieve optimum reactivity were identified by examination of how the physical and chemical properties relate to catalytic activity. According to the results, Pt content over 2 wt% causes a phenomenon in which Pt agglomeration increases linearly according to the surface area of the limited support. However, Pt content over 3 wt% showed an increase in reducibility in the low temperature region that is proportional to the absolute amount of Pt has increased. Moreover, although increased calcination temperature did not result in phase transition of the TiO₂ support, it did lead to reduction of the surface area by increasing crystallinity and sintering of Pt.     

Effect of Ceria on the Storage and Regeneration Behavior of a Model Lean NO x Trap Catalyst

In this study the effect of ceria addition on the performance of a model Ba-based lean NO _x trap (LNT) catalyst was examined. The presence of ceria improved NO _x storage capacity in the temperature range 200–400 °C under both continuous lean and lean-rich cycling conditions. Temperature-programmed experiments showed that NO _x stored in the ceria-containing catalyst was thermally less stable and more reactive to reduction with both H₂ and CO as reductants, albeit at the expense of additional reductant consumed by reduction of the ceria. These findings demonstrate that the incorporation of ceria in LNTs not only improves NO _x storage efficiency but also positively impacts LNT regeneration behavior.     

Selective catalytic reduction of NOx using propene and ethanol over catalysts of Ag/Al2O3 prepared by microemulsion and promotional effect of hydrogen

The present study explores the possibilities of catalysts of Ag/Al₂O₃, in which silver has been deposited using reverse microemulsions with the aim of getting maximum dispersion and homogeneity in the active superficial species, for the selective catalytic reduction of NO_x in excess of oxygen, using both propene and ethanol as reductants and in the scope of the control of the emissions produced by vehicles that operate in conditions of lean mixture like the diesel engine or those of gasoline direct injection. The promotional effect of the hydrogen presence in the reactive mixture has also been analyzed. For both reductants, when in presence of hydrogen, an important enhancement in NO_x conversion is produced, in particular for a catalyst with 3 wt.% silver. The production of acetaldehyde during the reaction employing ethanol is also analyzed and its role on the NO_x reduction process has been examined. The interpretation of catalytic properties has been complemented by means of in-situ DRIFTS.     

Selective Reduction of NO with CO Over Titania Supported Transition Metal Oxide Catalysts

A series of transition metal oxides promoted titania catalysts (MO _x /TiO₂; M = Cr, Mn, Fe, Ni, Cu) were prepared by wet impregnation method using dilute solutions of metal nitrate precursors. The catalytic activity of these materials was evaluated for the selective catalytic reduction (SCR) of NO with CO as reductant in the presence of excess oxygen (2 vol.%). Among various promoted oxides, the MnO _x /TiO₂ system showed very promising catalytic activity for NO + CO reaction, giving higher than 90% NO conversion over a wide temperature window and at high space velocity (GHSV) of 50,000 h⁻¹. It is remarkable to note that the catalytic activity increased with oxygen, up to 4 vol.%, under these conditions leading primarily to nitrogen. Our TPR studies revealed the presence of mixed oxidation states of manganese on the catalyst surface. Characterization results indicated that the surface manganese oxide phase and the redox properties of the catalyst play an important role in final catalytic activity.     

Low-temperature selective catalytic reduction of NO with NH3 based on MnOx-CeOx/ACFN

MnO _x -CeO _x /ACFN were prepared by the impregnation method and used as catalyst for selective catalytic reduction of NO with NH3 at 80°C-150°C. The catalyst was characterized by N₂-BET, scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FT-IR). The fraction of the mesopore and the oxygen functional groups on the surface of activated carbon fiber (ACF) increased after the treatment with nitric acid, which was favorable to improve the catalytic activities of MnO _x -CeO _x /ACFN. The experimental results show that the conversion of NO is nearly 100% in the range 100°C-150°C under the optimal preparation conditions of MnO _x -CeO _x /ACFN. In addition, the effects of a series of performance parameters, including initial NH₃ concentration, NO concentration and O₂ concentration, on the conversion of NO were studied. __________ Translated from Chemical Industry and Engineering Progress, 2007, 27(1): 87–91 [译自: 化工进展]     

