Reducing the oil content in coated and deep‐fried chicken using whey protein

Whey protein has been investigated for its oil barrier properties in fried foods. Whey protein has been implemented successfully non‐film forming applications to reduce the fat content of deep‐fried chicken. As a 10% postbreading dip, whey protein solutions significantly lowered oil absorption of boneless patties by 37% compared to undipped controls. In bone‐in chicken thighs, 10% whey protein postbreading dip caused a 15% reduction in oil absorption during frying which was doubled by 10% β‐lactoglobulin postbreading dip at pH 2. A 30% lipid reduction was observed in deep‐fried battered and floured chicken strips when the strips were dipped in a 10% solution of denatured whey protein prior to frying compared to control chicken strips. When added to the batter of deep‐fried chicken nuggets, a significant fat reduction was observed for nuggets to which 3% whey protein was added to the batter compared to the control. In chicken strips that were marinated in a 15% solution of whey protein, a 35% fat reduction was observed. In spite of these results, questions that still remain. These studies have been undertaken in fully cooked products, not in raw coated or par‐fried products. The impact of rethermalization method is not known. Only preliminary research on the impact of WPI on the frying oil with respect to the formation of polar materials has been undertaken. On the positive side, the processes for introducing whey protein as an oil inhibition agent utilize processing steps that are already very common, e.g. incorporation into the batter or a marinade. Whey protein has the potential to be employed as an oil inhibiting agent in fried foods especially as it is relatively inexpensive and easy to come by.     

Low oil content potato chips produced by infrared vacuum pre-drying and microwave-assisted vacuum frying

The effects of vacuum infrared radiation (VIR) pre-drying on the microwave-assisted vacuum frying (MVF) potato chips were investigated to study its possibility of decreasing the oil content of fried potato chips. The moisture evaporation, oil content, texture, color, surface temperature, shrinkage, and sensory analysis of fried products were evaluated. Results showed that the VIR pre-drying significantly reduced the oil content in MVF products, a decrease from 22.38 to 13.49?g oil/100?g dry solid. The application of VIR pre-drying accelerated the dehydration rate, and increased the mechanical breaking force measured with a texture analyzer with 20–30?min pre-drying. The VIR pre-drying resulted in an increase in the total color change and the shrinkage of MVF potato chips. The sensory analysis showed that the proper duration of VIR pre-drying would achieve a higher consumers’ acceptance. Comparing with the current industrial applications, vacuum frying, and atmospheric deep-fat frying, the combined VIR and MVF technology would be an alternative frying method for producing healthier fried products with less oil content and high quality.     

Buffalo meat composition as affected by different cooking methods

Buffalo meat is considered in Italy as an alternative product for its good nutritional characteristics. The influence of three cooking methods (boiling, grilling and frying) on the chemical and lipid composition of buffalo meat was evaluated. All the treatments reduced the moisture and increased protein, ash and fat content. The increase in fat content was higher after frying due to the incorporation of fat from olive oil. Fried meat had lower saturated fatty acid content due to the incorporation of mono-unsaturated (C18:1) fatty acids from oil. The incorporation of oil fatty acids caused a decrease in conjugated linoleic acid relative content. Moreover, fried meat showed the highest levels of the unhealthy trans fatty acids. Therefore, frying was shown as the worst cooking methods regarding human health. Boiling and grilling increased thiobarbituric acid reactive substances, while frying had no effect on them.     

