Nitrous oxide formation in low temperature selective catalytic reduction of nitrogen oxides with V2O5/TiO2 catalysts

Nitric oxide and nitric dioxide compounds (NO_x) present in stack gases from nitric acid plants are usually eliminated by selective catalytic reduction (SCR) with ammonia. In this process, small quantities of nitrous oxide (N₂O) are produced. This undesirable molecule has a high greenhouse gas potential and a long lifetime in the atmosphere, where it can contribute to stratospheric ozone depletion. The influence of catalyst composition and some operating variables were evaluated in terms of N₂O formation, using V₂O₅/TiO₂ catalysts. High vanadia catalyst loading, nitric oxide inlet concentration and reaction temperature increase the generation of this undesirable compound. The results suggest that adsorbed ammonia not only reacts with NO via SCR, but also with small quantities of oxygen activated by the presence of NO. The mechanism proposed for N₂O generation at low temperature is based on the formation of surface V–ON species which may be produced by the partial oxidation of dissociatively adsorbed ammonia species with NO + O₂ (eventually NO₂). When these active sites are in close proximity they can interact to form an N₂O molecule. This mechanism seems to be affected by changes in the active site density produced by increasing the catalyst vanadia loading.     

Alumina- and titania-based monolithic catalysts for low temperature selective catalytic reduction of nitrogen oxides

The selective catalytic reduction of NO+NO₂ (NO_x) at low temperature (180–230°C) with ammonia has been investigated with copper-nickel and vanadium oxides supported on titania and alumina monoliths. The influence of the operating temperature, as well as NH₃/NO_x and NO/NO₂ inlet ratios has been studied. High NO_x conversions were obtained at operating conditions similar to those used in industrial scale units with all the catalysts. Reaction temperature, ammonia and nitrogen dioxide inlet concentration increased the N₂O formation with the copper-nickel catalysts, while no increase was observed with the vanadium catalysts. The vanadium-titania catalyst exhibited the highest DeNO_x activity, with no detectable ammonia slip and a low N₂O formation when NH₃/NO_x inlet ratio was kept below 0.8. TPR results of this catalyst with NO/NH₃/O₂, NO₂/NH₃/O₂ and NO/NO₂/NH₃/O₂ feed mixtures indicated that the presence of NO₂ as the only nitrogen oxide increases the quantity of adsorbed species, which seem to be responsible for N₂O formation. When NO was also present, N₂O formation was not observed.     

Co3O4 based catalysts for NO oxidation and NOx reduction in fast SCR process

Reaction activities of several developed catalysts for NO oxidation and NO_x (NO + NO₂) reduction have been determined in a fixed bed differential reactor. Among all the catalysts tested, Co₃O₄ based catalysts are the most active ones for both NO oxidation and NO_x reduction reactions even at high space velocity (SV) and low temperature in the fast selective catalytic reduction (SCR) process. Over Co₃O₄ catalyst, the effects of calcination temperatures, SO₂ concentration, optimum SV for 50% conversion of NO to NO₂ were determined. Also, Co₃O₄ based catalysts (Co₃O₄-WO₃) exhibit significantly higher conversion than all the developed DeNO_x catalysts (supported/unsupported) having maximum conversion of NO_x even at lower temperature and higher SV since the mixed oxide Co-W nanocomposite is formed. In case of the fast SCR, N₂O formation over Co₃O₄-WO₃ catalyst is far less than that over the other catalysts but the standard SCR produces high concentration of N₂O over all the catalysts. The effect of SO₂ concentration on NO_x reduction is found to be almost negligible may be due to the presence of WO₃ that resists SO₂ oxidation.     

