Structure and properties of PP/SBS/glass fiber hybrid composites. Past II: Property measurement

The mechanical properties viz. impact and tensile modulus of hybrid composites of PP/SBS/glass in the composition range 0‐40 wt% of glass fibers (GF) were studied. Both impact and tensile modulus increased with respect to glass content at a certain composition of the blend. Synergistic effects were seen in the value of elongation and toughness at a certain composition of the glass content. The above findings could be associated with the high aspect ratio and nucleation ability of GF together with good interfacial adhesion between the GF and SBS, rather than the PP matrix. These have been supported by the investigations on structures and morphologies of the hybrid composites.     

PP/SBS/OMMT复合材料的结构和形态

采用纳米有机蒙脱土(OMMT)改性的苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)增韧聚丙烯(PP)。研究发现,SBS与OMMT有很好的相容性。可促使OMMT颗粒均匀分散在PP基体中。透射电子显微镜照片显示,OMMT被SBS颗粒包裹,形成更大的剪切屈服区域,有利于材料的增韧。偏光显微镜照片显示,OMMT的加入使PP球晶尺寸明显变小,这是由于OMMT在其中起到了成核剂的作用所致。     

Tensile properties and morphology of PP/EPDM/glass bead ternary composites

The tensile properties of three types of injection molded glass bead (GB) filled polypropylene (PP)/ethylene-propylene-diene monomer (EPDM) ternary composites have been determined at room temperature by using an Instron materials testing machine. The effects of the filler surface treatment, the glass bead (GBI) pretreated with a silane coupling agent and the EPDM (EPDM-MA) modified with a maleic anhydride, and the filler content on the tensile mechanical properties of the ternary PP composites have been investigated. The Young's modulus (E_c) increases while the yield stress (σ_yc) and tensile fracture strength (σ_bc) of the composites decrease with increasing the volume fraction of glass beads (ϕ_g) when the volume fraction of EPDM is constant (ϕ_e = 10%). The (E_c) values of PP/EPDM/GBI and ϵ_bc for PP/EPDM-MA/GB2 (no surface pretreated) systems are the highest at the same ϕ_g. The tensile fracture energy (E_bc) and tensile fracture strain (ϵ_bc) of PP/EPDM/GBI and PP/EPDM/GB2 systems appear to peak at ϕ_g = 25%. However, the E_bc and ϵ_bc of PP/EPDM-MA/GB2 system show little changes with increasing ϕ_g. The fracture surfaces of ternary composites have been examined in a scanning electron microscope. The correlation between the tensile properties and morphologies of these materials have been discussed.     

Structure and properties of UHMWPE fiber/carbon fiber hybrid composites

Ultrahigh molecular weight polyethylene (UHMWPE) fiber/carbon fiber hybrid composites were prepared by inner‐laminar and interlaminar hybrid way. The mechanical properties, dynamic mechanical analysis (DMA), and morphologies of the composites were investigated and compared with each other. The results show that the hybrid way was the major factor to affect mechanical and thermal properties of hybrid composites. The resultant properties of inner‐laminar hybrid composite were better than that of interlaminar hybrid composite. The bending strength, compressive strength, and interlaminar shear strength of hybrid composites increased with an increase in carbon fiber content. The impact strength of inner‐laminar hybrid composite was the largest (423.3 kJ/m²) for the UHMWPE fiber content at 43 wt % to carbon fiber. The results show that the storage modulus (E′), dissipation factor (tan δ), and loss modulus (E″) of the inner‐laminar hybrid composite shift toward high temperature remarkably. The results also indicate that the high‐performance composite with high strength and heat resistance may be prepared by fibers' hybrid. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1880–1884, 2006     

Impact behavior of aramid fiber/glass fiber hybrid composites: The effect of stacking sequence

Aramid fiber/glass fiber hybrid composites were prepared to examine the effect of stacking sequence on the impact behavior of thin laminates. The effect of position of the aramid layer on the impact properties of hybrid composites was investigated using driven dart impact tester. The delamination area and fracture surface of hybrid composites were analyzed for correlation with impact energy. The addition of glass layer to aramid layer reduced the impact resistance of hybrid composite due to the restriction in the deformation of aramid layer. The position of aramid layer resulted in variations in the impact behavior of hybrid composites. When the aramid layer was at the impacted surface, the composite exhibited a higher impact energy. This was attributed to the fact that the flexible layer at the impacted surface in thin laminates can experience larger deformation. In three‐layer composites, the aramid fiber‐reinforced composite ( AAA ) exhibited the highest total impact energy due to high impact energy per delamination area (1EDA) in spite of low delamination area. Aramid fiber and glass fiber‐reinforced composites showed a different impact behavior according to the change of thickness. This was attributed to the difference in the energy absorption at interface between laminae.     