Optimising the baking and frying process using oil‐improving agents

Despite slimness mania and acrylamide scare, the market of fried products is still growing. Frying is an extremely effective way to cook food. A fried product tastes good, has a good flavour and is prepared within a few minutes. Every effort has been made to optimise the frying process. With regard to the quality of the fried food, the quality of the frying oil is very important. In the past, important characteristics of industrial frying oils were oxidative stability, high smoke point and low foaming. Nowadays, new frying fats with various additives, with a healthier fatty acid profile and higher heat stability are emerging. Emulsifiers, anti‐polymerising agents, and natural and synthetic antioxidants improve the performance during frying. Sesamol, rosemary and other natural extracts display strong stabilising effects during the frying operations. Filtration and the use of heat‐stabilising additives help to retard fat degradation and give the producer a larger time‐window for optimum frying. The effectiveness of the treatment with filter aids or mineral adsorbents and the stabilising effects of synthetic and natural agents were compared by using the Rancimat test for testing oxidative stability and the OSET (oxidative stability at elevated temperature) test to determine the stability at the frying temperature.     

Utilization of high‐oleic rapeseed oil for deep‐fat frying of French fries compared to other commonly used edible oils

Changes in chemical, physical and sensory parameters of high‐oleic rapeseed oil (HORO) (NATREON?) during 72 h of deep‐fat frying of potatoes were compared with those of commonly used frying oils, palm olein (PO), high‐oleic sunflower oil (HOSO) and partially hydrogenated rapeseed oil (PHRO). In addition to the sensory evaluation of the oils and the potatoes, the content of polar compounds, oligomer triacylglycerols and free fatty acids, the oxidative stability by Rancimat, the smoke point and the anisidine value were determined. French fries obtained with HORO, PO and HOSO were still suitable for human consumption after 66 h of deep‐fat frying, while French fries fried in PHRO were inedible after 30 h. During the frying period, none of the oils exceeded the limit for the amount of polar compounds, oligomer triacylglycerols and free fatty acids recommended by the German Society of Fat Science (DGF) as criteria for rejection of used frying oils. After 72 h, the smoke point of all oils was below 150 °C, and the amount of tocopherols was reduced to 5 mg/100 g for PHRO and 15 mg/100 g for HORO and HOSO. Remarkable was the decrease of the oxidative stability of HOSO measured by Rancimat. During frying, the oxidative stability of this oil was reduced from 32 h for the fresh oil to below 1 h after 72 h of frying. Only HORO showed still an oxidative stability of more than 2 h. From the results, it can be concluded that the use of HORO for deep‐fat frying is comparable to other commonly used oils.     

The Effects of Microwave Frying on Physicochemical Properties of Frying and Sunflower Oils

Deep fat frying is a method of food preparation which has been popular for quite a number of years. During deep frying, the quality of oil and the finished product decreases as the result of heat treatment of the oil exposed to air at high temperature. Application of heat by microwave as an alternative to the conventional method of frying has become popular in recent years. In this research, the effects of microwave frying on the changes in the quality indices of used oil have been investigated. To achieve this, potato slices were fried in both frying and sunflower oils by application of medium power microwave (550 W) for 20 min, three times a day, for five consecutive days, and oils were sampled for analysis. The results obtained from the chemical tests demonstrated that used frying oil had lower polar compounds, a higher induction period, and more saturated fatty acids than sunflower oil. The interesting point observed was that peroxides formed as the result of oxidation chain reactions were not broken down and were built up due to the lower temperature and shorter period of frying. Therefore microwave frying might be considered as a suitable alternative to the conventional frying due to less degradation of the oil and consequently a lower production of artifacts.     

Choice of Simple Methods for Quality Control of Frying Fat during Deep Frying of Potato Products

Studies have been carried out to choice methods which could assess in best way the complex changes in fat during deep frying of French fries and potato crisps. A special emphasis was laid on the estimation of usefulness of simple and quick “methods” which could practically indicate the utilization time of fats (soybean oil, low erucic acid rapeseed oil, ?Sofryt”? -hardened soybean oil), used in deep-fat frying of potato products. Besides the oxidized fatty acid content, proposed by DGF (German Society for Fat Science) as a basic test for the quality assessment of used frying fats, following control tests during the deep-fat frying of potato products have been appointed: colour tests with bromthymol blue and 2,6-dichlorphenol-indophenol, sensoric evaluation, dielectric constant and colour by iodine scale. For these tests suitable limits, qualifying the utility of oils and fats for further frying of French fries and potato crisps, have been estimated.     