Influence of NO2 on the selective catalytic reduction of NO with ammonia over Fe-ZSM5

The influence of NO₂ on the selective catalytic reduction (SCR) of NO with ammonia was studied over Fe-ZSM5 coated on cordierite monolith. NO₂ in the feed drastically enhanced the NO_x removal efficiency (DeNOx) up to 600 °C, whereas the promoting effect was most pronounced at the low temperature end. The maximum activity was found for NO₂/NO_x = 50%, which is explained by the stoichiometry of the actual SCR reaction over Fe-ZSM5, requiring a NH₃:NO:NO₂ ratio of 2:1:1. In this context, it is a special feature of Fe-ZSM5 to keep this activity level almost up to NO₂/NO_x = 100%. The addition of NO₂ to the feed gas was always accompanied by the production of N₂O at lower and intermediate temperatures. The absence of N₂O at the high temperature end is explained by the N₂O decomposition and N₂O-SCR reaction. Water and oxygen influence the SCR reaction indirectly. Oxygen enhances the oxidation of NO to NO₂ and water suppresses the oxidation of NO to NO₂, which is an essential preceding step of the actual SCR reaction for NO₂/NO_x < 50%. DRIFT spectra of the catalyst under different pre-treatment and operating conditions suggest a common intermediate, from which the main product N₂ is formed with NO and the side-product N₂O by reaction with gas phase NO₂.     

The origin of N2O formation in the selective catalytic reduction of NOx by NH3 in O2 rich atmosphere on Cu-faujasite catalysts

The selective catalytic reduction (SCR) of NO_x (NO + NO₂) by NH₃ in O₂ rich atmosphere has been studied on Cu-FAU catalysts with Cu nominal exchange degree from 25 to 195%. NO₂ promotes the NO conversion at NO/NO₂ = 1 and low Cu content. This is in agreement with next-nearest-neighbor (NNN) Cu ions as the most active sites and with N_xO_y adsorbed species formed between NO and NO₂ as a key intermediate. Special attention was paid to the origin of N₂O formation. CuO aggregates form 40–50% of N₂O at ca. 550 K and become inactive for the SCR above 650 K. NNN Cu ions located within the sodalite cages are active for N₂O formation above 600 K. This formation is greatly enhanced when NO₂ is present in the feed, and originated from the interaction between NO (or NO₂) and NH₃. The introduction of selected co-cations, e.g. Ba, reduces very significantly this N₂O formation.     

Role of active oxygen transients in selective catalytic reduction of N2O with CH4 over Fe-zeolite catalysts

Sharp NO and O₂ desorption peaks, which were caused by the decomposition of nitro and nitrate species over Fe species, were observed in the range of 520–673 K in temperature-programmed desorption (TPD) from Fe-MFI after H₂ treatment at 773 K or high-temperature (HT) treatment at 1073 K followed by N₂O treatment. The amounts of O₂ and NO desorption were dependent on the pretreatment pressure of N₂O in the H₂ and N₂O treatment. The adsorbed species could be regenerated by the H₂ and N₂O treatment after TPD, and might be considered to be active oxygen species in selective catalytic reduction (SCR) of N₂O with CH₄. However, the reaction rate of CH₄ activation by the adsorbed species formed after the H₂ and N₂O or the HT and N₂O treatment was not so high as that of the CH₄ + N₂O reaction over the catalyst after O₂ treatment. The simultaneous presence of CH₄ and N₂O is essential for the high activity of the reaction, which suggests that nascent oxygen species formed by N₂O dissociation can activate CH₄ in the SCR of N₂O with CH₄.     

NO reduction by CH4 over Pd/Co-sulfated zirconia catalysts

A series of sulfated zirconia supported Pd/Co catalysts was synthesized by the sol–gel method and examined for NO_x reduction by methane. The NO conversion increased up to a Co/S ratio of 0.43, and then decreased at a higher Co loading (Co/S = 0.95). Sulfate content was also essential for obtaining high selectivity to molecular nitrogen. A catalyst loaded with 0.06 wt.% Pd, 2.1 wt.% Co and 2.1 wt.% S (Pd/Co-SZ-2) exhibited remarkable performance under lean conditions and displayed stability in a long-term durability test using a synthetic reaction mixture containing 10% water vapor. This catalyst exhibited the highest sulfur retention most probably as cobalt sulfide. Besides, the catalytic oxidation of NO to NO_y groups was confirmed by FT-IR, in agreement with the general mechanism for the SCR of NO by hydrocarbons. In the absence of oxygen in the feed stream, the catalyst was highly active for NO reduction with methane. IR stretching bands assigned to N₂O and adsorbed nitro groups were identified upon adsorbing NO on Pd/Co-SZ-2. This indicates that under rich conditions disproportionation of NO to N₂O and NO₂ occurs and confirms that the formation of NO₂ species is an essential step for NO reduction by CH₄.     

