High temperature properties of B6O-materials

B₆O is a potential superhard material with a hardness of 45 GPa measured on single crystals. Recently it was found that different oxides can be utilized as an effective sintering additive which allows densification under low pressures. In this work the effect of addition of Y₂O₃/Al₂O₃ on high temperature properties was investigated using impulse excitation technique (IET), hardness measurements and dilatometric measurements. The IET technique reveals the softening of the residual B₂O₃ in the materials without additives at 450 °C; in the materials with Y₂O₃/Al₂O₃ the softening is observed at only about 800 °C. This data agrees with the values found for different borate glasses.The materials showed no pronounced reduction of hardness at these temperatures. This is additional evidence, supporting previous observations that the material consists of pure grain boundaries between B₆O grains. Hardness values (HV5) of up to 17 GPa at 1000 °C were observed.     

B6O materials with Al2O3/Y2O3 additives densified by FAST/SPS and HIP

Fully densified B₆O materials with Al₂O₃/Y₂O₃ sintering additives amounts systematically varied between 0 and 15 vol.% and Al₂O₃/(Al₂O₃ + Y₂O₃) molar ratios of 0.05–1 were prepared by FAST/SPS and HIP at sintering temperatures between 1725 °C and 1900 °C. Their densification and microstructure were correlated with measured mechanical properties. The addition of low additive amounts in the range of 2–3 vol.% was found to increase the fracture toughness and strength from 2.0 MPa m^1/2 (SEVNB) and 420 MPa for pure B₆O to about 3.0 MPa m^1/2 and 540 MPa, but it had no effect on the hardness, which remained at a high level of 30–36 GPa (HV_0.4). Higher additive contents did not yield a further improvement in the toughness but resulted in a reduction in hardness and strength.     

Microstructure and interfacial reactions between B6O and (Ni,Co) couples

The search for suitable additives for boron suboxide (B₆O) materials which could improve densification, reduce sintering temperature and tailor the microstructure has been of great importance. In an earlier study it was shown that transition metal borides qualify as sintering aids for B₆O, but partial segregations of the boride secondary phases were found. In this work, efforts have been made to understand the chemical interaction between the B₆O and boride phase. A reaction couple of sintered B₆O, nickel and green compact B₆O were assembled and heat-treated at 1850 °C for 20 min. XRD and SEM examinations of the reaction zone show the formation of nickel boride, diffusing into the B₆O matrix and a substantial grain growth of B₆O at the interface.     

Interaction of boron suboxide with compacted graphite cast iron

The chemical interaction of boron suboxide (B₆O) with compacted graphite cast iron (CGI) was investigated using static interaction diffusion couples between B₆O and CGI at 700 °C, 900 °C and 1100 °C for 1 h. This interaction offers the possibility to evaluate the potential of B₆O as a cutting tool. The microstructures and phase compositions of the interaction zones were investigated. At 700 °C and 900 °C the chemical interaction was minimal. However, at 1100 °C, Fe₂B and SiO₂ were formed at the interface. Hence, machining at 1100 °C is likely to result in chemical wear.     

Thermal aging behavior of plasma sprayed LaMgAl11O19 thermal barrier coating

The crystallization behavior of the amorphous phase of the plasma sprayed LaMgAl₁₁O₁₉ (LaMA) coating during thermal aging processes has been investigated. Results indicate that LaMA coating exhibits much similar microstructure and thermal properties such as close coefficient of thermal expansion and specific heat capacity etc. to the sintered LaMA bulk after aging at 1673 K for 20 h. On the other hand, a solid state reaction seems to occur to reform the ideal magnetoplumbite-type LaMA phase coupled with the formations of the La-rich aluminate intermediate phases. When the aging temperature is held between 1273 K and 1473 K, nanosized platelet-like grains as well as sub-grains with high aspect ratios are present. The phase stability has been investigated through the chemical compositions and X-ray diffraction analysis. The recrystallization mechanism of the amorphous LaMA coating has been explored by tracing the microstructure evolutions during thermal aging process.     

Optical and mechanical properties of Mg-doped sialon composite with La2O3 as additive

Using 0.5 wt.% La₂O₃ as a sintering additive, Mg-doped sialon composite with the maximum infrared transmittance of 50% was fabricated by hot pressing at 1800 °C. The addition of La₂O₃ significantly promotes the densification process of Mg-doped sialon and the anisotropic growth of β-sialon grains. As a result, the sintered material exhibits high hardness (20.2 GPa), fracture toughness (4.8 MPa m^1/2) and flexural strength (664 MPa). Furthermore, the nano-sized glassy phases concentrated at triple junctions have no obviously negative impact on infrared translucency of Mg-doped sialon.     

