Morphology and mechanical properties of virgin and recycled polyethylene/polyvinyl chloride blends

In this study, blends of virgin and recycled polyethylene (PE) and poly(vinyl chloride) (PVC), with a methylmethacrylate-ethylacrylate copolymer as a processing aid, were prepared in the molten state. Different additives such as ethylenevinylacetate copolymers, ethylene-methacrylic acid ionomer, and two peroxides (dibenzoyl and dicumyl), in the presence of a coupling agent, were used to compatibilize the blend or possibly induce graft structures. The blends' morphologies, tensile properties, and impact properties were studied. For blends with low copolymer concentration (below 3 wt%) the mechanical test data indicated a good performance. In the case of blends with ethylene methacrylic acid ionomer, improvements in the mechanical properties were obtained also at higher additive concentrations. Of the two peroxides, better results were obtained using the dibenzoyl one. The morphological studies indicated that the blends that showed good mechanical properties were better dispersed and had improved interphase adhesion.     

Study on nitrile-butadiene rubber/poly(propylene carbonate) elastomer as coupling agent of poly (vinyl chloride)/poly (propylene carbonate) blends. I. Effect on mechanical properties of blends

Nitrile-butadiene rubber/poly(propylene carbonate) (NBR-PPC) elastomer was studied as a coupling agent of the blends of poly(vinyl chloride) (PVC) with poly(propylene carbonate) (PPC). It greatly improved the PVC/PPC system mechanical properties that were dependent on the amount and composition of the coupling agent. When the coupling agent consisted of a 70/30 ratio of NBR/PPC (in which NBR had 34% nitrile content) and 2.5 phr of benzoyl peroxide (BPO) initiator and underwent a prevulcanization, the blends of PVC/PPC displayed excellent mechanical properties by adding 8 phr of the coupling agent. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 63: 1107–1111, 1997     

Effect of dehydrochlorination of PVC on miscibility and phase separation of binary and ternary blends of poly(vinyl chloride), poly(ethylene-co-vinyl acetate) and poly(styrene-co-acrylonitrile)

The enhancement of miscibility at the lower critical solution temperature (LCST) of the blends poly(vinyl chloride)/poly(ethylene-co-vinyl acetate) (PVC/EVA), poly(vinyl chloride)/poly(styrene-co-acrylonitrile) (PVC/SAN) and poly(vinyl chloride)/poly(ethylene-co-vinyl acetate)/poly(styrene-co-acrylonitrile) (PVC/EVA/SAN) was observed at the micron level. Such miscibility is attributed to the dehydrochlorination and formation of hydrogen bonds between blend components. However, macrolevel immiscibility of these blends heated to the LCST was observed. Such microdomain compatibility of these blends gives a synergistic character. Brittle-type failure observed for LCST samples testifies to the synergism in treated blends. ©1997 SCI     

Tailoring the morphology and properties of poly(lactic acid)/poly(ethylene)‐co‐(vinyl acetate)/starch blends via reactive compatibilization

Poly(lactic acid)/poly(ethylene‐co‐vinyl acetate)/starch (PLA/EVA/starch) ternary blends were prepared by multi‐step melt processing (reactive extrusion) in the presence of maleic anhydride (MA), benzoyl peroxide and glycerol. The effects of MA and glycerol concentration on the morphology and properties of the PLA/EVA/starch blends were studied using scanning electron microscopy, transmission electron microscopy, atomic force microscopy, the Molau experiment, dynamic mechanical thermal analysis and differential scanning calorimetry etc. The plasticization and compatibilization provided a synergistic effect to these blends accompanied by a significant reduction in starch particle size and an increase in interfacial adhesion. Starch was finely dispersed in the ternary blends with a dimension of 0.5 ? 2 µm. Furthermore, EVA‐coated starch or a starch‐in‐EVA type of morphology was observed for the reactively compatibilized PLA/EVA/starch blends. The EVA with starch gradually changed into a co‐continuous phase with increasing MA concentration. Consequently, the toughness of the blends was improved. Since property stability of starch is an issue, the tensile properties of these blends were measured after different storage times and the blends showed good property stability. Copyright © 2012 Society of Chemical Industry     