The effects of regeneration-phase CO and/or H2 amount on the performance of a NOX storage/reduction catalyst

The effects of regeneration-phase CO and/or H₂, and their amounts as a function of temperature on the trapping and reduction of NO_X over a model and a commercial NO_X storage/reduction catalyst have been evaluated. Overall, for both catalysts, their NO_X removal performance improved with each incremental increase in H₂ concentration. For the commercial sample, using CO at 200 °C, beyond a small amount added, was found to decrease performance. The addition of H₂ to the CO-containing mixtures resulted in improved performance at 200 °C, but the presence of the CO still resulted in decreased performance in comparison to activity when just H₂ was used. With the model sample, the presence of CO resulted in very poor performance at 200 °C, even with H₂. The data suggest that CO poisons Pt sites, including Pt-catalyzed nitrate decomposition. At 300 °C, H₂, CO, and mixtures of the two were comparable for trapping and reduction of NO_X, although with the model sample H₂ did prove consistently better. With the commercial sample, H₂ and CO were again comparable at 500 °C, but mixtures of the two led to slightly improved performance, while yet again H₂ and H₂-containing mixtures proved better than CO when testing the model sample. NH₃ formation was observed under most test conditions used. At 200 °C, NH₃ formation increased with each increase in H₂, while at 500 °C, the amount of NH₃ formed when using the mixtures was higher than that when using either H₂ or CO. This coincides with the improved performance observed with the mixtures when testing the commercial.     

Adsorption and oxidation of NH3 over V2O5/AC surface

V₂O₅/AC has been reported to be active for selective catalytic reduction (SCR) of NO with NH₃ at around 200 °C and resistant to SO₂ deactivation. To elucidate its SCR mechanism, adsorption and oxidation of NH₃ over V₂O₅/AC are studied in this paper using TG, MS and DRIFTS techniques. It is found that the adsorption and oxidation of NH₃ take place mainly at VO bond of V₂O₅. A higher V₂O₅ loading results in more NH₃ adsorption on the catalyst. V₂O₅ contains both Brnsted and Lewis acid sites; NH₄⁺ on Brnsted acid sites is less stable and easier to be oxidized than NH₃ on Lewis acid sites. Gaseous O₂ promotes interaction of NH₃ with AC and oxidation of NH₃ over V₂O₅/AC. NH₃ is oxidized into NH₂ and acylamide structures and then to isocyanate species, which is an intermediate for N₂ formation.     

Correlations for dependence of NOx emissions on heat loss in premixed CH4/air combustion

The present study represents an effort to correlate the dependence of NO_x emissions on heat losses to the atmospheric environment in a CH₄/air fueled combustor. To this end, the numerical analysis was performed over a wide range of residence times, equivalence ratios and heat losses using a perfectly stirred reactor (PSR) code. The numerical results showed that the calculated NO_x concentration initially increased, reached a maximum value and then decreased with increasing residence time when the heat loss was present. The similar variation was observed in changes in the thermal NO concentration that was evaluated by only considering the reactions associated with the thermal (Zeldovich) NO mechanism. With the heat loss increased, the calculated NO_x concentration was substantially reduced for all equivalence ratios investigated. In addition, the reductions in the NO_x concentration with respect to residence time became faster with increasing the equivalence ratio particularly for fuel rich conditions. The observed variations in the calculated NO_x concentration over the residence time (NO_x/τ) were found to fit well to the following correlation:ln(NO_x/τ)=a(HLI)+b. In the correlation, HLI is the dimensionless heat loss parameter and coefficients a and b are constants expressed as a function of adiabatic flame temperature (for a given equivalence ratio) and equivalence ratio, respectively.     

Effects of precursors on the surface Mn species and the activities for NO reduction over MnOx/TiO2 catalysts

TiO₂-supported manganese oxide catalysts were prepared from two different precursors, manganese nitrate (MN) and manganese acetate (MA), and these samples were characterized by BET, XRD, TG/DTA, XPS and FT–IR. The characterization results showed that the MN precursor resulted primarily in MnO₂, accompanied with some Mn-nitrate, while the MA precursor caused mainly Mn₂O₃ species. These two different precursors also led to different surface Mn atom concentrations indicated by XPS and NH₃ adsorption. Consequently, the higher low-temperature activity of MnO_x/TiO₂ from MA precursor was attributed to higher surface Mn concentration and the surface Mn₂O₃ species.     