Fourier transform IR study of NOx adsorption on a CuZSM-5 DeNOx catalyst

The adsorption and coadsorption of selective catalytic reduction (SCR) reactants and reaction products on CuZSM-5-37 containing 11 wt.-% CuO have been studied by FTIR spectroscopy. The catalyst surface is characterized by both weak acidity and weak basicity as revealed by testing with probe molecules (CO₂, NH₃, H₂O). NO₂ adsorption results in formation of different kinds of nitrates. The same species are formed when NO is coadsorbed with oxygen at 180°C. NO adsorption at ambient temperature also leads to formation of nitrates as well as of Cu²⁺NO species. In the presence of oxygen the latter are converted according to the scheme: NO → N₂O₃ → N₂O₄ → NO₂ → NO₃. It is concluded that the surface nitrates are important intermediates in the SCR process. They are thermally stable and resistant towards interaction with CO₂, N₂, O₂, and are only slightly affected by H₂O and NO. However, they posses a high oxidation ability and are fully reduced by propane at 180°C. It is concluded that one of the most important roles of oxygen in SCR by hydrocarbons is to convert NO_x into highly active surface nitrates.     

NO–NH3 coadsorption on vanadia/titania catalysts: determination of the reduction degree of vanadium

Diffuse reflectance infrared fourier transform spectroscopy (DRIFTS) has been used to study NH₃ and NO adsorption over a 15% w/w vanadia/titania catalyst. NH₃ is adsorbed as coordinate NH₃ and NH₄⁺ species over the oxidised catalyst, leading to the reduction of the vanadia surface. At 300°C, adsorbed nitrosyls species are detected, suggesting that the oxidation of gaseous or adsorbed ammonia species takes place over the V=O sites. Coadsorption experiments show that NO is able to reoxidise about the 57% of the reduced V=O groups, resulting in N₂, according to a NO+V_□→1/2N₂+V=O reaction. On the other hand, NO is only adsorbed over vanadia reduced surfaces. The measure of the area of the 2ν(V=O) bands results in an estimate of the oxidation state of vanadium. From this estimate it can be concluded that nitrosyls species are adsorbed on the catalyst surface for vanadium atoms having an oxidation state ranging from +4 to +3.1.     

FTIR study of aqueous nitrate reduction over Pd/TiO2

The interactions between Pd/TiO₂ catalyst and the reactants and potential reaction intermediates present during aqueous nitrate reduction, including NO₃⁻, NO₂⁻ and NO in the presence of H₂ and H₂O were studied by infrared spectroscopy. Adsorbed forms of NO, nitrite and nitrate could all be detected in the presence of water. In the presence of water/H₂, nitrate was the most stable surface species followed by nitrite and then highly reactive NO, suggesting that the reduction of nitrate to nitrite is the rate-limiting step. High concentrations of adsorbed nitrite appear to be linked to the detection of gaseous N₂O while the formation of ammonia is related to reactions on the Pd surface and the extent of formation is linked to high levels of adsorbed NO in addition to the surface hydrogen availability and the presence of water.     