Electromechanical behavior of hybrid carbon/glass fiber composites with tension and bending

To understand the smart (i.e., good memory) characteristics of hybrid composites of carbon fibers (CFs) and glass fibers (GFs) with epoxy resin as a matrix, the changes in the electrical resistance of composites with tension and on bending were investigated. The electrical resistance behavior of composites under tension changed with the composition of the CF/GF, as well as with the applied strain. The fractional electrical resistance increased slowly with increasing strain within a relatively low strain region. However, with further loading it increased stepwise with the strain according to the fracture of the CF layers. The strain sensitivity of the samples increased with increasing CF weight percentage, and the samples incorporating more than 40 wt % CF showed a strain sensitivity higher than 1.54 for a single CF. The changes in the fractional electrical resistance with bending were not so dominant as those with tension. This difference was attributed to the action of two cancelling effects, which are the increasing and decreasing fractional electrical resistance due to tension and compression with bending, respectively. On recovery from a large applied bending, the fractional electrical resistance decreased slowly with unloading because of the increase of contacts between the fibers that resulted from the reorganization of ruptured CFs during the recovery. Even the composites incorporating a relatively small CF content showed an irreversible electrical resistance with both tension and bending. However, the strain sensitivity being larger with tension than with bending is ascribed to the difference in their mechanical behaviors. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2447–2453, 2002     

Effect of molecular weight and fiber diameter on the interfacial behavior in glass fiber/PP composites

In this study, the effects of fiber diameter, molecular weight of the matrix polymer, and interfiber spacing in glass fiber-reinforced polypropylene composites were investigated on the interfacial microstructure. The influences of the surface state of the fiber and the heat-treatment condition on the interfacial morphology and the spherulitic formation process in the matrix were also investigated. Consequently, it was found that both the fiber diameter and molecular weight of the polymer significantly influence the thickness of the transcrystalline layer. Also, as the interfiber spacing becomes smaller, the spherulites in the matrix polymer are not seen to be formed between the transcrystalline layers developed on the glass-fiber surface. In addition, the radius of the largest spherulites in the matrix polymer was found to be about the same as the thickness of transcrystalline region and to largely depend on the holding time at the crystallization temperature and cooling condition (or rate). © 1998 John Wiley & Sons, Inc. J Appl Polm Sci 67:1191–1197, 1998     

Effect of fiber treatment on the mechanical properties of hybrid fiber reinforced polystyrene composites. Part II. Use of glass fiber and wood pulp as hybrid fiber

The mechanical properties of polystyrene reinforced with a mixture of hardwood aspen chemithermomechanical pulp (CTMP) and surface-treated glass fiber have been studied. The adhesion of cellulose fiber to glass fiber as well as to thermoplastics improved thanks to various surface treatments of CTMP, e.g. coating with polymer+isocyanate or with silane, and grafting with polystyrene. In general, compared with non-treated CTMP-filled composites, the mechanical properties improved when surface-treated wood fiber was used as a filler. Experimental results indicate better compatibility between treated wood fiber and surface-treated glass fiber as well as polystyrene and, consequently, the mechanical properties were enhanced.     

Water absorption behavior and kinetics of glass fiber/waste cotton fabric hybrid composites

This study deals with the effect of water absorption on the physical and mechanical properties of the glass fiber/waste cotton fabric hybrid composites compared to the samples with maleic anhydride (MA) as coupling agent. Water absorption studies were performed for four different soaking times of 100, 250, 500, and 1000 h at room temperature. To clearly understand how long this type of composites can endure without any important loss of mechanical properties, tensile and impact tests were performed after 500 and 1000 h of water immersion time. Results showed that using MA can reduce water sorption values significantly from 5% to 1.5%. In addition, very limited variations in tensile properties were explored even after 1000 h of soaking time by the presence of MA. On the other hand, impact test results revealed that changes in impact strength values are very complex and different mechanisms play a role with respect to the hybrid formulations. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45506.     

Crystallization of PP in PP/Ni composites and its correlation with tensile properties

The effect of nickel (Ni) powder on crystallization of polypropylene (PP) in PP/Ni composites is studied through differential scanning calorimetry (DSC) and wide-angle X-ray diffraction techniques. Interpretation of crystallization exotherm peaks in terms of nucleation and growth rates of crystallization, crystallite size distribution, and crystallinity indicated differences in the morphology of PP in all the composites. Crystallinity and tensile behavior decreased on nickel addition. There is a good qualitative agreement in the crystallinity determined by X-ray diffraction and DSC exotherms, and the variation in both cases, with the volume percent of filler is similar. An attempt has been made to correlate the various tensile properties with the crystallization parameters such as the crystallinity and crystallite size distribution.     