Formation of Polar Compounds During Deep‐frying—Determination by 1H NMR and ESR

The present study aims to elucidate the factors influencing the generation of polar compounds in oils during deep‐frying. Oils with different fatty acid compositions, including palm oil (PO), refined palm kernel oil (RPKO), and refined coconut oil (RCO), are applied in successive frying processes. ¹H NMR spectra reveal that heated PO has a higher percentage of allyl acyl group and is more prone to formation of non‐polar dimeric triglycerides as compared to other types of oils. In addition, electron spin resonance (ESR) spectra indicate that alkyl radicals are more predominant than alkoxy radicals in heated PO. In contrast, RPKO and RCO are inclined to generation of alkoxy radicals during the thermal treatment. The results reveal that oils with high unsaturated fatty acid content are more prone to generation and oxidation of non‐polar dimeric triglycerides. Practical Applications: The change in free radical profile and concentration is one of the indicators of lipid oxidation and polymerization. Alterations in the levels of alkyl and alkoxyl radicals, revealed by ESR, can be used to illustrate the formation of polar compounds in deep‐fried oils with different fatty acid compositions. The percentage of allyl acyl group, revealed by ¹H NMR, can be used to predict the generation of polar compounds. Therefore, this study provides useful information for the development of different methods to reduce polar compound formation in oils during thermal processing depending on the fatty acid composition of different deep‐fried oils.     

Chemical and Sensory Characteristics of Products Fried in High-Oleic,Low-Linolenic Rapeseed Oil

The effects of frying Berlin doughnuts and potato crisps in high-oleic, low-linolenic (HOLL) rapeseed oil were compared to other commonly used oils (i.e., palm olein, high-oleic sunflower oil, or partially hydrogenated oils). The chemical parameters characterizing the oxidative state of the products fried in HOLL were comparable to products being fried in other commonly used oils. The sensory characteristics of potato crisps fried in HOLL rapeseed oil were satisfactory and comparable to products fried in the other oils. Potato crisps were stable under nitrogen atmosphere for 20 weeks as measured by sensory quality scores. However, a storage time of 16 weeks was achieved for products stored under normal atmosphere. The suitability of HOLL rapeseed oil to improve the storage stability of Berlin doughnuts was limited. The sensory quality decreased during storage due to the development of abnormal taste and smell. Changes in the sensory quality were comparable to the results of the partially hydrogenated oils but worse for products fried in palm olein. Nevertheless, HOLL was a good alternative to partially hydrogenated oils as a frying medium.     

Vacuum Frying of Desalted Grass Carp (Ctenopharyngodon idellus) Fillets

The objective of this study was to investigate the effects of vacuum frying on the product quality of desalted grass carp fillets. Parameters of included moisture content, oil content, color values, and textures (hardness, chewiness, and springiness) were used to evaluate the product quality. Results showed that with increasing vacuum frying temperature and time, the moisture content of fillets decreased while the oil content increased, and hardness increased quickly. The hardness and chewiness values of vacuum-fried samples were both higher than those of atmospheric fried samples. However, there was no significant change in L* among four different temperature/vacuum-frying combinations. The results also indicated that vacuum frying at 0.08 MPa and 100°C–110°C for 15 min can produce crisp grass carp fillets with lower moisture and oil contents as well as good color and texture quality.     