Influence of Starch Oxidization and Modification on Interfacial Interaction,Rheological Behavior,and Properties of Poly(Propylene Carbonate)/Starch Blends

The enhanced maleic anhydride-end-capped poly(propylene carbonate)/starch blends were prepared through starch oxidization and modification with a coupling agent, aluminic ester. The interfacial interaction, rheological behavior, and properties of blends were investigated through Fourier transform infrared spectroscopy, rheological measurement, mechanical property test, differential scanning calorimetric, thermogravimetric analysis, and moisture absorption test. The results show that hydrogen-bonding interaction is formed between poly(propylene carbonate) and starch, which makes the tensile strength of maleic anhydride-end-capped poly(propylene carbonate)/starch blends improved significantly. The glass transition temperature (T_g) of blends is increased when coupling agent is induced into polymer system. When increasing the content of starch modified with coupling agent from 10 to 30%, T_g values for composites increased from 30.5 to 32.8°C. Thermogravimetric analysis results show that oxidation of starch can improve the thermal stability and modification of starch through aluminic ester that can further increase the thermal stability of maleic anhydride-end-capped poly(propylene carbonate)/starch blends. Oxidation of starch has no significant effect on moisture absorption for poly(propylene carbonate)/starch blends.     

Properties of Poly(vinyl chloride)/poly(ethylene oxide)/polyaniline Conductive Films: The Effect of Poly(ethylene glycol) Diglycidyl Ether

The effect of polyaniline and poly(ethylene glycol) diglycidyl ether on tensile properties, morphology, thermal degradation, and electrical conductivity of poly(vinyl chloride)/poly(ethylene oxide)/polyaniline conductive films was studied. The poly(vinyl chloride)/poly(ethylene oxide)/polyaniline conductive films were prepared using a solution casting technique at room temperature until a homogeneous solution was produced. Poly(vinyl chloride)/poly(ethylene oxide)/polyaniline/poly(ethylene glycol) diglycidyl ether conductive films exhibit higher electrical properties, tensile strength, modulus of elasticity but lower final decomposition temperature than poly(vinyl chloride)/poly(ethylene oxide)/polyaniline conductive films. Scanning electron microscopy morphology showed that the polyaniline more widely dispersed in the poly(vinyl chloride)/poly(ethylene oxide) blends with the addition of poly(ethylene glycol) diglycidyl ether as surface modifier.     

Miscible blends from plasticized poly(vinyl chloride) and epoxidized natural rubber

Miscible blends from plasticized poly(vinyl chloride), and epoxidized natural rubber having 50 mol% epoxidation level were prepared in a Brabender Plasticorder by the melt-mixing technique. Changes in Brabender torque and temperature, density, dynamic mechanical properties, and differential scanning calorimetry of the samples were examined as a function of blend composition. The plasticized poly(vinyl chloride)/epoxidized natural rubber blends behaved as a compatible system at all composition ranges as evident from their single glass-rubber transition temperature (T_g) obtained from dynamic mechanical analysis as well as from differential scanning calorimetry. Profound changes in the nature of the glass-rubber transition were noted with respect to blend composition. The T_g-width values of blends lie between those of plasticized poly(vinyl chloride) and epoxidized natural rubber.     

Compatibilization of poly(vinyl chloride) with polyamide and with polyolefin by using poly(lauryllactam‐random‐caprolactam‐block‐caprolactone)

The compatibilization of various poly(vinyl chloride) (PVC) blends was investigated. The blend systems were PVC‐polyamide 12 (PA12), PVC‐polypropylene (PP), and PVC‐ethylene‐propylene‐diene rubber (EPDM) with a new compatibilizing agent, random‐block terpolymer poly(ω‐lauryllactam‐random‐?‐caprolactam‐block‐?‐caprolactone) or systems containing these copolymers. The results were compared to those obtained in previous studies using poly(ω‐lauryllactam‐block‐?‐caprolactone) copolymer. The new block copolymer was specially synthesized by reactive extrusion. Observation by scanning electron microscopy (SEM) revealed that compatibilized blends had a finer morphology than the noncompatibilized blends. Addition of 10 weight percent (wt%) of block copolymer proved to be sufficient to give a significant improvement of the mechanical properties of the immiscible PVC blends at room temperature and at high temperatures that were above the glass transition temperature of PVC. For polyolefins, a three‐component compatibilizing system including maleated polypropylene, polyamide 12, and block copolymer was used. It was found that poly(ω‐lauryllactam‐random‐?‐caprolactam‐block‐?‐caprolactone) was the more efficient compatibilizing agent for the modification of PVC‐polyamide 12, PVC‐polypropylene, and PVC‐ethylene‐propylene‐diene rubber blends. J. VINYL. ADDIT. TECHNOL., 11:95–110, 2005. © 2005 Society of Plastics Engineers     