玻璃纤维增强聚丙烯复合材料研究进展

对玻璃纤维增强聚丙烯复合材料的研究近况进行了简单介绍,对其界面改性、增韧增强、结晶行为、长切玻璃纤维增强、材料性能及成型工艺条件进行了较详细的讨论,并对该复合材料今后的研究进行了展望。     

Electrical properties and morphology of polypropylene/epoxy/glass fiber composites filled with carbon black

The volume resistivity and percolation thresholds of carbon black (CB) filled polypropylene (PP), PP/epoxy, and PP/epoxy/glass fiber (GF) composites were measured. The morphology of these conductive polymer composites was studied with scanning electron microscopy (SEM). The effects of the GF and epoxy contents on the volume resistivity were also investigated. The PP/epoxy/GF/CB composite exhibited a reduced percolation threshold, in comparison with that of the PP/CB and PP/epoxy/CB composites. At a given CB content, the PP/epoxy/GF/CB composite had a lower volume resistivity than the PP/CB and PP/epoxy/CB composites. SEM micrographs showed that CB aggregates formed chainlike structures and dispersed homogeneously within the PP matrix. The addition of the epoxy resin to PP resulted in the preferential location of CB in epoxy, whereas in the PP/epoxy/GF multiphase blends, because of the good affinity of CB to epoxy and of epoxy to GF, CB particles were located in the epoxy phase coated on GF. The decreased percolation threshold and volume resistivity indicated that conductive paths existed in the PP/epoxy/GF/CB composite. The conductive paths were probably formed through the interconnection of GF. Appropriate amounts of GF and epoxy should be used to decrease the volume resistivity and provide sufficient epoxy coating. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1142–1149, 2005     

Crystallization kinetics of glass fiber reinforced PBT composites

The effect of glass fibers on the crystallization of poly(butylene terephthalate) (PBT) was investigated by crystallization kinetics analysis under isothermal and nonisothermal conditions. From the crosspolar optical micrographs of melt‐ and solvent‐crystallized PBT composites, the glass fibers were found to increase the number density and decrease the size of crystallites. The glass fibers provided heterogeneous nucleation sites, and thus enhanced the overall rate of PBT crystallization in isothermal experiments. However, the Avrami exponent and the regime transitions were not significantly affected by the presence of glass fibers. For the nonisothermal kinetics of PBT composites, the model prediction was excellent in most ranges of crystallization, but it deviated above 70% of crystallization especially at fast cooling rates (>40°C/min). This discrepancy of the model seemed to result from the growth regime transitions, which were clearly observed especially at high undercoolings. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 576–585, 2000     

PP/BaSO4复合材料的结晶、微观形态和力学性能

采用丙二酸处理沉淀法BaSO_4填充改性聚丙烯,研究了复合材料的结晶、微观形态和力学性能。广角X射线衍射结果表明,丙二酸处理的BaSO_4有利于聚丙烯中β晶型的形成;扫描电子显微镜观察发现,BaSO_4经处理后在体系中分散性得到改善,冲击断面呈韧性断裂;与未处理的BaSO_4相比,经表面处理的BaSO_4进一步提高了复合材料的冲击韧性。     

Impact fracture behavior of PP/EPDM/glass bead ternary composites

The effects of glass bead filler content and surface treatment of the glass with a silane coupling agent on the room temperature impact fracture behavior of polypropylene (PP)/ethylene‐propylene‐diene monomer copolymer (EPDM)/glass bead(GB) ternary composites were determined. The volume fraction of EPDM was kept constant at 10%. The impact fracture energy and impact strength of the composites increased with increasing volume fraction of glass beads (?_g). Surface pretreatment of the glass beads had an insignificant effect on the impact behavior. For a fixed filler content, the best impact strength was achieved when untreated glass beads and a maleic anhydride modified EPDM were used. The impact strength exhibited a maximum value at ?_g=15%. Morphology/impact property relationships and an explanation of the toughening mechanisms were developed by comparing the impact properties with scanning electron micrographs of fracture surfaces.     