DEEP FAT FRYING OF POTATO STRIPS—QUALITY ISSUES

Moisture loss and oil adsorption kinetics, structural properties (apparent density, true density, specific volume and internal porosity), color changes and viscoelastic behavior (compression tests, crispness) were investigated during deep fat frying of french fries. The effect of frying conditions (oil temperature, sample thickness and oil type), drying pretreatment and osmotic dehydration pretreatment on the above properties was also examined. The results showed that oil temperature and thickness of potato strips have a significant effect on oil uptake, moisture loss and color parameters of french fries, while the use of hydrogenated oil in the frying medium does not affect these properties. The porosity of french fries increases with oil temperature increases and sample thickness and it is higher for products fried with hydrogenated oil. Maximum stress and maximum strain increase during frying, while crispness of potato strips is higher for hydrogenated oil, and lower for refined oil. Air drying and osmotic pretreatment increase porosity of fried potatoes but decrease their oil and moisture content. A negative effect on color development with drying time was also observed. Pre-fry drying as well as osmotic pre-treatment increases the maximum stress and maximum strain of french fries during frying. Air drying pre-treatment increases the crispness of potato strips while osmotic pre-treatment does not affect it, with the exception of sugar solutions.     

DEEP FAT FRYING OF POTATO STRIPS—QUALITY ISSUES

Moisture loss and oil adsorption kinetics, structural properties (apparent density, true density, specific volume and internal porosity), color changes and viscoelastic behavior (compression tests, crispness) were investigated during deep fat frying of french fries. The effect of frying conditions (oil temperature, sample thickness and oil type), drying pretreatment and osmotic dehydration pretreatment on the above properties was also examined. The results showed that oil temperature and thickness of potato strips have a significant effect on oil uptake, moisture loss and color parameters of french fries, while the use of hydrogenated oil in the frying medium does not affect these properties. The porosity of french fries increases with oil temperature increases and sample thickness and it is higher for products fried with hydrogenated oil. Maximum stress and maximum strain increase during frying, while crispness of potato strips is higher for hydrogenated oil, and lower for refined oil. Air drying and osmotic pretreatment increase porosity of fried potatoes but decrease their oil and moisture content. A negative effect on color development with drying time was also observed. Pre-fry drying as well as osmotic pre-treatment increases the maximum stress and maximum strain of french fries during frying. Air drying pre-treatment increases the crispness of potato strips while osmotic pre-treatment does not affect it, with the exception of sugar solutions.     

Carbon dioxide blanketing impedes the formation of 4‐hydroxynonenal and acrylamide during frying. A novel procedure for HNE quantification

Acrylamide and 4‐hydroxynonenal (HNE) are among the most detrimental compounds formed during high temperature processing of food. The effect of carbon dioxide blanketing (CDB) on the formation and accumulation in food of these compounds during deep‐fat frying was investigated. French fries were fried for 7 h daily and for 7 days in canola oil at 185 ± 5°C without and with CO₂ protection. The amount of acrylamide and HNE accumulated in the French fries were analyzed. Compared to standard frying conditions (SFC), frying under CDB reduced the amount of HNE by 62%. On the 3rd day of frying, the amount of acrylamide in fries fried under SFC was 3.3 times higher compared to frying with CO₂ protection. Frying with carbon dioxide protection is an effective and practical way to impede formation of toxic components during deep‐fat frying. To assess formation of HNE a simple, sensitive and reliable procedure for HNE analysis in frying oils and fried products was developed and evaluated. Practical applications : The toxicity of HNE and acrylamide, coupled with the increasing consumption of fried foods necessitates that measures be taken to reduce their formation and subsequent accumulation in fried foods. The frying method proposed in this study is very effective and requires only a simple modification to the fryer. Developed rapid and simple procedure for HNE analysis allows more accurate quantification.     