A DSC investigation on the stabilizer distribution in PVC blends

The distribution of a liquid organotin stabilizer between the phases of heterogeneous poly(vinyl chloride) (PVC) blends has been studied by differential scanning calorimetry (DSC). This method can be used even at low stabilizer concentrations. At concentrations > 1 wt.-% the stabilizer can be detected in both phases of a PVC/SAN (poly(vinyl chloride)/poly(styrene-co-acrylonitrile)) blend. At lower concentrations no stabilizer could be found in the SAN phase. Determination of the induction period of thermal degradation at 180°C under nitrogen atmosphere showed no loss of thermal stability for blends containing the stabilizer partly in the SAN phase. Kinetic measurements with the DSC indicate a migration of the stabilizer out of the SAN phase, PVC/PMA (poly(vinyl chloride)/poly(methyl acrylate)) blends showed no solubility of the stabilizer in the soft PMA phase.     

Reactive extrusion of polystyrene/polyethylene blends

The feasibility of inducing beneficial changes to polystyrene/polyethylene (PS/PE) blends via reactive extrusion processes is considered. Experiments have been conducted on 50:50 wt.% PS/PE blends that were treated with different levels of dicumyl peroxide and triallyl isocyanurate coupling agent. Both a low molecular weight and a high molecular weight blend series have been investigated. A “more reactive” polystyrene was synthesized by incorporation of a minor amount of ortho-vinylbenzaldehyde. Blends containing this modified polystyrene were subjected to identical processing' conditions on a counter-rotating twin screw extruder. Examination of the tensile properties of the extrusion products suggested that a judicious level of peroxide and coupling agent additives would be beneficial to the ultimate physical properties. The quantity of styrenic phase becoming chemically grafted to the polyethylene matrix was influenced most strongly by the level of the chosen coupling agent. As determined by scanning electron microscopy, the phase morphologies of the tensile test fracture surfaces were strongly dependent upon the reaction extrusion process; those extruded blends that had been exposed to the additive pre-treatment displayed substantially finer microstructure. The enthalpy of fusion of the polyethylene melting endotherm was likewise influenced by both the presence or absence of the additives as well as the molecular weight nature of the blend series.     

Study on compatibilization-crosslinking synergism in PVC/LDPE blends

Influences of nitrile rubber (NBR, acrylonitrile content 33.5 – 36.5 wt.-%) on the structure and mechanical properties of poly(vinyl chloride) (PVC)/low density polyethylene (LDPE) blends and its synergism with crosslinking agent have been studied. The addition of NBR to the blend is accompanied by a decrease in domain size and improvements in mechanical properties of the blend. When dicumyl peroxide (DCP) is added to the blend together with NBR, good synergism is caused and mechanical properties will improve dramatically. It is concluded that NBR can promote the phase dispersion of PVC and LDPE and their interfacial adhesion. Then, the probability of DCP existing at the interface will increase and more co-crosslinked products will form. Therefore, compatibilization and crosslinking are both exerted sufficiently.     