Effect of different oxygen species originating from the dissociation of O2, N2O and NO on the selectivity of the Pt-catalysed NH3 oxidation

An effect of oxygen species formed from O₂, N₂O and NO on the selectivity of the catalytic oxidation of ammonia was studied over a polycrystalline Pt catalyst using the temporal analysis of products (TAP) reactor. The transient experiments were performed in the temperature range between 773 and 1073 K in a sequential pulse mode with a time interval of 0.2 s between the pulses of the oxidant (O₂, N₂O and NO) and NH₃. In contrast to adsorbed oxygen species formed from NO, those from O₂ and N₂O reacted with ammonia yielding NO. It is suggested that the difference between these oxidising agents may be related to the different active sites for dissociation of O₂, N₂O and NO, where oxygen species of various Pt-O strength are formed. Weaker bound oxygen species, which are active for NO formation, originate from O₂ and N₂O rather than from NO. These species may be of bi-atomic nature.     

重型柴油机主要含氮化合物的排放特性

采用傅里叶变换红外光谱(FTIR)技术,研究了加装选择性催化还原SCR装置的重型柴油机主要含氮化合物排放,重点探索了不同工况下主要含氮化合物NO、NO₂和N₂O的排放特性。结果表明:未加装SCR的原机,随负荷的增加,柴油机NO排放持续上升,NO₂排放先升后降,N₂O排放很少。加装SCR后该柴油机NO与NO₂排放均明显下降,标定转速下NO₂排放降幅较大,主要是其NO₂/NO值稍高导致快速SCR反应较多的原因。由于存在SCR副反应,与原机相比,柴油机N₂O排放比原机平均增加2倍以上,最大转矩转速下N₂O排放升幅更高。N₂O排放随负荷的增加而上升,主要是排温升高导致NH₃氧化生成N₂O反应速率增加的原因。加装SCR后,该机排气中的NO/NO_x值要明显低于原机状态,而外特性的NO₂/NO_x值和N₂O/NO_x值高达12.8%和20.7%,均远高于原机的3.0%和0.5%。     

Catalytic oxidation of HCN over a 0.5% Pt/Al2O3 catalyst

The adsorption of HCN on, its catalytic oxidation with 6% O₂ over 0.5% Pt/Al₂O₃, and the subsequent oxidation of strongly bound chemisorbed species upon heating were investigated. The observed N-containing products were N₂O, NO and NO₂, and some residual adsorbed N-containing species were oxidized to NO and NO₂ during subsequent temperature programmed oxidation. Because N-atom balance could not be obtained after accounting for the quantities of each of these product species, we propose that N₂ and was formed. Both the HCN conversion and the selectivity towards different N-containing products depend strongly on the reaction temperature and the composition of the reactant gas mixture. In particular, total HCN conversion reaches 95% above 250 °C. Furthermore, the temperature of maximum HCN conversion to N₂O is located between 200 and 250 °C, while raising the reaction temperature increases the proportion of NO_x in the products. The co-feeding of H₂O and C₃H₆ had little, if any effect on the total HCN conversion, but C₃H₆ addition did increase the conversion to NO and decrease the conversion to NO₂, perhaps due to the competing presence of adsorbed fragments of reductive C₃H₆. Evidence is also presented that introduction of NO and NO₂ into the reactant gas mixture resulted in additional reaction pathways between these NO_x species and HCN that provide for lean-NO_x reduction coincident with HCN oxidation.     

DeNOx reactions on Cu-zeolites Decomposition of NO, N2O and SCR of NO by C3H8 and CH4 on Cu-ZSM-5 and Cu-AlTS-1 catalysts

Cu-ZSM-5 and Cu-AlTS-1 catalysts were prepared by solid state ion exchange and studied in DeNO_x reactions. A NO₃ type surface complex was found to be an active intermediate in the decomposition of NO and N₂O. Copper was oxidized to Cu²⁺ in the decomposition reactions. Oscillations at full N₂O conversion were observed in the gas phase O₂ concentration, without any change in the N₂ concentration. The oscillation was synchronized by gas phase NO formed from the NO₃ complex. The same complex seems to be an active intermediate also in NO selective catalytic reduction (SCR) by methane, whereas carbonaceous deposits play a role in NO SCR by propane. TPD reveals that only 10–20% of the total copper in the zeolites participates in the catalytic cycles.     