Chemical reactions involved in the deep fat frying of foods. I. A laboratory apparatus for frying under simulated restaurant conditions

A laboratory apparatus has been designed which can be used to quantitatively collect the volatile decomposition products produced during deep fat frying under simulated restaurant conditions. In order to study the chemical reactions of frying fat without any inter-reaction with the food fried, moist cotton balls were fried in corn oil. The oil used for frying was shown to differ considerably from oil which was continuously heated. The latter had a darker color and higher viscosity. It foamed significantly while the oil used for frying did not. Furthermore, the continuously heated oil had a much lower free fatty acid content than did the oil used for frying under simulated restaurant conditions. The volatile decomposition products collected during frying of cotton balls in corn oil were separated into acidic and nonacidic compounds. Each group exhibited a definite gas chromatographic pattern after only a short period of frying. Part of the degradation products, particularly those of higher boiling points, were found to remain in the frying oil. Paper of the Journal Series, New Jersey Agricultural Experiment Station, Rutgers. The State University of New Jersey, Department of Food Science, New Brunswick.     

Review of stability measurements for frying oils and fried food flavor

Measurements of degradation in frying oils based on oil physical properties and volatile and nonvolatile decomposition products were reviewed. Rapid methods by means of test kits were also considered. Factors that affect the analysis of total polar components (TPC) in frying oils were examined. Relationships between TPC, free fatty acid (FFA) content, Food Oil Sensor readings (FOS), color change (ΔE), oil fry life and fried-food flavor were evaluated. Flavor scores for codfish, fried in fresh and discarded commercial frying oil blends, were dependent upon individuals in the consumer panel (n=77). Part (n=29) of the panel preferred the flavor of fresh fat; others (n=24) didn't; the rest (n=24) had no preference. FFA, FOS and TPC were analyzed in two soybean oils and in palm olein during a four-day period in which french fries were fried. Flavor score and volatiles of potatoes fried on days 1 and 4 in each oil were also determined. TPC, FFA and FOS significantly increased (P<0.05) in all oils during the frying period. TPC and FFA were highest in the used palm olein, and flavor of potatoes fried in palm olein on day 1 was less desirable than those fried in the soybean oils. Potatoes fried in day-1 oils had significantly higher concentrations (P<0.10) of several pyrazines and aldehydes than those fried in day-4 oils. Presented at the 84th Annual Meeting of the American Oil Chemists' Society, Anaheim, California, April 25–29, 1993.     

Formation and distribution of oxidized fatty acids during deep‐ and pan‐frying of potatoes

The formation of cis‐9,10‐epoxystearate, trans‐9,10‐epoxystearate, cis‐9,10‐epoxyoleate, cis‐12,13‐epoxyoleate, trans‐9,10‐epoxyoleate, trans‐12,13‐epoxyoleate and the co‐eluting 9‐ and 10‐ketostearates during eight successive pan‐ and deep‐frying sessions of pre‐fried potatoes in five different types of vegetable oils – namely cottonseed oil, sunflower oil, vegetable shortening, palm oil and virgin olive oil – was followed and quantified both in fried oils and in fried potatoes by GC/MS after derivatization to methyl esters. These oxidized fatty acids were present at relatively low concentrations in the fresh oils and pre‐fried potatoes while they increased linearly with frying time, reaching up to 1140.8 µg/g in virgin olive oil (VOO) and 186.9 µg/g in potatoes pan‐fried in VOO after eight pan‐frying sessions, with trans‐9,10‐epoxystearate predominating in all cases. The formation of polymerized triacylglycerols (PTG) was also quantified in frying oils by size exclusion HPLC. Pan‐frying caused higher oxidized fatty acid and PTG formation compared to deep‐frying. Epoxyoleates and PTG concentrations were increased after frying in polyunsaturated oils, while epoxystearate and 9‐ and 10‐ketostearate concentrations were increased after frying in monounsaturated oils. No specific absorption of the oxidized fatty acids by the fried potatoes seems to occur. The dietary intake of oxidized fatty acids and PTG by the consumption of fried potatoes was discussed.     