Compatibilization of commingled plastics with maleic anhydride modified polyethylenes and ultraviolet preirradiation

The improvement of the properties of commingled plastics was carried out with a prototype blend of Mexican municipal plastic waste with and without poly(vinyl chloride) (PVC). Compatibilizing agents such as high‐density, low‐density, and linear low‐density polyethylenes modified with maleic anhydride were used. The agents were prepared in the laboratory with peroxide, and their usefulness was compared with that of a commercially modified linear low‐density polyethylene. The blends with PVC were preirradiated with ultraviolet radiation for 12, 24, or 48 h to create oxidized groups to help in situ compatibilization during the blending step of the reactive extrusion process. Compatibilized materials showed a markedly more homogeneous morphology with improved mechanical properties: the elongation at break and impact strength increased with the compatibilization level. The presence of PVC in commingled plastics significantly reduced the beneficial effect of the maleic anhydride modified polyethylene as a compatibilizer. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Compatibilized blends of PVC/PA12 and PVC/PP containing poly(lauryl lactam‐block‐caprolactone)

Specially designed block copolymers have played a role as compatibilizing agents in the system of immiscible polymer blends. We applied lauryl lactam (LA)–caprolactone (CL) block copolymer [P(LA‐b‐CL)] as a compatibilizing agent for immiscible poly(vinyl chloride) (PVC) blends with various polymers. These blends possess high thermal performance and toughness. We investigated the effect of P(LA‐b‐CL) as a compatibilizing agent for immiscible PVC blends with poly(ω‐lauryl lactam) [polyamide 12 (PA12)]. We also described the invention of a new compatibilizing agent system involving P(LA‐b‐CL) for PVC/polypropylene (PP) blends. The mechanical and thermal properties of (1) PVC/PA12 blend compatibilized with P(LA‐b‐CL) and (2) PVC/PP blend compatibilized with P(LA‐b‐CL)/PA12/maleic anhydride–modified PP were both enhanced. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1983‐1992, 2004     

Mechanical and thermal properties of poly(vinyl chloride)/α‐methyl‐styrene‐acrylonitrile blends prepared by melt extrusion

In this article, we have examined the physical and mechanical properties of poly(vinyl chloride) (PVC)/α‐methyl‐styrene‐acrylonitrile (αMSAN; 31 wt % AN concentrations) blends with different blend ratios. And, we also examined the effect of the molecular weights of PVC on the miscibility and material properties of the blends prepared by melt extrusion blending. Our results showed that the PVC/αMSAN blends have good processing properties and good miscibility over all blend ratios because of the strong interaction between PVC and αMSAN. And, the blends showed enhanced mechanical and thermal properties. In addition, high molecular weight PVC showed reasonable processability when melt blended with αMSAN, which resulted in enhanced mechanical and physical properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Recycling of high density polyethylene/poly(vinyl chloride)/polystyrene ternary mixture with the aid of high energy radiation and compatibilizers

Ternary mixtures of waste plastics of high density polyethylene (HDPE), poly(vinyl chloride) (PVC), and polystyrene (PS) was recycled using a single‐screw extruder. Poly(ethylene‐co‐vinyl acetate) and poly(styrene‐b‐ethylene/butylenes‐b‐styrene) were introduced as compatibilizers for HDPE/PVC and HDPE/PS, respectively. After the polymer blends was prepared via extrusion, they were subjected to high energy irradiation. The morphology and the mechanical properties of the hybrid blends were examined. Scanning electron micrographs and transmission electron micrographs showed that both compatibilizers and irradiation improved the uniformity and dispersion of the system. The heterogeneous crosslinking generated by irradiation resulted in an optimum impact strength. High elongation at break was achieved by using compatibilizers. The improvement of tensile strength was moderate. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 12: 2756–2762, 2003     

Miscibility studies of polymer blends by viscometry methods

The intrinsic viscosities of blends of poly(vinyl chloride)/poly(ethylene-co-vinyl acetate) (PVC/EVA), poly(vinyl chloride)/poly(styrene-co-acrylonitrile) (PVC/SAN), and poly(ethylene-co-vinyl acetate)/poly(styrene-co-acrylonitrile) (EVA/SAN) have been studied in cyclohexanone as a function of blend composition. In order to predict the compatibility of polymer pairs in solution, the interaction parameter term, Δb, obtained from the modified Krigbaum and Wall theory, and the difference in the intrinsic viscosities of the polymer mixtures and the weight average intrinsic viscosities of the two polymer solutions taken separately are used. © 1994 John Wiley & Sons, Inc.     