Influence of Mo contents on microstructures and mechanical properties of (Ti,W,Mo)(CN)–Ni cermets

The introduction of N₂ gas during a sintering and carbothermal reduction process causes the separation of the WC phase in (Ti,W)(CN)–Ni cermet. Furthermore, the addition of secondary transition-metal carbides such as Mo₂C, VC, and TaC not only promotes phase separation but also controls grain growth by the differences in their thermodynamic stabilities. Increased N₂ flow during sintering increases the precipitation and coalescence of WC particles. The addition of Mo₂C of 0.05?mol fraction suppresses the precipitation and coalescence of WC. However, increases in both secondary carbides by >?0.05?mol fraction and the N₂ flow by >?4 kPa (≒ 30?Torr), respectively, induces significant grain growth by coalescence. Consequently, the pore levels, hardness, and fracture toughness of the specimens are substantially affected by changes in the precipitation and grain growth behaviors of the WC particles. The fracture toughness of a (Ti_0.7-xW_0.3Mo_x)(C_0.7N_0.3)–20Ni cermet, sintered under 1.33 kPa (≒ 10?Torr) N₂, is significantly enhanced from 9 to 14?MPa?m^0.5 by crack bridging and deflection.     

Mechanical properties and thermal shock resistance of Si2BC3N ceramics with ternary Al4SiC4 additive

Dense Si₂BC₃N ceramics were prepared through SPS sintering the amorphous Si₂BC₃N and Al₄SiC₄ powders obtained from mechanical alloying. The phase compositions, microstructures, and mechanical properties, as well as the thermal shock resistance were investigated. In addition, evaluations of oxidation and the ablation resistance were also preceded. The results show that Al₄SiC₄ phase can be detected at 1200 and 1400?°C under pressureless sintering. However, Al₄SiC₄ can be decomposed to AlN and SiC phases under higher temperatures. As for the bulk Si₂BC₃N ceramics, the Al₄SiC₄ additive induce the development of turbostratic BN(C) plates and improve the relative density consequently. Besides, the Al₄SiC₄ plates are embedded in the matrix of ceramics. Therefore, the mechanical properties and thermal shock resistance are improved apparently with the addition of additive. Meanwhile, the additive containing composites have superior ablation resistance than the pristine Si₂BC₃N ceramics due to their higher relative density.     

Synthesis of LaB6 powders from La2O3, B2O3 and Mg blends via a mechanochemical route

This study reports a room temperature mechanochemical route for the synthesis of LaB₆ powders from La₂O₃–B₂O₃–Mg blends. The synthesis reaction was driven by high-energy ball milling and was gradually examined in terms of milling duration and process control agent. Following the mechanochemical synthesis, unwanted MgO phase and Fe contamination worn off from the milling vial/balls were removed with HCl acid leaching under the effect of ultrasonic stirring. Pure LaB₆ powders were obtained after repeated centrifuging, repeated washing and drying. Subsequent annealing was performed in a tube furnace at 800 °C for 5 h under Ar atmosphere in order to reveal residual elements. Phase and microstructural characterizations of the milled, leached and annealed powders were performed using X-ray diffractometry (XRD), differential scanning calorimetry (DSC), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques. A novel route for producing fine-grained LaB₆ powders was accomplished with shorter reaction times resulting in higher purity.     

Low-temperature preparation and microwave dielectric properties of cold sintered Li2Mg3TiO6 nanocrystalline ceramics

This study aims to fabricate Li₂Mg₃TiO₆ ceramics with ultrafine grains using a novel cold sintering process combined with a post-annealing treatment at a temperature <?950?°C. In this study, phase composition, sintering behavior, microstructure evolution, and microwave dielectric properties of the resultant nanocrystalline ceramics were investigated for the first time. The as-compacted green pellets at 180?°C yielded a high relative density of ~ 90% and the ceramics that were post-sintered over a broad temperature range (800–950?°C) possessed highly dense microstructure with a relative density of ~ 96%. The average grain size varied from 100 to 1200?nm for the samples sintered at 800–950?°C. Furthermore, the quality (Q × f) values of the obtained specimens exhibited a strong positive dependency on the grain size, which increased from 17,790 to 47,960?GHz for grain sizes ranging between 100 and 1200?nm, while the dielectric permittivity (ε_r) and temperature coefficient of the resonant frequency (τ_f) values did not undergo any significant changes over this range of grain size.     