HPLC Analysis of Oxidative and Polymerized Decomposition Products in Commercial Vegetable Oils and Heated Fats

A high performance liquid chromatographic (HPLC) method has been developed to analyze oxidative and polymerized decomposition products in commercial vegetable oils and heated fats. The oil was passed through a SEP-PAK where the minor constituents were concentrated. The SEP-PAK was eluted with hexane-ether 1:1 (v/v), and 2-propanol. The first eluate contained unsaponifiables and neutral lipids, and the second eluate contained the more polar oxidative and polymerized decomposition products. The second eluate was analyzed by normal phase HPLC. Five commercial vegetable oils were analyzed, and similarities and differences were observed. Four soybean oil samples from different manufacturers also showed differences. Soybean oil heated at 185°C was collected periodically and analyzed. As the heating time increased, the oxidation and polymerization products also increased. Used frying fat samples from a commercial fried chicken manufacturer were analyzed. The frying oil quality reached an equilibrium during three days of operation, because the oil lost in frying was replenished daily with fresh shortening.     

Monitoring of Changes in Composition of Soybean Oil During Deep-Fat Frying with Different Food Types

Changes in the composition of soybean oil during deep‐fat frying with wheat dough (WD) and chicken breast meat (CBM) were comparatively investigated using gas chromatography–mass spectrometry and Fourier transform infrared spectroscopy (FTIR). The amounts of saturated fatty acids (FAs) and short‐chain FAs were increased. The amount of unsaturated FAs was decreased as the processing time increased. An increase in the amount of tetradecanoic acid and 9‐cis‐hexadecanoic acid was observed during the CBM frying only. The FTIR spectrum of frying oil was analyzed by extracting the entire information as the area ratios based on vibration absorptions of the specific functional groups. Changes in content of functional groups, namely cis C=C, trans C=C, C=O, C–O, O–H, and C–H, were studied by the FTIR‐based method. Based on the changes in the content of FAs and functional groups, soybean oil fried with CBM degraded more quickly than that fried with WD. Moreover, good linear correlations between the change in contents of functional groups and the mass percentages of FAs were also observed. The FTIR‐based method could be used in real time to monitor the quality of frying oil during the deep‐fat frying.     

Performance evaluation of hexane-extracted oils from genetically modified soybeans

Soybeans produced by induced mutation breeding and hybridization were cracked, flaked and hexane-extracted, and the recovered crude oils were processed to finished edible oils by laboratory simulations of commercial oil-processing procedures. Three lines yielded oils containing 1.7, 1.9 and 2.5% linolenic acid. These low-linolenic acid oils were evaluated along with oil extracted from the cultivar Hardin, grown at the same time and location, and they were processed at the same time. The oil from Hardin contained 6.5% linolenic acid. Low-linolenic acid oils showed improved flavor stability in accelerated storage tests after 8 d in the dark at 60°C and after 8h at 7500 lux at 30°C, conditions generally considered in stress testing. Room odor testing indicated that the low-linolenic oils showed significantly lower fishy odor after 1 h at 190°C and lower acrid/pungent odor after 5 h. Potatoes were fried in the oils at 190°C after 5, 10 and 15 h of use. Overall flavor quality of the potatoes fried in the low-linolenic oils was good and significantly better after all time periods than that of potatoes fried in the standard oil. No fishy flavors were perceived with potatoes fried in the low-linolenic oils. Total volatile and polar compound content of all heated oils increased with frying hours, with no significant differences observed. After 15 h of frying, the free fatty acid content in all oils remained below 0.3%. Lowering the linolenic acid content of soybean oil by breeding was particularly beneficial for improved oil quality during cooking and frying. Flavor quality of fried foods was enhanced with these low-linolenic acid oils.     

Frying oil use in China

The rapid development of China's economy has resulted in a dramatic increase in the production and purchase of instant fried food products by consumers. China's food industry has relied largely on the importation of soybean oil and palm oil. Palm oil is widely used by the commercial food industry because of its high oxidative stability and low cost. In contrast, the demand for rapeseed oil and peanut oil has gradually increased but only for domestic frying. In the future, specialized frying oils with improved stability and function will be developed for industrial and domestic frying in China.