聚氯乙烯/丁腈胶粉共混型热塑性弹性体

将聚氯乙烯与废丁腈胶粉经高温机械共混，制备了动态交联的共混型热塑性弹性体。讨论了共混比，硫化体系及其用量，废胶粉品种（丁腈胶粉，轮胎胶粉）等因素对热塑性弹性体性能的影响，同时将聚氯乙烯／丁腈胶粉与聚氯乙烯／轮胎胶粉制备的共混型热塑性弹性体的性能进行了比较。结果表明，以聚氯乙烯100份（质量份，下同），邻苯二甲酸二辛酯50份，丁腈胶粉80份，丁腈橡胶20份，过氧化二异丙苯0．5份，氧化锌5份及适量其他助剂可制得综合性能较好的共混型热塑性弹性体。扫描电镜结果显示该共混型热塑性弹性体具有较好的相容性。     

Phase dispersion–crosslinking synergism in binary blends of poly(vinyl chloride) with low‐density polyethylene: Entrapping phenomenon in PVC/LDPE/DCP blend

The co‐crosslinked products and the entrapping phenomenon that may exist in a poly(vinyl chloride)/low density polyethylene/dicumyl peroxide (PVC/LDPE/DCP) blend were investigated. The results of selective extraction show that unextracted PVC was due to not being co‐crosslinked with LDPE but being entrapped by the networks formed by the LDPE phase. SBR, as a solid‐phase dispersant, can promote the perfection of networks of the LDPE phase when it is added to the PVC/LDPE blends together with DCP, which leads to more PVC unextracted and improvement of the mechanical properties of PVC/LDPE blends. Meanwhile, the improvement of the tensile properties is dependent mainly on the properties of the LDPE networks. Finally, the mechanism of phase dispersion–crosslinking synergism is presented. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1296–1303, 2003     

Head to head polymers

Pure head to head (H–H) addition polymers, such as H–H polyolefins, H–H acrylates and H–H poly(vinyl halides), have been of interest for the understanding of the structure/properties relationship of addition polymers. These polymer structures have provided challenges of synthesis, characterization and of the measurements of their mechanical and rheological properties. H–H polymers have never been prepared by direct synthesis and indirect polymerization techniques have to be used. Some of the H–H polymers, the polyolefins, were made by polymerization of properly substituted dienes followed by hydrogenation. The H–H polyacrylates were synthesized by copolymerization followed by polymer reactions and the poly(vinyl halides), by halogenation of poly(1,4-butadiene). Improved halogenation techniques for poly(1,4-butadiene) have made H–H poly(vinyl chloride) and H–H poly(vinyl bromide) accessible in larger quantities and have allowed an extensive characterization of these polymers.

Blends of H–H with H–T polymers as well as H–H polymers with other polymers were studied. H–H Poly(vinyl chloride) or poly(vinyl bromide) blends with polycaprolactone and poly(methyl methacrylate) were also investigated. The thermal behavior and the thermal degradation behavior of these blends were investigated. The most striking result of these investigations was that H–H and H–T poly(vinyl chloride) are immiscible as is H–H and H–T polyisobutylene over almost the entire range of compositions.     

Free volume as an internal material parameter to probe interfaces in ternary polymer blends: A positron lifetime study

A new method to characterize individual interfaces in ternary polymer blends from experimentally measured fractional free volume from Positron Annihilation Lifetime Spectroscopy (PALS) has been developed. By this, we derive the composition dependent miscibility level in ternary polymer blends. This method has its genesis in KRZ (Kirkwood–Risemann–Zimm) theory which introduces hydrodynamic interaction parameter as a measure of excess friction generated at the interface between dissimilar polymer chains resulting in energy dissipation. The method successfully applied for binary blends has been theoretically modified to suit ternary blends in the present work. The efficacy of this method has been tested for two ternary blends namely polycaprolactone/poly(styrene‐co‐acrylonitrile)/poly(vinyl chloride) (PCL/SAN/PVC) and polycaprolactone/poly(vinyl chloride)/poly(vinyl acetate) (PCL/PVC/PVAc) in different compositions. We obtained a maximum effective hydrodynamic interaction (α_eff) of ?12.60 at composition 80/10/10 of PCL/PVC/PVAc while PCL/SAN/PVC showed ?1.60 at 68/16/16 composition. These results suggest that these compositions produce high miscibility level as compared to other compositions. DSC measurements have also been used to supplement positron results. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3335–3344, 2013