Infiltration of Al2O3/Y2O3 mix into SiC ceramic preforms

Silicon carbide ceramics are very interesting materials to engineering applications because of their properties. These ceramics are produced by liquid phase sintering (LPS), where elevated temperature and time are necessary, and generally form volatile products that promote defects and damage their mechanical properties. In this work was studied the infiltration process to produce SiC ceramics, using shorter time and temperature than LPS, thereby reducing the undesirable chemical reactions. SiC powder was pressed at 300 MPa and pre-sintered at 1550 °C for 30 min. Unidirectional and spontaneous infiltration of this preform by Al₂O₃/Y₂O₃ liquid was done at 1850 °C for 5, 10, 30 and 60 min. The kinetics of infiltration was studied, and the infiltration equilibrium happened when the liquid infiltrated 12 mm into perform. The microstructures show grains of the SiC surrounded by infiltrated additives. The hardness and fracture toughness are similar to conventional SiC ceramics obtained by LPS.     

Solution-based synthesis routes to thermoelectric Bi2Ca2Co1.7Ox

The synthesis of Bi₂Ca₂Co_1.7O_x misfit compounds by different processing routes, i.e. classical solid-state, and two solution methods namely sol-gel via nitrates and a polymer route, has been investigated. A comparison among the final products has been performed using DTA, TGA, X-ray diffraction, scanning electron microscopy, and thermoelectric characterizations. All the samples obtained by solution synthesis show a very important increase in ZT, as compared to the solid state prepared samples, due to a significant decrease in the electrical resistivity values.     

Preparation and microwave dielectric properties of 3ZnO·B2O3 ceramics with low sintering temperature

The preparation and dielectric properties of 3ZnO·B₂O₃ ceramics were investigated. Dense 3ZnO·B₂O₃ ceramics were obtained as sintered in the temperature range from 950 to 1000 °C for 3 h. The X-ray diffraction showed that the obtained ceramics were of a monoclinic 3ZnO·B₂O₃ structure. The ceramic specimens fired at 955 °C for 1 h exhibited excellent microwave dielectric properties: ?_r ∼ 6.9, Q × f ∼ 20,647 GHz (@6.35 GHz), and τ_f ∼ −80 ppm/°C. The dependences of relative density, ?_r, and Q × f of ceramics sintered at 955 °C on sintering soaking time showed that they all reached their plateaus as the soaking time was up to 60 min. Meanwhile, 3ZnO·B₂O₃ ceramics had no reaction with silver during cofiring, indicating it is a potential candidate for low-temperature cofired ceramic (LTCC) substrate.     

Thermal conductivity of AlN ceramics sintered with CaF2 and YF3

Dense AlN ceramics with a thermal conductivity of 180W/m·K were obtained at the sintering temperature of 1750 °C using CaF₂ and YF₃ as additives. At temperatures below 1650 °C, the shrinkage of AlN ceramics is promoted by liquid (Ca,Y)F₂ and Ca₁₂Al₁₄O₃₂F₂. Liquid CaYAlO₄ mainly improves the densification of the sample when the sintering temperature increases to 1750 °C. The formation of liquid (Ca,Y)F₂ at a relatively low temperature results in homogeneous YF₃ distribution around the AlN particles, which benefits the removal of oxygen impurity in the AlN lattice, and thus a higher thermal conductivity.     

Effects of addition of Pb(Y1/2Nb1/2)O3 (PYN) on microstructure and piezoelectric properties of Pb(Zr0.53Ti0.47)O3

Pure and Pb(Y_1/2Nb_1/2)O₃ (PYN)-doped Pb(Zr_0.53Ti_0.47)O₃ have been characterized. The samples were prepared by conventional mixed-oxide ceramic technology. PYN dopant was added to PZT at content levels ranging from 1 to 2.5 mol%. The microstructures of the samples were examined using SEM and TEM. The average grain size was observed to decrease as the dopant content increased. Herringbone-like and wedge-shaped domain patterns were observed in all the samples. The piezoelectric properties of PZT were greatly improved by the addition of PYN. The highest piezoelectric constant d₃₁ was nearly twice that of pure PZT.     