Basic investigation of the chemical deactivation of V2O5/WO3-TiO2 SCR catalysts by potassium,calcium, and phosphate

Topics in Catalysis - The influence of the combustion products of different lubrication oil additives and impurities in fuel or urea solution on the activity and selectivity of V2O5/WO3-TiO2...     

Role of Support in Lean DeNOx Catalysis

FTIR and pulse thermal analysis were applied to investigate catalysts containing Pt (1 wt%)/Ba (17 wt%) supported on -Al₂O₃, SiO₂ and ZrO₂. The aim was to learn how the support material affects the thermal stability of barium carbonate and its activity in the reaction to bulk Ba(NO₃)₂. The lower thermal stability of BaCO₃ in alumina supported samples was found to influence the formation of barium nitrate during the NO _x storage process. Quantification of Ba(NO₃)₂ formed during NO _x storage indicated that for alumina supported catalysts only ca. 30% of barium present in the sample is involved in the storage process. The low thermal stability found for alumina supported barium nitrite excludes its role in the formation of barium nitrate during interaction of NO _x with the catalyst at 300 °C. The studies indicate that -Al₂O₃ plays a major role in influencing the thermal stability of BaCO₃ and Ba(NO₃)₂. This finding seems to be relevant for the higher activity of -Al₂O₃-supported catalysts in NO _x storage reduction reactions.     

Improvement of the growth of Arthrospira (Spirulina) platensis from Toliara (Madagascar): Effect of agitation, salinity and CO2 addition

Arthrospira (Spirulina) platensis Toliara isolated from alkaline and salt lakes in the south-western area of Madagascar is a potential source of proteins that could efficiently fight against food deficiency in developing countries like Madagascar. Up to now, productivity in this country has been low, so a better understanding of the growth conditions of this species is needed to improve its production. Growth experiments were undertaken in bubble columns at laboratory scale. The influence of agitation of the culture, medium salinity (ranging from 13 to 35 g L⁻¹) and CO₂ addition (ranging from 0 to 2%, v/v) on growth and protein content was examined. Because Arthrospira cells are fragile, a bubble column without additional mixing gave the best growth. Arthrospira (Spirulina) platensis showed higher specific growth rate (μ_max) and protein content for lower salinity. Addition of 1% of CO₂ improved the productivity by near 60%. The feasability of semi-continuous culture was demonstrated and optimal culture conditions led to a mean productivity of 0.22 ± 0.03 g L⁻¹ d⁻¹, a mean specific growth rate of 0.015 ± 0.002 h⁻¹ and a protein content of 53 ± 2% of total dry weight.     

Kinetic modeling of storage and reduction with different reducing agents (CO, H2, and C2 H4) on a Pt–Ba/-Al2O3 catalyst in the presence of CO2 and H2O

In this paper a global reaction kinetic model is used to understand and describe the NO_x storage/reduction process in the presence of CO₂ and H₂O. Experiments have been performed in a packed bed reactor with a Pt–Ba/γ-Al₂O₃ powder catalyst (1 wt% Pt and 30 wt% Ba) with different lean/rich cycle timings at different temperatures (200, 250, and ) and using different reductants (H₂, CO, and C₂H₄). Model simulations and experimental results are compared. H₂O inhibits the NO oxidation capability of the catalyst and no NO₂ formation is observed. The rate of NO storage increases with temperature. The reduction of stored NO with H₂ is complete for all investigated temperatures. At temperatures above , the water gas shift (WGS) reaction takes place and H₂ acts as reductant instead of CO. At , CO and C₂H₄ are not able to completely regenerate the catalyst. At the higher temperatures, C₂H₄ is capable of reducing all the stored NO, although C₂H₄ poisons the Pt sites by carbon decomposition at . The model adequately describes the NO breakthrough profile during 100 min lean exposure as well as the subsequent release and reduction of the stored NO. Further, the model is capable of simulating transient reactor experiments with 240 s lean and 60 s rich cycle timings.