Multiscale morphological analysis of commingled PP/unidirectional glass fiber composites: Experiment and theory

Quantitative 2D image processing has been performed to assess the morphology of commingled polypropylene composites reinforced by a range of glass fiber contents. Quantitative morphological probes, derived from both local and global analyses, point out the heterogeneous dispersion of unidirectional fibers within the polymer matrix, i.e., the presence of aggregates. It is found that more than 86% of fibers are packed into aggregates at a maximum packing fraction of 0.84 whatever the filler content. Moreover, accounting for these morphological characteristics and based on the percolation concept, prediction of the morphology behavior of such composites is proposed. A good agreement between theory and experiment is found. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1038–1050, 2005     

Dynamic mechanical properties of oil palm fiber/phenol formaldehyde and oil palm fiber/glass hybrid phenol formaldehyde composites

The dynamic mechanical properties of oil palm fiber reinforced phenol formaldehyde (PF) composites and oil palm/glass hybrid fiber reinforced PF composites were investigated as a function of fiber content and hybrid fiber ratio. The dynamic modulus of the neat PF sample decreases with decrease in frequency. Glass transition attributed with the α relaxation of the neat PF sample was observed around 140°C. Tanδ values and storage modulus show great enhancement upon fiber addition. The value increases with increase in fiber content. The loss modulus shows a reverse trend with increase in fiber loading. Incorporation of oil palm fiber shifts the glass transition towards lower temperature value. The glass transition temperature of the hybrid composites is lower than that of the unhybridized composites. The highest value of mechanical damping is observed in hybrid composites. Storage modulus of the hybrid composites is lower than unhybridized oil palm fiber/PF composite. A similar trend is observed for loss modulus. Activation energies for the relaxation processes in different composites were calculated. Activation energy is increased upon fibrous reinforcement. Complex modulus variations and phase behavior of the composites were studied from Cole‐Cole plots. Finally, master curves for the viscoelastic properties of the composites were constructed on the basis of time‐temperature superposition principle. POLYM. COMPOS., 26:388–400, 2005. © 2005 Society of Plastics Engineers     

Mechanical properties of poly(vinyl chloride)/wood flour/glass fiber hybrid composites

Short glass fibers were added to poly(vinyl chloride) (PVC)/wood flour composites as reinforcement agents. Unnotched and notched impact strength of PVC/wood flour/glass fiber hybrid composites could be increased significantly without losing flexural properties by adding type L glass fibers and over 40% of PVC. There was no such improvement when using type S glass fiber. The impact strength of hybrid composites increased along with the increment of the type L glass fiber content at a 50% PVC content. At high PVC contents, impact fracture surfaces were characterized by wood particle, glass fiber breakage and pullout, whereas interfacial debonding was the dominant fracture mode at higher filler concentrations. The significant improvement in impact strength of hybrid composites was attributed to the formation of the three‐dimensional network glass fiber architecture between type L glass fibers and wood flour.     

Crystallization behavior and mechanical properties of polypropylene/halloysite composites

In this work, halloysite nanotubes (HNTs), a new type of inexpensive filler, were used for the modification of polypropylene (PP). HNTs were first surface treated by methyl, tallow, bis-2-hydroxyethyl, quaternary ammonium, then melt mixed with PP. Scanning electron microscope (SEM) was used to examine the dispersion of HNTs in PP matrix. Differential scanning calorimetry (DSC), polarized light microscope (PLM), dynamic melt rheometry and wide angle X-ray diffraction (WAXD) were employed to investigate the crystallization behavior of the prepared PP/HNT composites. The mechanical properties were evaluated by Instron and impact tests. SEM results revealed that HNTs could be well-dispersed in PP matrix and had a good interfacial interaction with PP, even up to a high content of 10 wt%. DSC data indicated that HNTs could serve as a nucleation agent, resulting in an enhancement of the overall crystallization rate and the non-isothermal crystallization temperature of PP. PLM showed a constant spherulite growth rate and a decreased spherulite size at given isothermal crystallization temperature, suggesting that nucleation and growth of a spherulite are two independent processes. The result obtained by dynamic melt rheometry indicated that HNTs mainly promoted nucleation and had not much influence on the growth of PP crystallization. Nevertheless, by fast cooling the samples, almost constant spherulite size can be obtained for both pure PP and PP/HNT composites due to the limited nucleation effect of HNTs on PP crystallization. WAXD showed that HNTs mainly facilitated α-crystal form of PP. Though a good dispersion of HNTs in PP matrix was observed, out of our expectation, not much enhancement on mechanical properties of PP/HNT composites had been achieved, and this could be mainly ascribed to the constant crystallinity and spherulite size of PP as well as the small length/diameter ratio of HNTs.     

Oriented short glass fiber composites. III. Structure and mechanical properties of molded sheets

Oriented short fiberglass mats prepared by the ERDE converging flow technique of fiber/glycerine dispersions were studied. Fiber orientation distribution in mats, prepregs and molded sheets were investigated by optical and X-ray techniques. Longitudinal and transverse fracture surfaces of short fiberglass/epoxy molded sheets were analyzed. The effect of fiber length on tensile properties was also studied. The experimental results obtained on longitudinal, transverse, and off-axis tensile modulus and ultimate strength were compared with classical elastic equations for continuous reinforcement.