Investigation of CO oxidation and NO reduction on three-way monolith catalysts with transient response techniques

The kinetics of CO oxidation and NO reduction reactions over alumina and alumina-ceria supported Pt, Rh and bimetallic Pt/Rh catalysts coated on metallic monoliths were investigated using the step response technique at atmospheric pressure and at temperatures 30–350°C. The feed step change experiments from an inert flow to a flow of a reagent (O₂, CO, NO and H₂) showed that the ceria promoted catalysts had higher adsorption capacities, higher reaction rates and promoting effects by preventing the inhibitory effects of reactants, than the alumina supported noble metal catalysts. The effect of ceria was explained with adsorbate spillover from the noble metal sites to ceria. The step change experiments CO/O₂ and O₂/CO also revealed the enhancing effect of ceria. The step change experiments NO/H₂ and H₂/NO gave nitrogen as a main reduction product and N₂O as a by-product. Preadsorption of NO on the catalyst surface decreased the catalyst activity in the reduction of NO with H₂. The CO oxidation transients were modeled with a mechanism which consistent of CO and O₂ adsorption and a surface reaction step. The NO reduction experiments with H₂ revealed the role of N₂O as a surface intermediate in the formation of N₂. The formation of NN bonding was assumed to take place prior to, partly prior to or totally following to the NO bond breakage. High NO coverage favors N₂O formation. Pt was shown to be more efficient than Rh for NO reduction by H₂.     

Effect of oxygen concentration on the NOx reduction with ammonia over V2O5–WO3/TiO2 catalyst

The catalytic reduction of NO_x in the typical operation temperatures and oxygen concentrations of diesel engines has been studied in the presence of V3W9Ti in a tubular flow reactor. The results have shown that the selective catalytic reduction is strongly affected by the oxygen concentration in low temperature range (150–275 °C). At higher temperatures, the reaction becomes independent of the O₂ concentration. The rate of the selective catalytic reduction of NO with ammonia may be considerably enhanced by converting part of the NO into NO₂. DRIFT measurements have shown that NH₃ and NO₂ are adsorbed on the catalyst surface on the contrary of NO. The experiments have shown that the decrease in N₂ selectivity of the SCR reaction is mainly due to the SCO of ammonia and to the formation of nitrous oxide.     

The bifunctional reaction pathway and dual kinetic regimes in NOx SCR by methane over cobalt mordenite catalysts

The pathway for selective reduction of NO_x by methane over Co mordenite cataysts has been studied by comparing the rates of the individual reactions (NO oxidation, CH₄ oxidation, NO₂ reduction) with that of the combined reaction (NO + O₂ + CH₄). Co⁽⁺²⁾ was exchanged into H-MOR and Na-MOR to give catalysts with different metal loading and number of support protons. Additionally, exchanged Co⁽⁺²⁾ ions were precipitated with NaOH to produce dispersed cobalt oxide on Na-MOR. The NO oxidation rate is the same for ion exchanged Co⁽⁺²⁾ ions in H-MOR and Na-MOR, but the rate of Co⁽⁺²⁾ ions is much lower than that of cobalt oxide. NO oxidation equilibrium is obtained only for those catalysts with high metal loading, cobalt oxide or run at low GHSV. Under the conditions of selective catalytic reduction, methane oxidation by O₂ is low for all catalysts. The turnover frequency of Co on Na-MOR, however, is higher than that on H-MOR. The rate of NO₂ reduction to N₂ is directly proportional to the number of support acid sites and independent of the amount of Co. Comparison of the rates and selectivities for the individual reactions with the combined reaction of NO + O₂ + CH₄ indicates that there are two types of catalysts. For the first, the NO oxidation is in equilibrium and the rate determining step is reduction of NO₂. For these catalysts, the rate (and selectivity) for formation of N₂ is identical from NO + O₂ + CH₄ and NO₂ + CH₄. These catalysts have high metal loading and few acid sites. Nevertheless, the rate of N₂ formation increases with increasing number of protons. For the second type of catalyst, NO oxidation is not in equilibrium and is the rate limiting step. For these catalysts the rate of N₂ formation increases with increasing metal loading. Neither catalyst type, however, is optimized for the maximum formation of N₂. By using a mixture of catalysts, one with high NO oxidation activity and one with a large number of Brønsted acid sites, the rate of N₂ is greater than the weighted sum of the individual catalysts. The current results support the proposal that the pathway for selective catalytic reduction is bifunctional where metal sites affect NO oxidation, while support protons catalyze the formation of N₂.     