Sintering behaviour,microstructural characterisation and thermal expansion properties of Sn substituted ZrMo2O8

The coefficient of thermal expansion (CTE) of ZrMo₂O₈ can be fine-tuned by controlling the amount of tin substitution in zirconium lattice sites. The sintering challenges associated with this material and the optimal sintering conditions were investigated in this study. Powders of tin substituted ZrMo₂O₈ were synthesised by co-precipitation technique. X-ray diffraction studies confirmed the formation of cubic SnMo₂O₈. Sintered pellets were produced from the powders and optimal sintering without decomposition of the phase was achieved at the expense of porosity. The material was found to be thermally stable up to 600 °C using thermogravimetric analysis. Dilatometric analysis of the sintered compacts shows that the CTE of the sample is in the order of 3.9 × 10^?6/K, between 25 °C and 600 °C.     

Oxidation resistance and mechanical properties of LaB6-MoSi2-SiC ceramic coating toughened by SiC nanowires

To improve the high-temperature tolerance of carbon/carbon composites, a compact SiC-nanowires toughened LaB₆-MoSi₂-SiC/SiC (SiCnws-LMS/SiC) coating was designed and fabricated by combination of multiple methods including pack cementation, chemical vapor deposition and supersonic atmospheric plasma spraying. Isothermal oxidation results indicated that the mass loss of LMS/SiC coating decreased from 4.34?±?0.28% to 1.12?±?0.23% after oxidation for 200?h at 1773?K benefit from the addition of SiCnws. Absence of obvious cracks and voids in the coating after oxidation test indicated that the interfaces between various phases and SiCnws could obstruct the crack propagation by releasing the thermal stress in the coating. Meanwhile, after the introduction of SiCnws, the bonding strength and flexural strength of the coating were respectively increased by 54.54% and 59.77% compared to the LMS/SiC coating without SiCnws. The improved mechanical properties could be attributed to the pullout and bridging effects of SiCnws, which created multi-scaled reinforcements, thereby enhancing the load bearing capacity to increase the fracture toughness of the coating.     

Structural and thermoelectric properties of hydrothermal-processed Ag-doped Fe2O3

Fe_2-xAg_xO₃ (0?≤?x?≤?0.04) nanopowders with various Ag contents were synthesized at different hydrothermal reaction temperatures (150?°C and 180?°C). Their structural properties were fully investigated through an X-ray diffraction, a Fourier transform infrared spectroscopy, and an X-ray photoelectron spectroscopy. The hydrothermal reaction temperature, time, and Ag content remarkably affected the morphological characteristics and crystal structure of the synthesized powders. The Fe_2-xAg_xO₃ (0?≤?x?≤?0.04) powders synthesized at 150?°C for 6?h and the Fe_2-xAg_xO₃ (0.02?≤?x?≤?0.04) powders synthesized at 180?°C for 12?h formed the orthorhombic α-FeOOH phase with a rod-like morphology, whereas the Fe_2-xAg_xO₃ (0?≤?x?≤?0.01) powders synthesized at 180?°C for 12?h formed the rhombohedral α-Fe₂O₃ phase with a spherical-like morphology. The Fe_1.98Ag_0.02O₃ fabricated by utilizing Fe_1.98Ag_0.02O₃ powders synthesized at 180?°C showed the largest power factor (0.64?×10^?5 Wm^?1 K^?2) and dimensionless figure-of-merit (0.0036) at 800?°C.     

Branched poly(arylene ether ketone)s with tailored thermal properties: Effects of AB/AB2 ratio, core (B3) percentage, and reaction temperature

A series of poly(ether ketone) copolymers were prepared by nucleophilic aromatic polymerization reactions of the AB monomer 4-fluoro-4′-hydroxybenzophenone, 1, and the AB₂ monomer bis(4-fluorophenyl)-(4-hydroxyphenyl)phosphine oxide, 2, in the presence of 3 or 5 mol% of a highly reactive core molecule, tris(3,4,5-trifluorophenyl)phosphine oxide (B₃), 4. All of the copolymers prepared in the presence of a core molecule were sufficiently soluble in N-methylpyrrolidinone, NMP, to allow the determination of their molecular weights and polydispersity indices, PDIs. Number-average molecular weights, M_ns, of 3200-6800 Da were determined and the PDI values ranged from 1.41 to 4.07. The M_n was controlled by the mol% of 4 present in the reaction mixture with higher molar percentages leading to lower M_n values. Lower reaction temperatures and lower ratios of AB/AB₂ monomers afforded copolymers with lower PDI values. As expected, the crystallinity of the samples decreased with an increasing AB₂ content or an increase in PDI. The copolymers also exhibited excellent thermo-oxidative stability with a number of samples suffering 5% weight losses at temperatures, in air, well in excess of 450 °C.