选择催化还原(SCR)反应机理研究进展

简述了NH₃和NO在催化剂表面吸附、转化活化和反应历程及H₂O和SO₂对以上反应行为的影响。分析表明,NH₃氧化脱氢进而与NO反应是决定NH₃反应性和最终产物的关键。NO以气态（Eley-Rideal机理）或硝基类物质等吸附态（Langmuir-Hinshelwood机理）形式参与选择催化还原（SCR）反应。提高催化剂酸性和氧化还原循环性能,利于NH₃和NO吸附和转化及相互间反应。高温时,H₂O影响轻微,而SO₂增强催化剂酸性,提高脱硝活性。低温时,H₂O和SO₂抑制NO吸附和转化活化,导致硫铵盐累积和活性位转变为硫酸盐使催化剂失活。因此,提高抗H₂O、抗SO₂性能是低温脱硝催化剂研发的重要方向。而发展在线升温等再生工艺以解决硝酸盐或含硫化合物导致的失活问题,对保障低温脱硝系统长期稳定运行具有重要意义。     

NO reduction with NH3 over chromia–vanadia catalysts supported on TiO2: an in situ Raman spectroscopic study

In situ Raman spectroscopy was used for studying the ternary 2% CrO₃–6% V₂O₅/TiO₂ catalyst, for which a synergistic effect between vanadia and chromia leads to enhanced catalytic performance for the selective catalytic reduction (SCR) of NO with NH₃. The structural properties of this catalyst were studied under NH₃/NO/O₂/N₂/SO₂/H₂O atmospheres at temperatures up to 400 °C and major structural interactions between the surface chromia and vanadia species are observed. The effects of oxygen, ammonia, water vapor and sulfur dioxide presence on the in situ Raman spectra are presented and discussed.     

The effect of oxygen concentration on the reduction of NO with propylene over CuO/γ-Al2O3

The effect of oxygen concentration on the pulse and steady-state selective catalytic reduction (SCR) of NO with C₃H₆ over CuO/γ-Al₂O₃ has been studied by infrared spectroscopy (IR) coupled with mass spectroscopy studies. IR studies revealed that the pulse SCR occurred via (i) the oxidation of Cu⁰/Cu⁺ to Cu²⁺ by NO and O₂, (ii) the co-adsorption of NO/NO₂/O₂ to produce Cu²⁺(NO₃⁻)₂, and (iii) the reaction of Cu²⁺(NO₃⁻)₂ with C₃H₆ to produce N₂, CO₂, and H₂O. Increasing the O₂/NO ratio from 25.0 to 83.4 promotes the formation of NO₂ from gas phase oxidation of NO, resulting in a reactant mixture of NO/NO₂/O₂. This reactant mixture allows the formation of Cu²⁺(NO₃⁻)₂ and its reaction with the C₃H₆ to occur at a higher rate with a higher selectivity toward N₂ than the low O₂/NO flow. Both the high and low O₂/NO steady-state SCR reactions follow the same pathway, proceeding via adsorbed C₃H₇---NO₂, C₃H₇---ONO, CH₃COO⁻, Cu⁰---CN, and Cu⁺---NCO intermediates toward N₂, CO₂, and H₂O products. High O₂ concentration in the high O₂/NO SCR accelerates both the formation and destruction of adsorbates, resulting in their intensities similar to the low O₂/NO SCR at 523–698 K. High O₂ concentration in the reactant mixture resulted in a higher rate of destruction of the intermediates than low O₂ concentration at temperatures above 723 K.